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Summary of Contents for klover SM120
- Page 1 SMART 120 ENGLISH Pellet boiler Main Revision 2.2 FPS: 001 cooker INSTALLATION, USE AND MAINTENANCE, USEFUL TIPS Applies to: SM120 SM120-P (combi boiler with DHW) SM120-B SM120-BP (combi boiler with DHW)
- Page 3 SERVICE DECLARATION Ref. Annex III EU Regulation no. 305/2011 DoP/KLOVER-006 Identification number : SM120 Model and/or lot no. and/or serial no. (Art.11-4) : SMART 120 Intended use of the product according to the relevant Home heating appliance fed with wood pellets...
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Page 4: Table Of Contents
XTERNAL AIR INTAKE ............................16 HE FLUE PIPE AND CONNECTION TO THE SAME ......................................18 HIMNEY ELECTRICAL CONNECTION ................................19 ..............................20 ONTROL OF ANY COUPLED BOILER SM120-P SM120-BP ) ....20 ONTROL OF A POSSIBLE THREE WAY MOTORISED VALVE FOR THE SYSTEM MODELS ONLY ............................21 ONNECTION TO THE ROOM THERMOSTAT PLUMBING CONNECTIONS ................................22... - Page 5 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER ....................................40 EARLY CLEANING ................................42 LEANING THE CERAMIC GLASS ................................42 LEANING THE COOKING PLATE ..................................42 LEANING THE FLUE PIPE ....................................42 AINTENANCE PCB PARAMETERS .....................................43 WIRING DIAGRAM ....................................45 WARRANTY CONDITIONS ..................................46...
- Page 6 SMART 120 PELLET BOILER COOKER Dear Customer, First of all we would like to thank you for choosing a “KLOVER” product and we hope you will be satisfied with this product. Please read the warranty certificate carefully. This is found on the last page of this User Guide. Please contact the authorised Technical Assistance Centre (TAC) for the initial start-up of your stove and to validate the warranty.
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Page 7: Introduction
To avoid accidental contact and burns the use of a fireguard conforming to BS EN 8423:2010+A1:2016 (Fireguards for fires and heating appliances for domestic use. Specification) is essential. KLOVER S.R.L. DECLINES ALL LIABILITY IN CASE OF ACCIDENTS DUE TO FAILURE TO COMPLY WITH THE SPECIFICATIONS OF THIS MANUAL. -
Page 8: Smoke Control Areas
Clean Air Act requirements” “The Klover SMART 120 (models - SM120, SM120-BP, SM120-P, SM120-B) have been recommended as suitable for use in smoke control areas when burning wood pellets.”... -
Page 9: Control Of Substances Hazardous To Health
Extract ventilation If an extractor hood is installed along side a Klover then you must increase the area of ventilation with the outside air to meet the requirements of both appliances. The Smart 120 requires an external air vent with a minimum completely free passage of at least 80cm2. You must then provide a separate external air vent for the extractor hood. -
Page 10: Commissioning And Handover
Health and Safety Care must be taken when installing a Klover pellet appliance to ensure that the requirements of the Health and Safety at Work Act are met. Adequate Handling facilities must be available for loading, unloading and site handling the appliance bearing in mind the weight of the appliance. - Page 11 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Key for opening technical compartment. FRONT LEFT TECHNICAL COMPARTMENT Main switch ON/OFF. Safety thermostat with manual reset.
- Page 12 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER SIDE LEFT TECHNICAL COMPARTMENT Manual air vent valve. Anti-interference filter Connection for power supply cable with 2 built-in fuses (4A 250V). Safety valve calibrated 2.5 bar.
- Page 13 (indicates the drain cock. boiler body. pressure of the heating system). Domestic hot water outlet pipe connection (on SM120-P and REAR TECHNICAL COMPARTMENT SM120-BP models only). Domestic cold water inlet pipe connection (on SM120-P and SM120-BP models only) + system load and boiler body.
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Page 14: Overall Dimensions / Connections Data Sheet (Model With Upper Flue Gas Outlet)
3/4" F R = Heating system return 3/4" M F = Domestic cold water inlet (on SM120-P and SM120-BP models only) + system load and boiler body 14 mm C = Domestic hot water outlet (on SM120-P and SM120-BP models only) -
Page 15: Overall Dimensions / Connections Data Sheet (Model With Rear Flue Gas Outlet)
3/4" F R = Heating system return 3/4" M F = Domestic cold water inlet (on SM120-P and SM120-BP models only) + system load and boiler body 14 mm C = Domestic hot water outlet (on SM120-P and SM120-BP models only) -
Page 16: Technical Specifications
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Technical Specifications Nominal heat input kW (Kcal/h) 25,2 (21.700) Reduced thermal capacity kW (Kcal/h) 7,5 (6.500) Nominal thermal output kW (Kcal/h) 22,7 (19.600) Reduced thermal power kW (Kcal/h) 6,9 (6.000) Nominal power released to heating water kW (Kcal/h) 17,5 (15.100) Reduced power released to heating water... -
Page 17: Pellet Properties
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Pellet properties The appliance has been tested with all types of pellets available on the market. The pellets must have the following properties: - Diameter 6 mm. - Maximum length 35 mm. - Maximum humidity content 8 –... -
Page 18: Spaces Around And Above The Appliance
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER The unit must be installed on a floor with a suitable load capacity. If the existing building does not fulfil this requirement appropriate measures (e.g. load distribution plate) must be taken. The minimum safety distance from flammable materials must be at least 200 mm from the sides and back of the appliance. - Page 19 Figura A Chimney and Flue pipe The chimney is essential to the efficient operation of a Klover appliance. The chimney should be designed and constructed according to these instructions, and relevant regulations including Building Regulations Approved Document Shape and size of chimney: A round chimney of 125mm diameter is recommended. 125mm is also the minimum diameter which should be used.
- Page 20 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Orientation and initial vertical rise: The flue system should run as vertically as possible as any deviations off the vertical can adversely affect the draw. 45º is the maximum off-vertical angle than may be used. Non-vertical sections should make up no more than ¼...
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Page 21: Chimney
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Height and draught: In order for the appliance to perform satisfactorily the chimney height must be sufficient to ensure a draught of 12 Pa so as to clear the products of combustion and prevent smoke problems into the room. A chimney height of not less than 4.5 m measured vertically from the outlet of the stove to the top of the chimney should be satisfactory. -
Page 22: Electrical Connection
Do not pass electric cables in the immediate vicinity of the flue gas pipe, unless they are insulated with suitable materials. KLOVER srl declines all responsibility for injury to persons and animals or damage to objects due to failure to connect the appliance to earth or to comply with IEC specifications. -
Page 23: Control Of Any Coupled Boiler
(see the following example). Control of a possible three-way motorised valve for the DHW system (on SM120-P and SM120-BP models only) The pellet appliance is equipped as standard with a control for a possible 3-way motorised valve to be installed on the domestic water circuit (for prepared models only). -
Page 24: Connection To The Room Thermostat
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER N.B.: in the example above, the brown wire can be used to control a service relay. Connection to the room thermostat On the back of the appliance there is a bridged terminal which is used to connect the environment thermostat that will command the operation. -
Page 25: Plumbing Connections
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER PLUMBING CONNECTIONS The plumbing connections must be made in a rational way using the connections on the template of the appliance. To facilitate the connection of the pipes, all the plumbing connections have been fitted on the rear side, leaving space to make the appropriate connections. -
Page 26: The Display
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER THE DISPLAY The appliance's operating mode is displayed on the console. After turning on the menu, it is possible to choose from many types of display and available settings according to the selected menu. The figures below show the display when the appliance is in ON mode. - Page 27 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER The following figure describes the meanings of the status signals appearing on the display left side (1st LED SERIES). ROOM THERMOSTAT: the LED is on when the thermostat contact is open. PROGRAMMABLE THERMOSTAT: the LED lights up when at least one start-up and switch-off program is active.
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Page 28: The Menu
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER The table explains how the buttons on the display work. DESCRIPTION MODE ACTION Programming mode.. Changes/increases the value of the selected menu item. Increase temperature (1) Working/off.. It increases the temperature of the room/water thermostat. Programming mode.. - Page 29 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Menu 02 – Set chrono Sub-menu 02 – 01 – Enable chrono Allows you to globally enable and disable all programmable thermostat functions. For the correct operation it is recommended to enable it (“ON”) when at least one on/off programme (daily, weekly or weekend programme) is activated.
- Page 30 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER PROGRAM 3 MENU LEVEL SELECTION MEANING POSSIBLE VALUES 02 – 03 – 20 START PROG-3 Turn-on time of the third programme Time – OFF 02 – 03 – 21 STOP PROG-3 Turn-off time of the third programme Time –...
- Page 31 (detected with KLOVER “Remote control”) is reached..to control the appliance with both the KLOVER “Remote control” room temperature and the boiler thermostat: - enable the room sensor on the “Remote control” (Stove settings menu +> Enable room sensor -> ON) - enable the boiler thermostat contact on the display of the appliance (Menu 4 - Enable contact ->...
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Page 32: Initial Start-Up
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Summary: REMOTE CONTROL MENU 04 – ENABLE R.T. CASE ACTION ROOM SENSOR CONTACT It works with room thermostat contact. It works with room thermostat contact. It works with remote control room sensor only. It works with remote control room sensor and room thermostat contact. -
Page 33: Pellet Loading And Connection To The Mains Power Supply
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER In intensely cold periods it is good practice to leave the heating system running. In the event of a prolonged absence, anti-freeze must be added to the heating water or the system must be completely emptied. In a system subject to being emptied frequently, it is essential that filling is performed with water suitably treated to remove hardness which can give rise to scaling. -
Page 34: Working Mode From Power 1 To Power 5
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Working mode from power 1 to power 5 During the working phase, by pressing 1, you can set the “SET H2O” (maximum water temperature in the boiler). When this temperature is reached, the appliance enters economy mode operation “T-H2O ECONOMY”. 5°C before reaching the temperature set on “SET H2O”, the appliance starts modulating output by decreasing the pellet intake and reducing the flue gas extraction speed. - Page 35 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER set when you want to cook. Therefore, press keys 5 and 6 to set the desired output. During this operation, the display appears as in the figure below. O v e n OUTPUT By setting one of the three available OVEN OUTPUT VALUE, the operation of the room thermostat (or of any other combined thermostat) is excluded.
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Page 36: Switch-Off Cycle
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER were measured starting with the central heating cooker off and cold; the temperatures may be different from those reported above after several hours of operation. It is recommended to periodically turn the dripping pan or the cooking grid during cooking to allow a homogenous baking of the food in the oven. -
Page 37: Changing The Room And Water Temperature
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Changing the room and water temperature - Heating system Water Temperature To modify the water temperature, simply select “SET H2O” by pressing button 1. Now use buttons 1 and 2. During this operation, the display will appear as in the following picture. -
Page 38: What Happens If
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER - The appliance works exclusively with wooden pellets; do not burn different fuels. - The appliance can work only if connected to the heating system and with water inside the boiler body. Do not start-up the appliance for any reason if a plumbing connection in compliance with current regulations has not been done and if you have not filled the entire boiler body and system with water in order not to compromise its duration. -
Page 39: Alarm Signals
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Alarm signals The following table describes the different alarms which may appear. DISPLAY VISUALISATION ORIGIN OF ALARM Black-out alarm. When power is cut off under determined conditions (see“What AL 1 - BLACK OUT happens if…”) AL 2 - FLUE GAS PROBE Faulty or disconnected flue gas temperature sensor. -
Page 40: Non-Routine Cleaning
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Empty the ash drawer (Figure Thoroughly clean the brazier from combustion residues by taking it out from its position and removing any residues inside (Figure Use a suitable ash vacuum device to remove any ash deposited under the brazier (Figure WARNING: use suitable ash vacuum devices equipped with a fine mesh filter in order to prevent ash from being blown into the room and to prevent damaging the vacuum cleaner. - Page 41 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Dismantle the outlet on the cooking plate (Figure 4) and suck the ash deposit above the oven (Figure 5). Properly re- position the outlet after cleaning ensuring it is flue gas sealed. Dismantle the outlet underneath the oven (Figure 6) and suck the ash deposit below it and on its side...
- Page 42 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Dismantle the outlet side of the combustion chamber (Figure 8) and clean the internal flue gas turn (Figure 9) with the brush provided with the equipment. Suck the ash deposit in the part below. Properly re-position the outlet after cleaning, ensuring the outlet is flue gas sealed.
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Page 43: Yearly Cleaning
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER To ensure correct operation, it is necessary to remove the sawdust deposited on the base of the tank (Figure 12) at least once every 15 days. The pellet tank must be emptied at the end of every season. Yearly cleaning The yearly cleaning of the appliance must be done at least once a year so as to always guarantee efficient performance and optimal operation. - Page 44 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER Remove the cooking plate by loosening the ten screws all around it after dismantling the upper cleaning outlet (Figure 15 16). Remove the flue deflector located between the combustion chamber and the cooking oven (Figure 17 and 18).
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Page 45: Cleaning The Ceramic Glass
You must periodically check the seals because the latter guarantee the air- and water-tightness of the appliance and its good functioning; if they are worn or damaged you need to be replace them immediately by contacting a Klover Authorised technical assistance centre. -
Page 46: Pcb Parameters
The following parameters are already stored during the testing of the appliance directly in the factory; these parameters are the result of special tests using several types of pellets and must not be changed without the authorisation of Klover srl so as not to impair the operation of the appliance. - Page 47 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER BRAZIER Pr12 M – 9 – 6 – 12 Brazier cleaning duration Seconds 0 – 120 CLEANING Flue gas minimum temperature for considering THRESHOL Pr13 M – 9 – 6 – 13 °C 40 –...
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Page 48: Wiring Diagram
EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER WIRING DIAGRAM CABLE 4 x 0,75 (OPTIONAL) THREE-WAY CONNECTION LEGEND: FOR MOTORISED THREE-WAY BLUE = COMMON VALVE CONNECTION BLACK = OPENING PHASE BROWN =CLOSING PHASE YELLOW/GREEN = GROUND Earth YELLOW/GREEN GROUND BROWN ON CABLE PCB L023_7 FUSE... -
Page 49: Warranty Conditions
- A copy of the initial start-up report issued by the Authorised Technical Assistance Centre must be preserved along with the proof of purchase receipt. - KLOVER s.r.l. disclaims any liability for accidents resulting from failure to comply with the instructions contained the user and maintenance manual attached to the appliance. - Page 50 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER...
- Page 51 EN - Rev. 2.2 SMART 120 PELLET BOILER COOKER...
- Page 52 Cod. CS.IST.SM120-EN.FP KLOVER Srl Via A. Volta, 8 37047 San Bonifacio (VR) VAT No. 02324280235 www.klover.it...
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