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klover K top User Manual

Heating cooker heating stove
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INSTALLATION
USE AND MAINTENANCE
USEFUL ADVICE
Heating cooker - Heating stove
User guide

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Summary of Contents for klover K top

  • Page 1 INSTALLATION USE AND MAINTENANCE USEFUL ADVICE Heating cooker - Heating stove User guide...
  • Page 3 Dear Customer, Thank you for choosing a “KLOVER” product. We hope you will be fully satisfied with your purchase. Please read the warranty certificate carefully. This is found on the last page of this User Guide. Please complete the attached warranty card in full and send it to us within 10 days of the purchase date.
  • Page 4 Directive 2006/95/EEC (Low Voltage) and Directive 89/336/EEC (Electromagnetic Compatibility). N° di identificazione - Identification No. : KP-01 Emesso da - Issued by KLOVER s.r.l. Via A. Volta, 8 37047 San Bonifacio (VR) Tipo di apparecchio - Type of equipment : Solid fuel-burning cookers Marchio commerciale -Trademark...
  • Page 5 HEATING COOKERS HEATING STOVES models K top – KP top models TS top – TSP top S.R.L.
  • Page 6 Although the documentation contained in this manual has been carefully compiled and checked, KLOVER srl cannot be held liable for any damages arising from the use of the same. Copyright © 2002 KLOVER srl...

  • Page 7: Table Of Contents

    GENERAL INDEX Introduction…………………………….…………………………….. 9 Important safety instructions…………………………………………….. 9 Some precautions……………………………………………..………….. 10 Conventions used in the manual……………………………….……….. 10 Technical data……………………………………….……………..11 Hydraulic connections for the heating cooker…………………………. 11 Top view of heating cooker……………………………………………... 12 Heating cooker wall-mounted installation option………………………. 13 Hydraulic connections for the heating stove…………………………… 14 Top view of heating stove…………………………………………………...
  • Page 8 Cleaning the boiler unit………………………………………………….. 46 Cleaning the ceramic glass………………………………… ………….. 53 Cleaning the flue…………………………………………………………. 53 Maintenance of the boiler unit……………………………… ………….. 54 The wood to be burned……...……………………………………... 55 Types of wood…………………………………………………………….. 55 Troubleshooting……………………………………………………... 58 Useful advice…………………………………………………………. 60 Notes…………….….…………………………………………………. 61 Warranty certificate…………………………………………………. 62...

  • Page 9: Introduction

    They will be responsible for the definitive installation of the appliance and its proper operation. KLOVER srl shall not be held liable if these precautions are not observed.  During installation of the appliance, all local regulations - including those referring to national and European Standards - must be observed.

  • Page 10: Some Precautions

     The appliance, and its outer surfaces in particular, become very hot to the touch during operation; handle with caution in order to avoid burns.  Only use original spare parts recommended by the manufacturer.  Do not make any unauthorised modification to the device. A few precautions ...

  • Page 11: Technical Data

    TECHNICAL DATA Hydraulic connections for the heating cooker Description of connections: ¾” M Gas = System Flow ¾” F Gas = System Return ½” M Gas = Domestic cold water inlet (on KP models only) = Domestic hot water outlet (on KP models only) ½” M Gas ¾”...

  • Page 12: Top View Of Heating Cooker

    Top view of heating cooker 1000 predisposizione sulla base per l'allacciamento all' i mpianto passando dal pavimento...

  • Page 13: Heating Cooker Wall-Mounted Installation Option

    Heating cooker wall-mounted attachments option Description of connections: ¾” = System Flow ¾” = System Return ½” = Domestic cold water inlet (on KP models only) ½” = Domestic hot water outlet (on KP models only) ¾” = Boiling discharge...

  • Page 14: Hydraulic Connections For The Heating Stove

    Hydraulic connections for heating stove Description of connections: ¾” M Gas = System Flow ¾” F Gas = System Return = Domestic cold water inlet (on TSP models only) ½” M Gas = Domestic hot water outlet (on TSP models only) ½” M Gas ¾”...

  • Page 15: Top View Of Heating Stove

    Top view of heating stove...

  • Page 16: Heating Stove Wall-Mounted Installation Option

    Heating stove wall-mounted attachments option Description of connections: ¾” = System Flow ¾” = System Return = Domestic cold water inlet (on TSP models only) ½” = Domestic hot water outlet (on TSP models only) ½” ¾” = Boiling discharge...

  • Page 17: Technical Specifications

    Technical Specifications Below is a table with all the main technical specifications for the heating cookers. MODEL TECHNICAL SPECIFICATIONS K top KP top Kcal/h 25.500 HEAT OUTPUT KWatt 29,6 BOILER UNIT WATER CAPACITY PRODUCTION OF HOT WATER Δt=35°C lt/min 5 – 8...
  • Page 18 Below is a table with all the main technical specifications for the heating stoves. MODEL TECHNICAL SPECIFICATIONS TS top TSP top Kcal/h 22.500 HEAT OUTPUT KWatt 26,2 BOILER UNIT WATER CAPACITY PRODUCTION OF HOT WATER Δt=35°C lt/min 5 – 8 MAXIMUM WOOD CONSUMPTION* Kg/h HEATABLE VOLUME...

  • Page 19: Heating Cooker/Heating Stove Components

    Heating cooker/heating stove components Cover SICURO TOP Reservoir SICURO TOP with stainless steel and magnesium anode heat exchangers System air vent valve (jolly) Electronic control unit (see page 28)
  • Page 20 Ash drawer with slots for adjusting combustion air flow Power supply cord + isolated cable for 3-way motorised valve (if fitted) Grille raising lever (heating cooker only) Heating system circulation pump...
  • Page 21 Smoke damper Handle for internal smoke damper. Draught regulation handle. When Turning this lever clockwise closes the placed in a vertical position the smoke damper and increases oven damper is open; when horizontal the efficiency; turning it anticlockwise opens damper is closed. the smoke damper, extracting the smoke directly to the flue.

  • Page 22: Assembly

    ASSEMBLY Positioning The first step to ensure the best installation of the heating cooker/heating stove is to identify the best location for it; take the following into account:  The possibility of including an external air vent;  The possibility of creating a straight flue, if possible coaxial to the heating cooker/heating stove output;...

  • Page 23: External Air Vent

    External air vent Wood consumes oxygen when it burns. It is therefore essential that oxygen is reintroduced to the room in which the heating cooker/heating stove is installed to prevent the air in the room from becoming "heavy" and unbreathable. It is mandatory to install an external air vent with a minimum passage of at least 490 cm (round hole with minimum...

  • Page 24: Example Of Heating Cooker/Heating Stove - Boiler Connection

    CONNECTION EXAMPLE HEATING COOKER/HEATING STOVE – GAS BOILER T E R M O S T U F E a P E L L E T - C A L D A I E a L E G N A S A N B O N I F A C I O ( V R ) t e l . 0 4 5 6 1 0 1 8 5 9 - f a x 0 4 5 6 1 0 1 8 5 8 T E R M O S T U F E a P E L L E T - C A L D A I E a L E G N A S A N B O N I F A C I O ( V R ) t e l .

  • Page 25: Example Of Heating Cooker/Heating Stove Connection

    CONNECTION EXAMPLE HEATING COOKER/HEATING STOVE S A N B O N I F A C I O ( V R ) t e l . 0 4 5 6 1 0 1 8 5 9 - f a x 0 4 5 6 1 0 1 8 5 8 S A N B O N I F A C I O ( V R ) t e l .

  • Page 26: Connections

    CONNECTIONS Hydraulic connection The hydraulic connections must be made in a rational manner. using the connections on the heating cooker/heating stove template. To facilitate the connection of the pipes, we have provided all plumbing connections on the left side, leaving a spacious area for making the appropriate connections.

  • Page 27: Electrical Connection

    KLOVER srl accepts no liability for injury to persons or animals or damage to objects due to failure to connect the heating cooker/heating stove to earth or failure to comply with IEC specifications.

  • Page 28: Electronic Control Unit

    Electronic control unit Two cables exit the control unit, one of which has no plug. The cable with the plug should be connected to a mains socket with the specifications detailed above. The cable with no plug should be connected to the three-way motorised valve (if fitted).
  • Page 29 POMPA VAL VOLA DESCRIPTION OF THE KEYS  P1 ON/OFF this button, when pressed for two consecutive seconds, switches on/off of the control unit depending on whether it is off or on respectively. During normal operation of the heating cooker/heating stove the control unit must ALWAYS be switched on.
  • Page 30  L2 VALVE LED this LED is lit when the valve thermostat has been selected.  L3 AUX LED this LED is lit when the auxiliary thermostat has been selected.  L4 LEVEL SWITCH LED this LED is lit when there is no water inside the reservoir or when the water level is too low.
  • Page 31 FUNCTIONALITY SWITCHING ON/OFF The control unit is switched on/off by pressing and holding down the P1 (ON/OFF) button The OFF status is signalled by the lighting of LED L5. 2- SAFETY function: If the temperature detected by the PROBE exceeds the value of the Safety Thermostat, this forces the activation of the PUMP.
  • Page 32 for a temperature below the ANTI-FREEZE thermostat temperature VALVE ON: for a temperature above the VALVE Thermostat temperature AUX ON: for a temperature above the AUX Thermostat temperature SERV ON: for a temperature above the SERV thermostat temperature 9- DHW function: By holding down the P2 (-) and P3 (+) buttons at the same time it is possible to activate the DHW function.
  • Page 33 FAULT SIGNALLING AND ALARMS The control unit signals faults associated with the probe via a flashing message:  indicates a value below the set scale (temperature below 0°C) Probe interrupted  indicates a value above the set scale (temperature above 100℃) Probe in short-circuit PARAMETER SETTINGS ANTI-FREEZE activation thermostat...

  • Page 34: Control Of Any 3-Way Valves For The Dhw Circuit

    Control of any 3-way valve fitted for the DHW circuit The heating cooker/heating stove is equipped as standard with a control for a possible 3-way motorized valve to be installed on the domestic hot water circuit. (see wiring diagram on page 30).

  • Page 35: Control Of Any Coupled Boilers

    Control of any coupled boiler If the heating cooker/heating stove is to be coupled with another boiler already installed on the system (e.g. wall- mounted gas boiler), it must be ensured that when the heating cooker/heating stove functions for the heating system, the boiler stops.

  • Page 36: Example Of Electrical Connection

    Example of electrical connection SONDA TEMPERATURA ACQUA SENSORE DI LIVELLO ACQUA 23 22 21 20 19 18 17 16 LIVEL. SONDA POMPA LINEA VALVOLA SERV 230 Vac 230 Vac 230 Vac 230 Vac 1 2 3 4 5 6 7 8 9 10 11 12 13 14 POMPA POMPA IMPIANTO DI...
  • Page 37 LINE: Connect terminals 1 and 2 to the electrical power supply. (terminals already connected to power supply cable in the factory) AUX: This is used to control a boiler coupled with the heating system where present. Connect terminals 4 and 5 (or 3 and 4 depending on the type of connection to the coupled boiler) to the TA (Room Thermostat) contact on the boiler.

  • Page 38: The Flue And Connection To The Same

    LEVEL.: Connect the level switch (water level sensor) to terminals 20 and 21. This is used to signal low water level inside the heating cooker boiler unit. (Terminals already connected to level switch in the factory). The flue pipe and connection to the same The flue is an essential component for the heating cooker/heating stove's efficient operation.
  • Page 39  Parts made from non-combustible materials - capable of withstanding combustion gases and potential condensation - must be used for mounting the flue gas pipes (for the section from the appliance to the flue inlet);  It is forbidden to use fibre cement pipes to connect the appliance to the flue;...

  • Page 40: The Chimney

    Chimney The chimney is a device crowning the flue, used to aid the dispersion of combustion gases. It must satisfy the following requirements:  It must have a usable outlet cross-section no less than double that of the flue onto which it is inserted; ...

  • Page 41: Starting Up

    INITIAL START-UP Filling the system for the first time After connecting the heating cooker/heating stove, fill the system as follows:  Unscrew the cap on the automatic air vent valve (jolly) on the heating cooker/heating stove (provided as standard on all models); ...

  • Page 42: Ignition

    Switching on Perform the following operations:  Before switching the heating cooker/heating stove on, make sure that the control unit switch is on;  Make sure that there is water in the system and reservoir;  Set the thermostat that controls the pump to a temperature of 55-60 °C;...

  • Page 43: The Oven And Hob (Heating Cooker Only)

    WARNING!!! IN ORDER FOR THE HEATING COOKER/HEATING STOVE TO OPERATE PROPERLY THE CAST IRON GRILLE INSIDE THE COMBUSTION CHAMBER MUST BE POSITIONED AS SHOWN BELOW , TAKING CARE NOT TO INVERT IT, TO PREVENT THE ASH FROM COMPACTING AND NOT FALLING INTO THE ASH DRAWER. The oven and hob (heating cooker only) The oven on the heating cooker is heated by the exhaust gases.

  • Page 44: Producing Domestic Hot Water (Suitable Models Only)

    The flue pipe and air inlet are the most important parts that ensure the correct operation of the cooker. In the event of particular circumstances of poor flue pipe draught caused by particularly adverse weather conditions (strong wind, low pressure, etc.) partially close the internal smoke damper without closing it completely.

  • Page 45: Anti-Freeze Protection

    Anti-freeze protection In intensely cold periods it is good practice to leave the heating system running. In the event of prolonged absence, anti-freeze should be added to the heating water and the water inside the heating cooker/heating stove, or the system must be completely emptied.

  • Page 46: Maintenance

    MAINTENANCE Cleaning the boiler Regular and systematic maintenance is a fundamental component for the good functioning, optimum heat yield and long life of the appliance over time. It is therefore recommended to clean the boiler periodically (at least once a year).
  • Page 47 Remove the handle on the internal smoke damper, holding the internal blade with one hand to prevent it from falling behind the oven. Remove both the handle and internal blade of the internal smoke damper.
  • Page 48 Remove the cast iron upper hob and remove any ash deposits on top of and all around the oven. After cleaning, refit the hob, the internal smoke damper, the smoke damper and flue pipes. Open the vent under the oven to clean the gas circuit pipes, following the instructions below:...
  • Page 49 Loosen the two hex screws on the inspection vent.
  • Page 50 Remove the vent as shown in the diagram and remove any deposits under the oven.
  • Page 51 Refit the inspection vent as shown in the photos and retighten the hex screws. HEATING STOVE Remove the pipes that connect the heating stove to the flue pipe and clean them if necessary. Remove the smoke damper.
  • Page 52 Remove the cast iron upper hob and remove any ash deposits on top of and all around the oven. After cleaning, refit the hob, the smoke damper and flue pipes.

  • Page 53: Cleaning The Ceramic Glass

    Any deposits on the walls of the combustion chamber (if particularly resinous wood is burned) can be eliminated by making the heating cooker/heating stove work at maximum conditions for 30-40 minutes (in this case set the thermostat to 80°C) by burning thin dry wood. Leave the fire to go out and then scrape the inside walls using a steel spatula.

  • Page 54: Maintenance Of The Boiler Unit

    Maintenance of the boiler unit The heating cooker/heating stove is equipped with a special magnesium anode to protect the boiler unit and stainless steel heat exchangers from corrosion caused by stray currents in the system. This anode also protects against galvanic corrosion. MAGNESIUM ANODE The anode must be checked at least once a year and replaced when its diameter measures less than 15 mm.

  • Page 55: The Wood To Be Burned

    THE WOOD TO BURN Wood types Wood is one of the most precious materials offered by nature. For heating purposes, it must be verified that the wood satisfies some important requisites that must not be ignored, the most important of which is without doubt the correct seasoning or drying, in other words the wood must have the correct degree of humidity, around 10-15%, therefore also the period of the year in which it is felled becomes...
  • Page 56 average a well-seasoned wood has a calorific value of 3200 kcal/kg. Calorific value of wood based on its humidity level: % humidity Calorific value kcal/kg 3490 3250 3010 2780 2450 2300 The CALORIFIC VALUE of the wood is the amount of heat yielded during combustion, referring to the unit quantity of the material burned.
  • Page 57 *Calorific value **Specific weight (Kcal/Kg) (Kg/m3) WHITE FIR 4650 RED FIR 4857 MAPLE 4607 BIRCH 4968 HOP HORNBEAM 4640 CHESTNUT 4599 4648 CYPRESS 5920 BEECH 4617 5350 HOLM OAK LARCH 4050 EUROPEAN ALDER 4700 MANNA ASH SYCAMORE CYPRESS POPLAR 4130 FALSE ACACIA 4500 DOWNY OAK...

  • Page 58: Troubleshooting

    TROUBLESHOOTING INSUFFICIENT DRAUGHT. DIFFICULT FLUE GAS EVACUATION. FLUE GAS ESCAPING INTO THE ROOM. ELEMENTS TO CHECK ORIGIN  Inexistent; External air vent  Shutter closed;  Accidental obstruction;  Insufficient cross section.  Insufficient cross section. Air vent (pipe)  Closed or badly adjusted. Combustion air damper ...
  • Page 59 CONDENSATE ESCAPING THROUGH THE MASONRY. ELEMENTS TO CHECK ORIGIN  Use of inadequate material; Flue gas channel  Absence of or incorrect installation of the Flue Condensate tray dedicated condensate collector with drain connected to the disposal system. SELF-COMBUSTION INSIDE THE FLUE. ELEMENTS TO CHECK ORIGIN ...

  • Page 60: Useful Advice

    USEFUL ADVICE 1. The temperature of the thermostat that controls the pump must never, for any reason, be set below 55°C, to prevent the formation of condensate that could corrode the internal boiler. 2. To give priority to DHW ( KP top/TSP top models only), set “DHW mode”...

  • Page 61: Notes

    NOTES ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________...

  • Page 62: Warranty Certificate

    WARRANTY CERTIFICATE KLOVER s.r.l. guarantees the quality of materials, good construction and functionality of the heating cooker/heating stove for the duration of 5 years, under the following conditions:  Any heating cooker/heating stove which, at the unquestionable discretion of the manufacturer, has material or construction faults will be repaired or replaced;...
  • Page 64 S.R.L. WOOD-BURNING FIREPLACE HEATING SYSTEMS and HEATING COOKERS WOOD and PELLET BURNING HEATING STOVES WOOD BURNING BOILERS Via A. Volta, 8 – 37047 San Bonifacio (VR) Italy Internet www.klover.it e-mail klover@klover.it...

This manual is also suitable for:

Kp topTsp topTs top

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