Related Manuals for DiamaPro Systems DPBRN27-X+
Summary of Contents for DiamaPro Systems DPBRN27-X+
- Page 1 OWNER’S MANUAL DPBRN27-X+ 27” PROPANE BURNISHER OPERATION & MAINTENANCE MANUAL SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE...
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Page 2: Warranty Registration Card
W ARRANTY REGISTRA TION CARD Form must be completed and submitted within 30 days from the date of purchase. Customer Information First and Last Name Company Name Address City State Zip Code Phone Number Email Machine Information Machine Type Machine Model Serial # Purchase Date (dd/mm/yy) DiamaPro... - Page 3 1.3. Description of Safety Symbols INTRODUCTION The following safety symbols are used on the product and in this manual to alert the operator of potential safety hazards. Read them carefully, and Thank you for purchasing a DIAMAPRO SYSTEMS product. This manual ®...
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Page 4: Stopping Engine
3. STOPPING ENGINE WARNING: Substantial damage to the floor, the machine, or personnel may result if the machine is operated with the pad off center, damaged or missing. Do not operate the machine if the Normal Stop pad is off center, damaged or missing. Follow these stopping procedures under normal use, including when the engine will be stored or transported: WARNING: Operating an engine that has loose parts could result... -
Page 5: Maintenance
5.3. Dust Collection Maintenance CAUTION: Whenever working on a machine in the rocked back position, ask an assistant to hold the handle and prevent the ma- chine from falling forward. If equipped with a dust collection system, the dust bag should be serviced frequently as follows: 3. -
Page 6: Troubleshooting
8. TROUBLESHOOTING Note: When troubleshooting, always first check for simple causes which may at first seem too obvious. For example, an engine unable to start may be caused by an empty propane cylinder or an unopened service valve. SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Recharge or replace battery. - Page 7 8. TROUBLESHOOTING (cont.) SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Close propane main fuel service valve. Propane fuel is leaking. Check fuel lines, REGO fitting, and regulator for any leaks. Propane consumption is abnormally Refer to section “Inconsistent or short Propane cylinder high.
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Page 8: Propane Safety
• The combustion of propane by this engine produces carbon monoxide, 9. PROPANE SAFETY a deadly, colorless, odorless, poisonous gas. This engine is specifically calibrated to operate at a very “lean” air/fuel ratio which minimizes the This machine is powered by an engine that uses propane fuel. production of carbon monoxide. -
Page 9: Need To Know
PROPANE CYLINDERS (TANKS): SYMPTOMS OF A NON-PURGED CYLINDER: • Relief valve opens due to over pressurized cylinder creating hazardous WARNING: NEVER use a cylinder not intended engine fuel situation. applications. DO NOT substitute cylinders that are used with • Moisture in the cylinder. a barbecue grill, etc. -
Page 10: Standards Of Use
12. STANDARDS OF USE BEFORE EVERY USE: Before every use, perform the following checking procedures in order to assure regular operation. CHECK THE OIL LEVEL: See the specific chapter for the oil to be used. a) Place the engine level. b) Clean around oil fill. -
Page 11: Emission Control Warranty Statement
13. TROUBLESHOOTING (cont.) PROBLEM REASON SOLUTION Propane regulator out of adjustment or Have certified dealer inspect regulator and faulty adjust. Refer to section “Engine turns over, but does Propane flow restricted not start or run”, above. Engine backfires, difficult Dirty air filter Service air filter. -
Page 12: Operation
14. MAINTENANCE WARNING: Remove the spark plug cap and read instructions before carrying out any cleaning, repair, or maintenance operation. Wear proper clothing and working gloves whenever your hands are at risk. Do not perform maintenance or repair operation without the necessary tools and technical knowledge. - Page 13 14. MAINTENANCE (cont.) CHANGE OIL: See specific chapter for the oil to be used. WARNING: Drain oil while the engine is warm, being careful not to touch the hot engine nor the drained oil. a) Place the machine on a flat surface. b) Clean the area around the filler cap and unscrew the cap with dipstick.
- Page 14 15. TROUBLESHOOTING PROBLEM REASON SOLUTION No fuel Check and top up Empty fuel tank and refill with fresh Stale fuel or build-ups in tank fuel Perform the starting procedure cor- Incorrect starting procedure rectly Check that the spark plug cap fits Spark plug disconnected well over the plug terminals The spark plug is wet or the spark plug...
- Page 15 16.2. Industry Guidelines for Acceptable Carbon 16. CARBON MONOXIDE (CO) SAFETY Monoxide Exposure This machine and the engine that powers it have been specifically calibrat- Limits for permissible exposure to Carbon Monoxide vary substantially ed to operate safely in indoor spaces. This is accomplished by calibrating from region to region.
- Page 16 16.4. Understanding Factors that Determine Carbon This table shows the calculated equilibrium carbon monoxide level under different examples with varying inputs: Monoxide Levels The primary factors that ultimately determine the expected level of Car- bon Monoxide in a space where a propane machine is operating are as follows: •...
- Page 17 16.7. Type of Work Considerations MODEL 3: Better CO Management Different types of work (applications) present varying risk of CO exposure. The highest risk is associated with types of work that require slow move- ment, such as floor stripping or polishing. Due to slow movement, the activity and engine exhaust is concentrated to a relatively small area which results in higher CO levels for the operator.
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Page 18: Unit Assembly
17. ILLUSTRATED PARTS LISTS UNIT ASSEMBLY PART NO. DESCRIPTION QTY. ITEM W10666 Pad Driver Asm - 27" w/ Hex Hub, Bolt-Lock W10667 Pad Driver Asm - 24" w/ Hex Hub, Bolt-Lock W10668 Pad Driver Asm - 21" w/ Hex Hub, Bolt-Lock W10518 Shroud Asm - 27"... -
Page 19: Optional Upgrades
17. ILLUSTRATED PARTS LISTS OPTIONAL UPGRADES ITEM PART NO. DESCRIPTION QTY. W10516 Clutch System W10527 Operator Presence System W10515 High Emissions Monitoring System W0091A W0091A Emissions Monitor W2803 O2 Oxygen Sensor W10543 Muffler Heat Shield Assembly W10544 Headlight Assembly W10549 Dust Bag - 4 Pack W10523 5 Gal Water System... -
Page 20: Engine Assembly
17. ILLUSTRATED PARTS LISTS ENGINE ASSEMBLY ITEM PART NO. DESCRIPTION W10752 Propane Solenoid Shutoff Valve "Lockoff", 12V brass 1/4 NPT W10388-708cc Catalyst Muffler, Modifed for 708cc W11320A Bracket, Muffler Support (708cc Opr Right) W11320B Bracket, Muffler Support (708cc Opr Left) W10402 High Pres. - Page 21 17. ILLUSTRATED PARTS LISTS...
- Page 22 17. ILLUSTRATED PARTS LISTS REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION Hexagon bolt with flange W13000 Valve oil seal W13056 W13001 Outer Fan cover Valve Kit W13057 Fan Shroud Cover W13002 Inner spring of valve W13058 Hexagon shaft shoulder bolt W13003 Retainer, valve spring W13059...
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Page 23: Deck Assembly
17. ILLUSTRATED PARTS LISTS DECK ASSEMBLY ITEM PART NO. DESCRIPTION QTY. W10369 Front Cover W10370 Deck W10371 Flat Washer - M12, Zinc W10372 Split Lock Washer - M12, Zinc W10373 Bolt - BHSCS, M12x25, Zinc, 8.8 W10374 Deck Underside Cover W10375 Wheel Assembly W10376... -
Page 24: Tensioner Assembly
17. ILLUSTRATED PARTS LISTS TENSIONER ASSEMBLY ITEM PART NO. DESCRIPTION W1101 Rotary Tensioner Arm W1184 Pulley for Rotary Tensioner w/ 0.51" shoulder F13107 Bolt - HCS, 3/8-16 x 1-1/4, Zinc F13110 Bolt - HCS, 3/8-16 x 1 3/4 Grade 5 Zinc F33622 Medium Split Lock Washer 3/8 Zinc F33008... - Page 25 17. ILLUSTRATED PARTS LISTS FRONT END ASSEMBLY PART NO. DESCRIPTION QTY. ITEM W10417 Bearing Cover W10418 External Shaft Circlip - 30mm W10419 Bearing - 6206-2RZ, 30x62x16 mm W10420 Bolt - HHCS Combo, M12x30, Zinc, 8.8 W10421 Bearing Housing W10422 Key - 1/4 x 1/4 x 28mm W10416 Set Screw - M6x12 W10657...
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Page 26: Pad Driver Assembly
17. ILLUSTRATED PARTS LISTS PAD DRIVER ASSEMBLY PART NO. DESCRIPTION QTY. ITEM W10425 Flex Plate W10655 Shaft Coupler Hub - Hex Hole, Bolt Lock W10384 Nylock Nut - M8, Zinc W10367 Nylock Nut - M10, Zinc W10427 Flat Washer - M10, Zinc W10428 Hex Flanged Bolt - M8x25, Zinc W10429... -
Page 27: Shroud Assembly
17. ILLUSTRATED PARTS LISTS SHROUD ASSEMBLY PART NO. DESCRIPTION QTY. ITEM W10442 Shroud - 27" W10443 Shroud - 24" W10444 Shroud - 21" W10599 Seal Holder - H Channel, cut to t 1 W10547 Kerf Dust Seal - 96 in. length, cut to fit W10446 Machine Screw - PPH M4x16 W10447... - Page 28 17. ILLUSTRATED PARTS LISTS BOTTLE CARRIER ASSEMBLY PART NO. DESCRIPTION QTY. ITEM W10454 Bottle Carrier W10455 Tank Strap W10456 Battery Box Assembly W10457 Bolt - BHSCS, M6x16, Zinc, 8.8 W10458 Battery Clamp - Top W10459 Bolt - HHCS Combo, M10x25, Zinc, 8.8 W10460 Battery Support Bracket W10461...
- Page 29 17. ILLUSTRATED PARTS LISTS TEE HANDLE ASSEMBLY PART NO. DESCRIPTION QTY. ITEM W10470 Tee Handle W10471 Hex Flanged Bolt - M12x80, Zinc, 8.8 W10371 Flat Washer - M12, Zinc W10472 Nylock Nut - M12, Zinc W4110 Throttle Cable, Bracket, & Lever - 53 in W10474 Machine Screw - PPH M5x16, Zinc W10475...
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Page 30: Electrical Components
17. ILLUSTRATED PARTS LISTS ELECTRICAL COMPONENTS PART NO. DESCRIPTION QTY. ITEM W10479 Tach Hour Meter W10480 Key Switch - Incl 2 Keys & Hardware W10481 Battery - Li-Ion 12V W10482 Wire Harness W10483 Self Tapping Screw - ST3x6 W10484 Circuit Board W10485 Hex Flange Bolt - M6x12, Zinc W10486... -
Page 31: Clutch System
17. ILLUSTRATED PARTS LISTS CLUTCH SYSTEM PART NO. DESCRIPTION QTY. ITEM W1210 CVX Electric Clutch CCW 12V w/ 4" Pulley F17159 Bolt - HCS 7/16-20 X 1.5 Z5 W50010 Clutch Component Assembly W10493 Clutch Upper Spacer W10494 Sleeve - Clutch Arm Support Bolt W10495 Split Lock Washer - M10, Zinc W10496... - Page 32 17. ILLUSTRATED PARTS LISTS METAL PAD DRIVER PART NO. DESCRIPTION QTY. ITEM W10425 Flex Plate W10655 Shaft Coupler Hub - Hex Hole, Bolt Lock W10384 Nylock Nut - M8, Zinc W10367 Nylock Nut - M10, Zinc W10427 Flat Washer - M10, Zinc W10428 Hex Flanged Bolt - M8x25, Zinc W10429...
- Page 33 "A" CLASS SERVICE PARTS - HIGH DEMAND PART NO. DESCRIPTION WBX51 51" Cogged Belt W10549 Dust Bag - 4 Pack W10409 Bonnet Filter K11013-0752 Air Filter - FS481V (603CC) K49065-7007 Oil Filter - FS481V (603CC) W10656 Bolt - HHCS Combo, M12x25, Zinc, 8.8 W10547 Dust Seal - Shroud (cut to t) W10539...
- Page 34 DiamaPro Systems ® 3343 Peachtree Road NE Suite 145 #24 Atlanta, GA 30326 470-977-2323...
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