MULTIQUIP Mikasa Series Operation Manual
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MULTIQUIP Mikasa Series Operation Manual

Vibratory roller
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OPERATION AND PARTS MANUAL
SERIES
MODEL MRH800DS2
VIBRATORY ROLLER
(YANMAR L100V1AJ1R1AAMK DIESEL ENGINE)
Revision #1 (4/12/11)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL SERIES MODEL MRH800DS2 VIBRATORY ROLLER (YANMAR L100V1AJ1R1AAMK DIESEL ENGINE) Revision #1 (4/12/11) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

  • Page 3: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MRH800DS2 Vibratory Roller Yanmar L100V1AJ1R1AAMK Engine Proposition 65 Warning ........... 2 Cylinder Block Assy .......... 70-71 Parts Ordering Procedures ........5 Cylinder Head And Cover Assy ......72-73 Safety Information ..........6-10 Air Cleaner And Muffl er Assy ......74-75 Specifi...

  • Page 5: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading The following table shows the potential hazards associated the entire manual. Safety precautions should be followed with the operation of this equipment. at all times when operating this equipment. Failure to read and understand the safety Symbol Safety Hazard...
  • Page 6  NEVER use accessories or attachments that are not  NEVER operate this equipment when not recommended by Multiquip for this equipment. Damage feeling well due to fatigue, illness or when to the equipment and/or injury to user may result.
  • Page 7 SAFETY INFORMATION  DO NOT use worn-out hoses or couplings. Inspect daily. ROLLER SAFETY  ALWAYS store equipment properly when it is not being DANGER used. Equipment should be stored in a clean, dry location  NEVER operate the equipment in an explosive out of the reach of children and unauthorized personnel.
  • Page 8 SAFETY INFORMATION or hot. NOTICE  DO NOT overfi ll tank, since spilled fuel could ignite if it  NEVER run engine without an air fi lter or with a dirty air comes into contact with hot engine parts or sparks from fi...
  • Page 9 SAFETY INFORMATION rinse skin or clothing immediately with plenty of water. transporting on a trailer. Make sure all supports attaching the roller to the trailer are tight.  If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty ENVIRONMENTAL SAFETY of water and contact the nearest doctor or hospital to NOTICE...
  • Page 10 NOTES MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 11...

  • Page 11: Specifications

    SPECIFICATIONS Table 1. Specifi cations (Vibratory Roller) 105 x 27.2 x 41.7 in Dimensions (2670 x 692 x 1060 mm) Drum Diameter 16 in. (406 mm) Drum Width 25.6 in. (650 mm) Curb Clearance 9.6 in. (243 mm) Side Overhang .83 in.(21 mm) Operating Weight (with water) 1562 lbs.
  • Page 12 SPECIFICATIONS Table 2. Specifi cations (Engine) Engine Model YANMAR L100V1AJ1R1AAMK Engine Type Air-cooled Diesel Cylinder Bore X Stroke 3.4 x 2.95 in (86 x 75 mm) Displacement 14.7 fl oz (435 cc) Maximum Ouput 8.7 HP Fuel Tank Capacity 5.6 quarts (5.4 liters) Oil Capacity 1.7 quarts (1.6 liters) Dry Net Weight...

  • Page 13: Dimensions

    DIMENSIONS Figure 1. MRH800DS2 Dimensions Table 3. Dimensions 105 in. 2670 mm. 57 in. 1445 mm. LENGTH 10 in. 255 mm. 22.8 in. 580 mm. 13.8 in. 350 mm. 27.2 in. 692 mm. WIDTH 13.6 in. 346 mm. 78.3 in. 1990 mm.

  • Page 14: General Information

    GENERAL INFORMATION The Mikasa Model MRH800DS2 is a powerful compacting tool capable of applying tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfi lling for gas pipelines, water pipelines and cable installation work. The impact force of the MRH800DS2 levels and uniformly compacts voids between soil particles to increase dry density.

  • Page 15: Components

    COMPONENTS Figure 2. MRH800DS2 Components PAGE 16 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 16 COMPONENTS Figure 2 illustrates the location of the major components for the MRH800DS2 Vibration Roller. The function of each component is described below: 1. Fuel Tank/Cap — Fill with diesel fuel. Fuel tank holds approximately 2 gallons (7.5 liters). DO NOT top off fuel.
  • Page 17 COMPONENTS Figure 3. Handle Bar/Lever Components PAGE 18 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 18 COMPONENTS HANDLE BAR/LEVER COMPONENTS Figure 3 illustrates the location of the major lever components on the handle bar of the machine. Each component is described below: 1. Travel Lever — Controls the direction of travel of the machine (forward and reverse). 2.

  • Page 19: Basic Engine

    BASIC ENGINE Figure 4. Yanmar Engine Components ENGINE COMPONENTS Figure 4 illustrates the location of the major engine 6. Recoil Starter — Housing for pull rope and starter. components. Each component is described below: 7. Oil Filler Cap/Dipstick — Remove this cap to add oil 1.
  • Page 20 NOTES MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 21...

  • Page 21: Inspection

    INSPECTION BEFORE STARTING CHECKING THE HYDRAULIC SYSTEM 1. Read safety information at the beginning of manual. 1. Check the oil tank level gauge (Figure 6). Oil level should be at the middle indication of the gauge or 2. Remove dirt and dust, particularly in the engine cooling higher.
  • Page 22 INSPECTION CHECKING THE VIBRATOR OIL LEVEL CHECKING LEVERS AND HORN 1. Check vibrator casing for any oil leakage. 1. Check travel, vibration, and throttle levers to make sure they are functioning properly (Figure 3). 2. If any leakage is noticed, remove the level plug on the side of the plate (Figure 8).

  • Page 23: Operation

    OPERATION 4. Turn the starter key further to the right to the START CAUTION position (Figure 14) to start the engine. Buzzer stops DO NOT attempt to operate the roller sounding when the engine speed increases. With safety until the Safety Information, General switch equipped, motor runs only when the travel lever Information, and Inspection sections of this is in the neutral position.
  • Page 24 OPERATION 4. Push down the decompression lever (Figure 16). 6. Push the travel lever backward to go in the reverse direction. CAUTION Do not reduce speed during work. When shifting travel lever from forward to reverse, be sure to stop the lever at the neutral position fi...
  • Page 25 OPERATION UNLOADING WATERING 5. If you need to move the roller by pushing it manually 2. For watering work, turn the water cocks clockwise, at once engine is stopped, loosen bolt of bypass valve the rear of the machine, to start sprinkling. (Figure 19). on oil pump by one rotation counterclockwise.
  • Page 26 OPERATION TRANSPORTING 1. Always make sure that the machine is shut off while being transported. 2. Check that the fuel cap is properly closed and tightened. 3. When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting. 4.

  • Page 27: Maintenance

    MAINTENANCE CAUTION Table 6. Engine Check ITEM HOURS OF OPERATION Inspection and other services should always be carried out on hard and level ground with the engine shutdown. Oil or Fuel Leak Every 8 hours (every day) Tightness of Fastening Every 8 hours (every day) INSPECTION AND MAINTENANCE SERVICE TABLES Threads...
  • Page 28 MAINTENANCE AIR FILTER CAUTION 1. The air fi lter element should be cleaned because a NEVER attempt to check the V-belt CLUTCH PULLEY clogged air cleaner can cause poor engine starting, with the engine running. Severe injury lack of power and shorten engine life substantially. can occur if your hand gets caught between the V-belt and the clutch.
  • Page 29 MAINTENANCE MACHINE MAINTENANCE • completely charged: 1.270 - 1.290 • needs charging: 1.260 or lower. 1. At the end of each day’s operation, wash down dust 7. If the machine will not be in operation for a long period and dirt off the machine. Clean area around drums ad of time, charge the battery suffi...
  • Page 30 MAINTENANCE Table 8. Lubrication Chart MAINTENANCE ITEM FREQUENCY TYPE LOCATION NEEDED Every 300 Hours of Vibrator Oil Replace Oil SAE10W30 (1.5 liters) see Figure 25 Operation SAE#30 or SAE10W30 Initially - After 10 (Spring - Summer) to 20 Hours of Operation SAE#20 or SAE10W30 Engine Oil...
  • Page 31 MAINTENANCE HANDLE BAR RELEASE VIBRATOR OIL PIN GREASE FITTING LEVEL PLUG VIBRATOR OIL Figure 27. Handle Bar Maintenance DRAIN PLUG Figure 25. Vibrator Oil Maintenance CLUTCH BOX GREASE FITTING BEARING COVER Figure 28. Clutch Box Maintenance GREASE FITTING BEARING COVER HYDRAULIC OIL FILTER GREASE FITTING Figure 29.

  • Page 32: Troubleshooting

    TROUBLESHOOTING Troubleshooting - Roller SYMPTOM POSSIBLE PROBLEM SOLUTION Unit does not travel. Parking brake still engaged? Release parking brake lever. Defective centrifugal clutch? Repair or replace clutch. Damaged rubber coupling and fl ange? Replace rubber coupling and fl ange. Defective travel cable and link? Repair or replace travel cable and link.
  • Page 33 TROUBLESHOOTING Troubleshooting (Engine) Symptom Possible Problem Solution No Fuel reaching injection pump? Add fuel. Check entire fuel system. Defective fuel pump? Replace fuel pump. Fuel fi lter clogged? Replace fuel fi lter and clean tank. Faulty fuel supply line? Replace or repair fuel line. Check piston, cylinder and valves.
  • Page 34 TROUBLESHOOTING Troubleshooting (Engine) - continued Symptom Possible Problem Solution Air fi lter blocked? Clean or replace air fi lter. Low engine power output and low speed, Incorrect valve clearances? Adjust valves per engine specifi cation. black exhaust smoke. Malfunction at injector? See engine manual.

  • Page 35: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column.

  • Page 36: Suggested Spare Parts

    SUGGESTED SPARE PARTS MRH800DS2 VIBRATORY ROLLER WITH YANMAR L100V1AJ1R1AAMK DIESEL ENGINE 1 to 3 units Qty. Description 1....954407840 ....FILTER, WATER TANK 2....954001380 ....FILTER, HYDRAULIC OIL 2....070503000 ....V-BELT, ENGINE 1....956100022 ....THROTTLE WIRE 1....954300342 ....CAP, WATER TANK 2....070100381 ....V-BELT, VIBRATOR ASSY. 1....71421053100 ..VALVE ASSY., FUEL INJECTOR 1....71434951400 ..PUMP ASSY., FUEL INJECTOR 3....11421012590 ..ELEMENT, AIR CLEANER 1....11428855041 ..CAP ASSY., FUEL TANK...

  • Page 37: Nameplates And Decals

    NAMEPLATES AND DECALS MRH 00DS CARSON, CALIF. CARSON, CALIF. CAUTION CAUTION CAUTION TO OPERATE WITHOUT TO OPERATE WITHOUT READ VIBRATION KEEP THE VIBRATION KEEP THE OWNER’S MANUAL LEVER AT OFF POSITION. LEVER AT OFF POSITION. NPA-629 WARNING Should the machine be necessary to be parked on an incline, place travel lever in stop position first and block front and rear drums.
  • Page 38 DECAL, PARKING BRAKE ........1....NPA-807 920206160 DECAL, CAUTION - INCLINE PARKING ...1....NPA-616 920206200 DECAL, WATER TANK SPRINKLE PIPE ...1....NPA-620 920203330 DECAL, HEARING PROTECTION ....1....NPA-333 920201910 DECAL, MULTIQUIP - CARSON .......1....NPA-191 920101510 DECAL, MIKASA ..........1....NP-151 920200320 DECAL, WATER TANK ........1....NP-32 920207620 DECAL, MRH-800DS .........1....NPA-762 920206290 DECAL, CAUTION - OWNERS MANUAL ..1....NPA-629...

  • Page 39: Axle Assy

    AXLE ASSY. REAR FRONT SEE ITEM 31, HYDRAULIC SYSTEM ASSY. PAGE 40 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 40 AXLE ASSY. PART NO. PART NAME QTY. REMARKS 515119290 DRUM 515119300 DRUM, B 515346670 GEAR PLATE 515334000 GEAR (39) 509429660 COLLAR 405510 001221035 BOLT 10X35 T 515118960 DRUM BRACKET (R) 515460540 V-RING V-200L 060605020 OIL SEAL VC-55727 047110030 BEARING 6308FY 020130240 NUT M30, P2.0 031130450...

  • Page 41: Base Assy

    BASE ASSY. PAGE 42 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 42 BASE ASSY. PART NO. PART NAME QTY. REMARKS 515119150 BASE (YANMAR-L100) 939010010 SHOCK ABSORBER, STOPPER 45 030210250 WASHER, LOCK M10 020310080 NUT M10 930710031 SHOCK ABSORBER RV1-100 020316130 NUT M16 030216400 WASHER, LOCK M16 001221625 BOLT 16X25 T 001221440 BOLT 14X40 T 030214350 WASHER, LOCK M14 515447010...

  • Page 43: Front Guard Assy

    FRONT GUARD ASSY. PAGE 44 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 44 FRONT GUARD ASSY. PART NO. PART NAME QTY. REMARKS 031110160 FLAT WASHER, M10 030210250 LOCK WASHER, M10 001221035 BOLT 10X35 MM 515336200 FRONT GUARD 515336210 BUMPER 515449720 SPACER, BUMPER 001221040 BOLT 10X40 T 031110160 WASHER, FLAT M10 953405940 PIPE INSERT PZ-7 MRH800DS2 VIBRATORY ROLLER •...
  • Page 45 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

  • Page 46: Side Cover Assy

    SIDE COVER ASSY. PAGE 46 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 47 SIDE COVER ASSY. PART NO. PART NAME QTY. REMARKS 030210250 WASHER, LOCK M10 515336250 SUPPORT, COVER 515449890 ROD HOLDER 515334600 RUBBER HINGE 515010090 RIVET 515010100 RIVET 092004008 SCREW 4X8 515113080 COVER, E/G 515447030 STAY, COVER (R) 012210020 BOLT 10X20 T............5....REPLACES 001221020 031110160 WASHER, FLAT M10 0105050616...

  • Page 48: Water Tank Assy

    WATER TANK ASSY. PAGE 48 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 49 WATER TANK ASSY. PART NO. PART NAME QTY. REMARKS 515119400 WATER TANK 954300342 CAP, WATER TANK /MR 001241030 BOLT 10X30 U 033910010 WASHER 10.5X21X2 SUS 022910180 NYLON NUT M10 (SUS) 954404910 HOSE JOINT 17D 954404840 FILTER, TANK /MR 953404900 PACKING 26X36X3 959404880 NUT 3/4 506403990...

  • Page 50: Hydraulic System Assy

    HYDRAULIC SYSTEM ASSY. PAGE 50 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 51 HYDRAULIC SYSTEM ASSY. PART NO. PART NAME QTY. REMARKS 954001350 OIL FILTER CPO 3-80 ........1....INCLUDES ITEMS W/ 954001390 FILTER HEAD 954001380 OIL ELEMENT 954001530 ELBOW LIN-1/2-PT3/8 954002310 TUBE 9.6-12.7 - 325L 959020014 SPIRAL TUBE 11D-350L 954001511 TUBE 9.6-12.7-360 959020014 SPIRAL TUBE 11D-400L 515010050 OIL PUMP PV10-610 515010110...
  • Page 52 HYDRAULIC SYSTEM ASSY. PAGE 52 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 53 HYDRAULIC SYSTEM ASSY. CONTINUED PART NO. PART NAME QTY. REMARKS 515447160 HOLDER, UPPER 515447170 HOLDER, LOWER 001520820 SOCKET HEAD BOLT 8X20 T 515447140 COVER, PIPE 012221020 BOLT 10X20 T 031110160 WASHER, FLAT M10 954002630 OIL HOSE ML90-700BS 507010110 CLAMP TC-200 014208020 BOLT 8X20 T............4....REPLACES 001220820 030208200...

  • Page 54: Hydraulic Oil Tank Assy

    HYDRAULIC OIL TANK ASSY. PAGE 54 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 55 HYDRAULIC OIL TANK ASSY. PART NO. PART NAME QTY. REMARKS 515118050 OIL TANK , (N) 953405840 DRAIN PLUG M18 953402930 COPPER PACKING 19X30X1 953400270 PLUG 1/4X14 10L 953405260 PACKING 1/4 (CU) 955407500 OIL GAUGE/KLA-60-A-B 030210250 WASHER, LOCK M10 012210035 BOLT 10X35 T...........14....REPLACES 001221035 031110160 WASHER, FLAT M10 IN SYSTEM 0105091025...

  • Page 56: Engine Assy

    ENGINE ASSY. PAGE 56 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 57 ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 914410028 ENGINE ASSY, L100V1AJ1R1AAMK 515447020 COUPLING PIN 952400690 WASHER 9X35X4.5 011208025 BOLT 8X25 T ............1....REPLACES 001220825 030210250 WASHER, LOCK M10 012010030 BOLT 10X30 T ............2....REPLACES 001221030 070503000 V-BELT 3V- 300 515447050 TIGHTENER PULLEY 046006004...

  • Page 58: Electric Device Assy

    ELECTRIC DEVICE ASSY. SWITCH(CA104) STARTER(CB104) PAGE 58 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 59 ELECTRIC DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 955300680 KEY SWITCH ............1....INCLUDES ITEMS W/ 955000010 KEY, STARTER SWITCH ASSY 515460020 WIRE HARNESS (L100V) 955300400 BUZZER (EBL) 515449860 HARNESS (L1200) 515448210 ROD, BATTERY 607010080 COTTER PIN 6 516455640 HOLDER, BATTERY 952404470 WASHER, FLAT M6 ...........2....REPLACES 031106100 0037806000...

  • Page 60: Clutch (Vibration) Assy

    CLUTCH (VIBRATION) ASSY. PAGE 60 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 61 CLUTCH (VIBRATION) ASSY. PART NO. PART NAME QTY. REMARKS 515910010 CLUTCH ASSY (VIB.) ........1....INCLUDES ITEMS W/ 515447070 COUNTER PULLEY 130D-3V1 515212980 COUNTER BRACKET 951403020 KEY 7X7X26 043006206 BEARING 6206V 080100620 STOP RING R-62 952402470 COLLAR 11X36X6 012010030 BOLT 10X30 T............2....REPLACES 001221030 030210250 WASHER, LOCK M10 509434770...

  • Page 62: Vibrator Assy

    VIBRATOR ASSY. PAGE 62 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 63 VIBRATOR ASSY. PART NO. PART NAME QTY. REMARKS 515113090 VIBRATING CASE 515334111 ROTARY SHAFT, DRIVE 515334121 ROTARY SHAFT, DRIVEN 040406308 BEARING 6308C4 501011020 GEAR SPACER 501011001 GEAR 38-2P 501011002 GEAR 38-1P 951400080 KEY 10X8X17 ............2....REPLACES 951400081 952400900 WASHER 13446 001221225 BOLT 12X25 T 030212300 WASHER, LOCK M12...

  • Page 64: Upper Control Arm Assy

    UPPER CONTROL ARM ASSY. PAGE 64 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 65 UPPER CONTROL ARM ASSY. PART NO. PART NAME QTY. REMARKS 959403840 BAR GRIP, I.D. 12MM 953402930 COPPER PACKING 19X30X1 509010130 BUSHING MB1825DU 952405700 WASHER 19X49X0.6 032118300 CONICAL SPRING WASHER M18 020418110 NUT M18, H=11 515447410 LEVER JOINT, TRAVELING 011208030 BOLT 8X30 T.............3....REPLACES 001220830 030208200 WASHER, LOCK M8 02108060...
  • Page 66 UPPER CONTROL ARM ASSY. PAGE 66 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 67 UPPER CONTROL ARM ASSY. CONTINUED PART NO. PART NAME QTY. REMARKS 951401431 KEY 5X5X8 952404790 WASHER 13306 032212250 CONICAL SPRING WASHER M12 0039312000 NUT M12 ............3....REPLACES 020312100 515334820 509010140 BUSHING MB1625DU 515447720 DISC PLATE, DEAD-MAN 030212300 WASHER, LOCK M12 509436980 SPRING, DEAD-MAN 509436990 PROTECTOR, DEAD-MAN...

  • Page 68: Lower Control Arm Assy

    LOWER CONTROL ARM ASSY. PAGE 68 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 69 LOWER CONTROL ARM ASSY. PART NO. PART NAME QTY. REMARKS 031120320 WASHER, FLAT M20 022522017 LOCK NUT U-M20 030208200 WASHER, LOCK M8 501011162 ROD END PR6-209 952404470 WASHER 6.5X15X1.6 030206150 WASHER, LOCK M6 515342360 CABLE ASSY 1700L 515335780 LEVER (PV10), E- START 025406032 SPRING PIN 6X32 030210250...

  • Page 70: Cylinder Block Assy

    YANMAR L100V1 — CYLINDER BLOCK ASSY PAGE 70 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 71 YANMAR L100V1 — CYLINDER BLOCK ASSY PART NO. PART NAME QTY. REMARKS 11431001020 BLOCK ASSY. CYLINDER 11429901830 COVER, PUMP 11469901380 O-RING 11425001841 GASKET 11429901600 PIN 8X12 26226060182 STUD M 6X18 PLATED 26226060222 STUD M 6X22 PLATED 26366060002 NUT M6 11429935150 PIPE, L.O.

  • Page 72: Cylinder Head And Cover Assy

    YANMAR L100V1— CYLINDER HEAD AND COVER ASSY PAGE 72 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 73 YANMAR L100V1— CYLINDER HEAD AND COVER ASSY PART NO. PART NAME QTY. REMARKS 11431001200 BOLT, CYLINDER HEAD A 11431001210 BOLT, CYLINDER HEAD B 11431011020 HEAD ASSY CYLINDER 11431011100 VALVE, INTAKE 11431011110 VALVE, EXHAUST 11431011120 SPRING, VALVE 11431011180 RETAINER, SPRING 11431011930 COTTER ASSY 11421011900 RETAINER, NOZZLE...
  • Page 74 YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY PAGE 74 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 75 YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY PART NO. PART NAME QTY. REMARKS 11431012510 AIR CLEANER ASSY.........1....INCLUDES ITEMS W/ 11431012020 BODY, AIR CLEANER 11421012520 COVER, AIR CLEANER 11421012560 NUT, WING 11421012580 STUD BOLT 11421012590 ELEMENT ASSY 11421012600 KNOCKING KNOB 11429912300 NUT, U 26106060402...

  • Page 76: Crankshaft, Piston, Camshaft Assy

    YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY PAGE 76 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 77 YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY PART NO. PART NAME QTY. REMARKS 71431014580 CAMSHAFT ASSY., D 11431014200 TAPPET 11421014300 TAPPET ASSY, ROLLER 11431014400 ROD ASSY, PUSH 71431021740 CRANKSHAFT ASSY. 11469921220 11465021551 WASHER, FLYWHEEL 22512050140 KEY, 5 X 14 71431022720 PISTON, W/ RINGS (STD) ........1....INCLUDES ITEMS W/ # 71431022620 PISTON, W/ RINGS (OS = 0.25) .......1....INCLUDES ITEMS W/ %...

  • Page 78: Lub. Oil Pump And Governor Assy

    YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY. PAGE 78 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 79 YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY. PART NO. PART NAME QTY. REMARKS 11465032010 PUMP ASSY. LUB. OIL 11429932070 COVER, LUB. OIL PUMP 10333832570 O-RING 22312030160 PARALLEL PIN 3 X 16 26106060122 BOLT, M 6 X12, PLATED 11429935110 FILTER, LUB.

  • Page 80: Cooling And Starting Device Assy

    YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY. PAGE 80 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 81 YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 11429945220 GROMMET, TANK 11431045260 COVER B, SIDE 11431045270 COVER A, SIDE 11431045300 COVER, TOP (BLACK) 11431045310 DAMPER 11439945320 RUBBER, SEAL 11435045340 COLLAR, CYL. COVER 11431045350 SPACER, TOP COVER 26106060082 BOLT M 6 X8 PLATED 26106060202...

  • Page 82: Fuel Injection Pump And Valve Assy

    YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY. PAGE 82 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 83 YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY. PART NO. PART NAME QTY. REMARKS 71434951400 PUMP ASSY., FUEL INJECTION 71421053100 FUEL INJECTOR ..........1....INCLUDES ITEMS W/ % 11421053000 NOZZLE, ASSY. 11487553100 HOLDER ASSY., NOZZLE .........1....INCLUDES ITEMS W/ # 11421053080 NUT, NOZZLE 11421053330 11421053120 SPRING, NOZZLE...

  • Page 84: Fuel Tank Assy

    YANMAR L100V1 — FUEL TANK ASSY. PAGE 84 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 85 YANMAR L100V1 — FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 71431055700 TANK ASSY., FUEL (BLACK) ......1....INCLUDES ITEMS W/ 23414080000 GASKET, ROUND 10530055080 PLUG, DRAIN 11428855041 CAP ASSY., FUEL TANK ........1....INCLUDES ITEMS W/# 11428855081 VALVE 11429955100 FILTER, FUEL 11425055201 DAMPER, FUEL TANK 11425055121 FILTER, FUEL OIL ..........1....INCLUDES ITEMS W/ +...

  • Page 86: Starting Motor And Dynamo Assy

    YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY. PAGE 86 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 87 YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY. PART NO. PART NAME QTY. REMARKS 11436277011 STARTER, (HITACHI 12V) .........1....INCLUDES ITEMS W/ 11438177110 ARMATURE X2114811000 WASHER KIT, THRUST X2114715500 STOPPER SET, PINION 11438177130 COIL ASSY., FIELD 11438177140 COVER, REAR 11437177160 HOLDER ASSY., BRUSH ........1....INCLUDES ITEMS W/ + 11437179040 BRUSH (-) 11437179050...

  • Page 88: Tool, Label And Gasket Set

    YANMAR L100V1 — TOOL, LABEL AND GASKET SET PAGE 88 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)
  • Page 89 YANMAR L100V1 — TOOL, LABEL AND GASKET SET PART NO. PART NAME QTY. REMARKS 11429907100 LABEL, AIR-COOLED 11429907110 LABEL, YANMAR 11421007120 LABEL, CAUTION 11421007130 LABEL, HOW TO START-E 11429907160 LABEL, DIESEL 11421007200 LABEL, DECOMPRESSION 11429992590 TOOL ASSY ............1....INCLUDES ITEMS W/ # 11429992600 TOOL BAG 11429992710...
  • Page 90 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

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