Maga DP25 PREMIUM Manual
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Maga DP25 PREMIUM Manual

Maga pellet and wood boiler
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MANUAL FOR INSTALATION AND OPERATION OF
MAGA PELLET AND WOOD BOILER
DP25 PREMIUM
Fig.1 MAGA DP25 PREMIUM
Dear customer, thank you for the purchasing of our product. Please, follow the
manual in order to be 100% satisfied with its operation and maintenance.
Team MAGA
1

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  • Page 1 MANUAL FOR INSTALATION AND OPERATION OF MAGA PELLET AND WOOD BOILER DP25 PREMIUM Fig.1 MAGA DP25 PREMIUM Dear customer, thank you for the purchasing of our product. Please, follow the manual in order to be 100% satisfied with its operation and maintenance.

  • Page 2: Table Of Contents

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk CONTENT 1 BOILER USE AND ADVANTAGES ..........................3 2 ACCESSO RIES ................................4 3 BOILER CONSTRUCTION ............................5 3.1 BOILER BODY ..............................5 3.2 PELLET SILO .................................

  • Page 3: Boiler Use And Advantages

    +421 917 465 298, servis@magasro.sk,www.magasro.sk 1 BOILER USE AND ADVANTAGES Hot water boiler MAGA DP25 Premium is designed for heating of dwellings, houses, cottages and other objects demands on the heat source (heating + hot water system) shall not exceed 20 kW. The recommended fuel is wood pellets of a diameter of 6-8 mm, which are transported by the feeder from the autonomous container into the combustion chamber.

  • Page 4: Accessories

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 2 ACCESSORIES Maga pellet boiler set consists of following fundamental parts: A. Basic parts 1. Boiler body (incl. ash tray, cleaning instruments – rounded stick and sharp- scratch stick) 2.

  • Page 5: Boiler Construction

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 3 BOILER CONSTRUCTION 3.1 BOILER BODY Under-pressure parts of boiler correspond to requirements of Standard EN 303-5: 2012 -Boilers for central heating - Part 5: boilers for central heating, solid fuel, with manual or automatic delivery of output up to 300 kW.
  • Page 6 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Tab.1 Technic parameters of boiler DP25 DP 25 Dimensions: A 1055 1515 1220 1145 Power (nominal) pellet 17 or 27 Max. Power pellet...

  • Page 7: Pellet Silo

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 3.2 PELLET SILO Pellet silo is another standard part of the boiler pellet silo set, standardly of volume of 600 liters. There are also additional volumes as 330 or 900 liters avialable.
  • Page 8 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Fig. 3 Assembly of pellet feeder. 1 oven tray, 2.nut, 3.screw, 4 spring, 5 bolt, 6.screw , 7.rod, 8 screw, 9. Gearbox with engine motor For proper operation of the feeder must be inserted through the opening to the bottom (9), and need to be fixed by holder (4).

  • Page 9: Pellet Burner

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Fig. 5 Pellet tank dimensions 600l PELLET BURNER Fundamental part of the boiler is the pellet burner series PB 25/35 Premium. Pellet burner need to be pushed into the boiler door and fitted by enclosed screws.

  • Page 10: Operation, Regulation And Safety Elements

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 4 OPERATION, REGULATION AND SAFETY ELEMENTS The combined boiler DP25 is equipped with a pellet burner control unit in a pellet burner to ensure smooth operation of the system.
  • Page 11 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Fig. 8 STB thermostatic protection Thermal protection of the burner A temperature sensor connected to the burner control unit is located in the burner body.
  • Page 12 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk STB fuse protects a controller against high voltage and short curcuit. It consists of a tubular glass fuse STB 3.15 A, which after melting stops the feeder – fuel supply is...

  • Page 13: Instalation

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 5 INSTALATION Instalation is provided only by the licenced companies. Instalation by other than licenced people might result into warranty refusal from the manufacturer.

  • Page 14: Boiler Placement

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk STN 33 2000-4-41 Protection against electric shock. STN 33 2000-5-51 Electrical regulations. El. equipment. Part 5: Construction of power. devices. STN 33 2030 Electrotechnical regulations. Protection against dangerous effects of static electricity.
  • Page 15 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk combustible E, F - easily Asphalt board, fibreboards, cellulose materials, polyurethane, combustible polystyrene, polyethylene, PVC, ..A boiler placement: • basic environment AA5 / AB5 according to STN 33 2000-3 •...
  • Page 16 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Fig.10 Boiler placement in the boiler room space...
  • Page 17 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk The boiler is placed: • Basic environment AA5 / AB5 according to STN 33 2000-3 • Before the boiler, the min. 1000 mm •...

  • Page 18: Startup Instructions For Contractual Service Organization

    Starting the boiler into operation can be performed only by the manufacturer authorized contractual service organization with authorization from the boiler manufacturer MAGA, s.r.o. As long as the boiler is put into operation by non-authorized person the damages caused by improper installation will not be...

  • Page 19: First Boiler Operation And Operator Training

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Finishing of instalation and the first operation must be recorded in the "Letter of Warranty". 6.2 FIRST BOILER OPERATION AND OPERATOR TRAINING 1.

  • Page 20: Boiler Operation

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 6.3 BOILER OPERATION Boiler start (operating the boiler) 1) Connect the boiler controller to the power grid (plugging in) 2) Check the amount of water in the heating system.
  • Page 21 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk If it is necessary to add water to the heating system, it is only added to the cooled boiler to avoid damaging the steel heat exchanger.

  • Page 22: Boiler Cleaning

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 7 BOILER CLEANING Boiler cleaning should be done during the season on regulary basis and after each season. 7.1 BOILER BODY CLEANING The combustion efficiency of the pellet boiler DP25 series is extremely high around 99%.
  • Page 23 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Always switch off the boiler before cleaning. Press the el. controler to select the power off. The extinction process takes about 20 minutes. Subsequently, it is possible to start the cleaning.

  • Page 24: Pellet Burner Cleaning

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 7.2 PELLET BURNER CLEANING The necessity of cleaning the burner depends on the type of burned pellets. When burning DIN + quality pellets, less ash is produced. When burning pellets containing bark, it is necessary to clean the burner more often.
  • Page 25 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 7.2.4. Cleaning the feeder pipe If a lance with a fuel bag or other object blocking the feeder action is received in the feeder pipe then the feeder motor is overheated and the fuse is switched off by means of a temperature sensor located in the motor.
  • Page 26 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Overview of Service processes: - Checking the automatic settings - Inspection of security devices (STB, boiler and burner temperature sensors) - Checking and cleaning the flame sensor...

  • Page 27: Safety Regulations

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 8 SAFETY REGULATIONS Safety instructions for the installation and use of a burner • The burner can only be operated by adults after familiarization with the operating instructions.

  • Page 28: Instructions For Disposal Of The Product After Its Service Life

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 9 INSTRUCTIONS FOR DISPOSAL OF THE PRODUCT AFTER ITS SERVICE LIFE Please, kindly take into account that the product is made of conventional...
  • Page 29 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 10 IMPORTANT NOTICES This appliance is not intended for use by persons (including children) whose physical, sensory or mental incompetence or lack of experience and knowledge prevents safe use of the appliance.

  • Page 30: Remaining Risks And Their Prevention

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 11 REMAINING RISKS AND THEIR PREVENTION The risks arising from the operation of the boiler under the conditions of intended use and logically foreseeable misuse have been minimized by available technical means.
  • Page 31 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Thermal risks ➢ The boiler must not be subjected to higher working pressure as prescribed ➢ the boiler is forbidden to overheat ➢...

  • Page 32: Reasons And Solutions Of Boiler Burner Mal- Functioning

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 12 REASONS AND SOLUTIONS OF BOILER BURNER MAL- FUNCTIONING One of the causes of non-igniting of the burner may be the mineral-residuals in the burner chamber.
  • Page 33 MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk Feeder is clogged The inner burner feeder is designed to regular fuel mix and add. The cause of the internal feeder should be: •...

  • Page 34: Warranty And Guarantee

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk 13 WARRANTY AND GUARANTEE Warranty and after-warranty reparations are made by Manufacturer: MAGA s.r.o. S. Kollára 86 979 01 Čerenčany Slovak Republic...

  • Page 35: Letter Of Guarantee

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk LETTER OF GUARANTEE This letter of guarantee substitutes certificate of quality and integrity of the product. Producer confirms that the boiler meets requirements of demanded quality, is complete in an extent specified by documentation and is in accordance with EN 303-5: 2012.

  • Page 36: Warranty And Guarantee Conditions

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk WARRANTY AND GUARANTEE CONDITIONS 1) The claim for completeness of delivery is applied in accordance with the Commercial and Civil Code at the suppliers country.
  • Page 37 In case of interference with the boiler electrical parts other than a service technician, or by professionally trained workers, the warranty expires. All the products manufactured by MAGA, s.r.o. are certified according to valid standards and regulations. Technic and design modifications of the products are...

  • Page 38: Record Of Guarantee Repairs

    MAGA s.r.o., S. Kollára 86, Čerenčany 979 01, Slovak Republic. Made in Slovakia +421 917 465 298, servis@magasro.sk,www.magasro.sk RECORD OF GUARANTEE REPAIRS Record of performed repairs within and after guarantee period Date of the Performed activity Organization Signature of the...

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