HYDRA-PULL HP 700 Operation And Parts Manual

Manure spreader

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Operation and Parts Manual
November 16, 2017
HP 700
Pik Rite, Inc.
Phone: 800-326-9763
60 Pik Rite Lane
Fax: 570-523-8175
Manure Spreader
Lewisburg, PA 17837
www.pikrite.com

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  • Page 1 Operation and Parts Manual November 16, 2017 HP 700 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...
  • Page 2 (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE)
  • Page 3 Some illustrations may not represent the spreader model you have; however, the principles of operation and maintenance are the same. If you have questions specific to your spreader please contact your dealer. (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE)
  • Page 4: Table Of Contents

    Web Chain Drive ............................49 74215-2-05 Web Chain Gearbox ..........................50 74215-3-01 Hydraulics, Web Drive ..........................51 74215-3-02 Hydraulics, Endgate ..........................52 HP 700 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837...
  • Page 5 74215-6-03 SMV Emblem & Bracket ........................... 61 74215-6-04 Decals, Front............................. 62 74215-6-05 Decals, Sides & Rear ..........................63 WARRANTY ..................66 HP 700 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...
  • Page 6: Operation Manual

    OPERATION MANUAL HP 700 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...
  • Page 7 Operation Manual...
  • Page 8: Safety

    SAFETY SAFETY RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual be alert to the potential of personal injury. Follow recommended precautions and safe operating practices UNDERSTAND SIGNAL WORDS A signal word –...
  • Page 9 SAFETY KEEP SHIELDS IN PLACE Do not operate spreader without safety shields in place. Rotating parts can crush or dismember causing death or personal injury. Disconnect PTO driveline and hydraulic lines from tractor before removing shields for adjustment or service. PROTECT BYSTANDERS Never operate the spreader near people.
  • Page 10 SAFETY KEEP RIDERS OFF MACHINE KEEP RIDERS OFF MACHINE KEEP RIDERS OFF MACHINE Rider Riders are subject to injury such as being struck by foreign objects and s are subject to injury such as being struck by foreign objects and being thrown off the machine.
  • Page 11 SAFETY OPERATE SPREADER SAFELY Rotating parts can entangle or strike people, resulting in death or personal injury. Never enter a spreader while in operation. Operate the spreader from the tractor seat only. Do not exceed load capacity of the spreader. (See Transport section) Reduce speed when turning or traveling on rough terrain.
  • Page 12 SAFETY AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
  • Page 13: Preparing The Tractor

    APPROVED TRACTORS, MODEL HP 700 Row Crop Tractors with 200 HP PTO rating or larger are approved for operation with the HP 700 Spreader. Utility Tractors are NOT APPROVED because of drawbar weight limitations and the inability to ballast the tractor enough to meet requirements for towing.
  • Page 14 PREPARING THE TRACTOR BALLASTING THE TRACTOR CAUTION: Do not tow loads that weigh more than twice the tractor weight. (See Recommended Maximum Towing Speed in Transport section.) To ensure proper stability, adjust ballast and wheel spacing according to tractor operator’s manual. POSITIONING DRAWBAR IMPORTANT: Tractor PTO and machine driveline can be damaged.
  • Page 15 PREPARING THE TRACTOR USING SELECTIVE CONTROL LEVERS TO CONTROL CHAIN SPEED Apron Chain speed can be controlled by using the tractor’s selective speed control lever to adjust spread rate up or down. Adjust selective control valve lever to provide the slowest operating speed. (See your tractor Operator’s Manual) Maximum hydraulic oil flow through the spreader apron chain motor is 15 gpm.
  • Page 16: Preparing The Spreader

    PREPARING THE SPREADER PREPARING THE SPREADER LUBRICATING THE MACHINE Be sure the machine has been adequately lubricated. (See Lubrication and Maintenance page.) BRAKE ADJUSTMENT (HYDRAULIC) Valve is set from factory at 1000 psi Operation Manual...
  • Page 17 PREPARING THE SPREADER TIGHTENING WHEEL HARDWARE IMPORTANT: Operating the spreader with loose wheel hardware will damage the hub or wheel. Tighten hardware after initial transport, after one hour of operation and every fifty hours thereafter. Tighten to 475 lb-ft of torque in the sequence shown. Tire Size Wheel Size Tire Pressure...
  • Page 18: Controls

    CONTROLS CONTROLS OPERATING THE BEATER To start beater, engage PTO lever slowly, at low engine rpm. To stop beater, disengage PTO. (See your tractor’s Operator’s Manual) For best spreading results, operate the tractor engine at “PTO RATED” speed. WARNING: Do not operate the apron chain without running the beaters as this may damage the spreader.
  • Page 19: Attaching The Spreader

    ATTACHING THE SPREADER ATTACHING THE SPREADER ATTACHING SPREADER CAUTION: Help prevent personal injury caused by unexpected movement of the machine. Engage parking brake and/or place transmission in “PARK”, shut off engine, and remove key before working around hitch. 1. Attach with a 1-1/2 or 2 in. pin and secure. (Top clevis required) IMPORTANT: Shorten safety chain to allow only enough slack required for turning.
  • Page 20: Detaching The Spreader

    DETACHING THE SPREADER DETACHING THE SPREADER DETACHING SPREADER 1. Secure jackstand in lift position 2. Detach safety chain 3. Remove hitch pin 4. Disconnect hoses. Store on spreader DETACHING DRIVELINE 1. Support driveline (A) and pull rearward on collar (C) to release driveline from tractor PTO (B). 2.
  • Page 21: Transport

    Check local governmental regulations. Keep safety items in good condition. Replace missing or damaged items. Contact your Hydra-Pull Dealer for available lighting kit Operation Manual...
  • Page 22 TRANSPORT TOWING LOADS CAUTION: Braking to stop towed loads from transport speeds can cause the towed load to swerve and upset. Reduce speed if towed load is not equipped with brakes and weighs more than the tractor. Follow recommended speed-weight ratio guidelines: Maximum speed is 20 mph (32 km/h) when towing loads equal to or less than the weight of the tractor.
  • Page 23 TRANSPORT RECOMMENDED MAXIMUM TOWING SPEED RECOMMENDED MAXIMUM TOWING SPEED RECOMMENDED MAXIMUM TOWING SPEED Tractor Weight (0-2997 lb) 2997 lb) 2997 lb) Do Not Tow Do Not Tow Do Not Tow Do Not Tow Do Not Tow Do Not Tow Do Not Tow Do Not Tow Do Not Tow Do Not Tow...
  • Page 24: Operating The Spreader

    OPERATING THE SPREADER OPERATING THE SPREADER PREOPERATING CHECKS 1. Be sure spreader does not contain any foreign objects 2. Check for correct hydraulic hookup. Raise endgate fully. Engage beaters, engage apron chain 3. Disengage apron chain, disengage beaters 4. Close endgate LOADING THE SPREADER CAUTION: Do not place rocks, timbers, or other solid objects in the spreader.
  • Page 25 OPERATING THE SPREADER RAISE ENDGATE IMPORTANT: Contact of apron chain with endgate will cause damage. To avoid contact with apron chain, endgate must be raised fully. The endgate closes off the back end of the spreader to contain manure with high liquid content. The endgate also prevents solid material from being piled tight against the beater.
  • Page 26 OPERATING THE SPREADER CLEAN WALKING BEAM When tire valve stems are mounted towards the inside, clean top of walking beams to prevent valve stem damage. WARMING HYDRAULIC OIL TEMPERATURES BELOW 0° ° ° ° F (–18° ° ° ° C) It is necessary to warm the hydraulic oil for proper spreader operation.
  • Page 27: Lubrication & Maintenance

    LUBRICATION & MAINTENANCE LUBRICATION & MAINTENANCE LUBRICATING AND MAINTAINING SPREADER SAFELY CAUTION: Help prevent personal injury caused by unexpected movement of the machine. If spreader is connected to tractor, disengage PTO, engage parking brake and/or place transmission in “PARK”, shut off engine, and remove key. If spreader is detached, block wheels and use safety stands. Replace all shields after lubricating or servicing.
  • Page 28 LUBRICATION & MAINTENANCE Operation Manual...
  • Page 29 LUBRICATION & MAINTENANCE SERVICE INTERVALS EVERY 250 HOURS Lubricate driveline every 8 hrs • Lubricate top beater bearings every 40 hrs • Lubricate endgate pivots • Check gear case oil level every 8 hrs • Check tires every 8 hrs SERVICE AS REQUIRED •...
  • Page 30 LUBRICATION & MAINTENANCE CHECK GEAR CASE OIL LEVEL With spreader on level ground, check oil level at the sight glass on the center gearcase.”A” Add recommended oil as needed. (See Selecting Gear Case Oil) To add oil, remove fill cap at the top of the gearcase “B” GREASE TOP BEATER BEARINGS Grease the two bearings at the top of the vertical beaters every 8 hours of operation.
  • Page 31 LUBRICATION & MAINTENANCE LUBRICATE WALKING BEAM PIVOTS 1. Place a jack under the spreader main frame. 2. Raise spreader enough to relieve weight from walking beam. 3. Lubricate grease bank (A) with Moly High Temperature/Extreme Pressure Grease. TIGHTENING WHEEL HARDWARE Operating the spreader with loose wheel hardware will damage the hub or wheel.
  • Page 32 LUBRICATION & MAINTENANCE LUBRICATE THE SIX PILLOW BLOCKS UNDER THE SPREADER THAT CARRY THE MAIN POWER SHAFT, USING CENTRAL GREASE LOCATION 1. Lubricate grease fitting with Moly High Temperature/Extreme Pressure Grease. LUBRICATE WALKING BEAMS USING GREASE BANKS ATTATCHED TO THE REAR OF THE FENDERS, TWO ON EACH SIDE MAINTAINING SLIP CLUTCH, WALTERSCHEID The clutch is preset and is not field adjustable.
  • Page 33: Specifications

    SPECIFICATIONS SPECIFICATIONS Tractor Size (Minimum recommended) 200 hp PTO Weight Spreader, Complete with Implement tires and all Attachments 17040 lb Load Capacity 48400 lb Volume Capacity Struck Level 712 cu. ft. Heaped Load 1096 cu. ft. Beater Speed 420 rpm Unloading Speed 0-16 ft/min Infinitely Variable...
  • Page 34 Operation Manual...
  • Page 36: Parts Manual

    PARTS MANUAL HP 700 Pik Rite, Inc. Phone: 800-326-9763 Manure Spreader 60 Pik Rite Lane Fax: 570-523-8175 Lewisburg, PA 17837 www.pikrite.com...
  • Page 37 DIRECTION ARROW ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. “RIGHT-HAND” AND “LEFT-HAND” SIDES ARE DETERMINED BY FACING THE DIRECTION OF MACHINE FORWARD TRAVEL. BOX ENCLOSED ILLUSTRATIONS A REFERENCE NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCOMPASSING ALL PARTS SOLD AS A SERVICE ASSEMBLY.
  • Page 38: 74215-1-01 Main Frame & Hitch Panels

    74215-1-01 Main Frame & Hitch Panels Parts Manual...
  • Page 39: 74215-1-02 -Stone Guard

    74215-1-02 -Stone Guard 74215-1-03 Front Shields Parts Manual...
  • Page 40: 74215-1-05 Endgate

    74215-1-05 Endgate Parts Manual...
  • Page 41: 74215-1-07 Axle & Walking Beam

    74215-1-07 Axle & Walking Beam Parts Manual...
  • Page 42 74215-1-07A Opt. – Weight Scale Assy, 5 pt, GT400 Parts Manual...
  • Page 43: 74215-1-07B Opt. - Weight Scale Assy, 5 Pt, Nt460

    74215-1-07B Opt. – Weight Scale Assy, 5 pt, NT460 Parts Manual...
  • Page 44 74215-1-08 Wheels & Tires 74215-1-09 Opt. – Metering Shield Parts Manual...
  • Page 45: 74215-2-01 Driveline, 1000 Rpm

    NOTNNN 74215-2-01 Driveline, 1000 rpm NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY Parts Manual...
  • Page 46 74215-2-02 Main Drive Shaft Parts Manual...
  • Page 47 74215-2-03 Vertical Beaters, Quick Disconnect Parts Manual...
  • Page 48: 74215-2-03A Vertical Beater Gearbox

    74215-2-03A Vertical Beater Gearbox NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY Parts Manual...
  • Page 49: 74215-2-04 Web Chain Drive

    74215-2-04 Web Chain Drive Parts Manual...
  • Page 50: 74215-2-05 Web Chain Gearbox

    74215-2-05 Web Chain Gearbox NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY Parts Manual...
  • Page 51: 74215-3-01 Hydraulics, Web Drive

    74215-3-01 Hydraulics, Web Drive Parts Manual...
  • Page 52: 74215-3-02 Hydraulics, Endgate

    74215-3-02 Hydraulics, Endgate Parts Manual...
  • Page 53: 74215-3-03 Endgate Cylinders

    74215-3-03 Endgate Cylinders Parts Manual...
  • Page 54: 74215-4-01 Air Brakes

    74215-4-01 Air Brakes NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY Parts Manual...
  • Page 55 Parts Manual...
  • Page 56: 74215-4-02 Hydraulic Brake Assembly

    74215-4-02 Hydraulic Brake Assembly Parts Manual...
  • Page 57: 74215-4-03 Opt. - Tractor Brake Control

    74215-4-03 Opt. – Tractor Brake Control Parts Manual...
  • Page 58: 74215-5-01 Electrical & Lighting

    74215-5-01 Electrical & Lighting Parts Manual...
  • Page 59: 74215-6-01 Safety Tow Chain

    74215-6-01 Safety Tow Chain Parts Manual...
  • Page 60: 74215-6-02 Jack Stand

    74215-6-02 Jack Stand Parts Manual...
  • Page 61: 74215-6-03 Smv Emblem & Bracket

    74215-6-03 SMV Emblem & Bracket Parts Manual...
  • Page 62: 74215-6-04 Decals, Front

    74215-6-04 Decals, Front Parts Manual...
  • Page 63: 74215-6-05 Decals, Sides & Rear

    74215-6-05 Decals, Sides & Rear Parts Manual...
  • Page 66: Warranty

    WARRANTY Pik Rite, Inc. provides a limited warranty assuring any new Hydra-Pull Spreader to be free from defects in material and workmanship for a period of two (2) years from the original date of purchase. Pik Rite will repair or replace, at its option and...
  • Page 67 Customer’s Responsibility: It is the customer and/or operator’s responsibility to read the Operator’s Manual, to operate, lubricate, maintain and store the equipment in accordance with all instructions and safety procedures. Failure of the operator to read the operators manual is a misuse of this equipment. It is the customer and/or operators responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard.
  • Page 68 HP 700 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...

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