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HYDRA-PULL HP 500 Operation And Parts Manual

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Operation and Parts Manual
Model Year 2017
August 2017
HP 500
Pik Rite, Inc.
Phone: 800-326-9763
60 Pik Rite Lane
Fax: 570-523-8175
Manure Spreader
Lewisburg, PA 17837
www.pikrite.com

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  • Page 1 Operation and Parts Manual Model Year 2017 August 2017 HP 500 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...
  • Page 2 (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE)
  • Page 3 Some illustrations may not represent the spreader model you have; however, the principles of operation and maintenance are the same. If you have questions specific to your spreader please contact your dealer. (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE)

  • Page 4: Table Of Contents

    74316-2-03B Compost Beaters: Hydraulic Hood & Turnbuckle ................. 50 74316-2-03B Compost Beaters: Hydraulic Hood & Turnbuckle ................. 51 74316-2-03C Compost Beaters: Hydraulic Hood ......................52 HP 500 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...
  • Page 5 Decals On Sides Of Spreader ........................70 74316-5-01 Electrical & Lighting ..........................71 74316-5-02 Optional Side Extension ........................... 72 WARRANTY ..................75 HP 500 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837...
  • Page 6 HP 500 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...

  • Page 7: Operator's Manual

    OPERATOR’S MANUAL HP 500 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...

  • Page 8: Safety

    SAFETY SAFETY RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual be alert to the potential of personal injury. Follow recommended precautions and safe operating practices UNDERSTAND SIGNAL WORDS A signal word –...
  • Page 9 SAFETY KEEP SHIELDS IN PLACE Do not operate spreader without safety shields in place. Rotating parts can crush or dismember causing death or personal injury. Disconnect PTO driveline and hydraulic lines from tractor before removing shields for adjustment or service. PROTECT BYSTANDERS Never operate the spreader near people.
  • Page 10 SAFETY KEEP RIDERS OFF MACHINE Riders are subject to injury such as being struck by foreign objects and being thrown off the machine. Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner PARK SPREADER SAFELY Park spreader on a level surface and block wheels.
  • Page 11 SAFETY OPERATE SPREADER SAFELY Rotating parts can entangle or strike people, resulting in death or personal injury. Never enter a spreader while in operation. Operate the spreader from the tractor seat only. Do not exceed load capacity of the spreader. (See Transport section) Reduce speed when turning or traveling on rough terrain.
  • Page 12 SAFETY AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

  • Page 13: Preparing The Tractor

    APPROVED TRACTORS, MODEL HP 500 Row Crop Tractors with 160 HP PTO rating or larger are approved for operation with the HP 500 Spreader. Utility Tractors are NOT APPROVED because of drawbar weight limitations and the inability to ballast the tractor enough to meet requirements for towing.
  • Page 14 PREPARING THE TRACTOR BALLASTING THE TRACTOR CAUTION: Do not tow loads that weigh more than twice the tractor weight. (See Recommended Maximum Towing Speed in Transport section.) To ensure proper stability, adjust ballast and wheel spacing according to tractor operator’s manual. POSITIONING DRAWBAR IMPORTANT: Tractor PTO and machine driveline can be damaged.
  • Page 15 PREPARING THE TRACTOR USING SELECTIVE CONTROL LEVERS TO CONTROL CHAIN SPEED Apron Chain speed can be controlled by using the tractor’s selective speed control lever to adjust spread rate up or down. Adjust selective control valve lever to provide the slowest operating speed. (See your tractor Operator’s Manual) Maximum hydraulic oil flow through the spreader apron chain motor is 15 gpm.

  • Page 16: Preparing The Spreader

    PREPARING THE SPREADER PREPARING THE SPREADER LUBRICATING THE MACHINE Be sure the machine has been adequately lubricated. (See Lubrication and Maintenance page.) BRAKE ADJUSTMENT (HYDRAULIC) Contact your Hydra-Pull Dealer for available brake kit Operation Manual...
  • Page 17 PREPARING THE SPREADER TIGHTENING WHEEL HARDWARE IMPORTANT: Operating the spreader with loose wheel hardware will damage the hub or wheel. Tighten hardware after initial transport, after one hour of operation and every fifty hours thereafter. Tighten to 170 lb-ft of torque in the sequence shown. Tire Size Wheel Size Tire Pressure...

  • Page 18: Controls

    CONTROLS CONTROLS OPERATING THE BEATER To start beater, engage PTO lever slowly, at low engine rpm. To stop beater, disengage PTO. (See your tractor’s Operator’s Manual) For best spreading results, operate the tractor engine at “PTO RATED” speed. WARNING: Do not operate the apron chain without running the beaters as this may damage the spreader.

  • Page 19: Attaching The Spreader

    ATTACHING THE SPREADER ATTACHING THE SPREADER ATTACHING SPREADER CAUTION: Help prevent personal injury caused by unexpected movement of the machine. Engage parking brake and/or place transmission in “PARK”, shut off engine, and remove key before working around hitch. 1. Attach with a 1-1/2 in. pin and secure. (Top clevis required) IMPORTANT: Shorten safety chain to allow only enough slack required for turning.

  • Page 20: Detaching The Spreader

    DETACHING THE SPREADER DETACHING THE SPREADER DETACHING SPREADER 1. Secure jackstand in lift position 2. Detach safety chain 3. Remove hitch pin 4. Disconnect hoses. Store on spreader DETACHING DRIVELINE 1. Support driveline (A) and pull rearward on collar (C) to release driveline from tractor PTO (B). 2.

  • Page 21: Transport

    Check local governmental regulations. Keep safety items in good condition. Replace missing or damaged items. Contact your Hydra-Pull Dealer for available lighting kit Operation Manual...
  • Page 22 TRANSPORT TOWING LOADS CAUTION: Braking to stop towed loads from transport speeds can cause the towed load to swerve and upset. Reduce speed if towed load is not equipped with brakes and weighs more than the tractor. Follow recommended speed-weight ratio guidelines: ...
  • Page 23 TRANSPORT RECOMMENDED MAXIMUM TOWING SPEED Tractor Weight (0-2997 lb) Do Not Tow Do Not Tow Do Not Tow Do Not Tow (2998-5950 lb) Do Not Tow Do Not Tow Do Not Tow Do Not Tow (5951-11021 lb) Do Not Tow Do Not Tow Do Not Tow Do Not Tow...

  • Page 24: Operating The Spreader

    OPERATING THE SPREADER OPERATING THE SPREADER PREOPERATING CHECKS 1. Be sure spreader does not contain any foreign objects 2. Check for correct hydraulic hookup. Raise endgate fully. Engage beaters, engage apron chain 3. Disengage apron chain, disengage beaters 4. Close endgate LOADING THE SPREADER CAUTION: Do not place rocks, timbers, or other solid objects in the spreader.
  • Page 25 OPERATING THE SPREADER RAISE ENDGATE IMPORTANT: Contact of apron chain with endgate will cause damage. To avoid contact with apron chain, endgate must be raised fully. The endgate closes off the back end of the spreader to contain manure with high liquid content. The endgate also prevents solid material from being piled tight against the beater.
  • Page 26 OPERATING THE SPREADER CLEAN WALKING BEAM When tire valve stems are mounted towards the inside, clean top of walking beams to prevent valve stem damage. WARMING HYDRAULIC OIL TEMPERATURES BELOW 0F (–18C) It is necessary to warm the hydraulic oil for proper spreader operation.

  • Page 27: Lubrication & Maintenance

    LUBRICATION & MAINTENANCE LUBRICATION & MAINTENANCE LUBRICATING AND MAINTAINING SPREADER SAFELY CAUTION: Help prevent personal injury caused by unexpected movement of the machine. If spreader is connected to tractor, disengage PTO, engage parking brake and/or place transmission in “PARK”, shut off engine, and remove key. If spreader is detached, block wheels and use safety stands. Replace all shields after lubricating or servicing.
  • Page 28 LUBRICATION & MAINTENANCE SERVICE INTERVALS EVERY 250 HOURS Lubricate driveline every 8 hrs  Lubricate top beater bearings every 40 hrs  Lubricate endgate pivots  Check gear case oil level every 8 hrs  Check tires every 8 hrs SERVICE AS REQUIRED ...
  • Page 29 LUBRICATION & MAINTENANCE CHECK GEAR CASE OIL LEVEL With spreader on level ground, check oil level at the sight glass on the center gearcase.”A” Add recommended oil as needed. (See Selecting Gear Case Oil) To add oil, remove fill cap at the top of the gearcase “B” GREASE TOP BEATER BEARINGS Grease the two bearings at the top of the vertical beaters every 8 hours of operation.
  • Page 30 LUBRICATION & MAINTENANCE LUBRICATE WALKING BEAM PIVOTS 1. Place a jack under the spreader main frame. 2. Raise spreader enough to relieve weight from walking beam. 3. Lubricate grease bank (A) with Moly High Temperature/Extreme Pressure Grease. TIGHTENING WHEEL HARDWARE Operating the spreader with loose wheel hardware will damage the hub or wheel.
  • Page 31 LUBRICATION & MAINTENANCE LUBRICATE THE SIX PILLOW BLOCKS UNDER THE SPREADER THAT CARRY THE MAIN POWER SHAFT, USING CENTRAL GREASE LOCATION 1. Lubricate grease fitting with Moly High Temperature/Extreme Pressure Grease. LUBRICATE WALKING BEAMS USING GREASE BANKS ATTATCHED TO THE REAR OF THE FENDERS, TWO ON EACH SIDE MAINTAINING SLIP CLUTCH, WALTERSCHEID The clutch is preset and is not field adjustable.

  • Page 32: Specifications

    SPECIFICATIONS SPECIFICATIONS Tractor Size (Minimum recommended) 150 hp PTO Weight Spreader, Complete with Implement tires and all Attachments 13,140 lb Load Capacity 27500 lb Volume Capacity Struck Level 425 cu. ft. / 342 bu. Heaped Load 622 cu. ft. / 500 bu. Beater Speed 420 rpm Unloading Speed...
  • Page 33 Operation Manual...

  • Page 34: Parts Manual

    PARTS MANUAL HP 500 Pik Rite, Inc. Phone: 800-326-9763 Manure Spreader 60 Pik Rite Lane Fax: 570-523-8175 Lewisburg, PA 17837 www.pikrite.com...
  • Page 35 DIRECTION ARROW ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. “RIGHT-HAND” AND “LEFT-HAND” SIDES ARE DETERMINED BY FACING THE DIRECTION OF MACHINE FORWARD TRAVEL. BOX ENCLOSED ILLUSTRATIONS A REFERENCE NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCOMPASSING ALL PARTS SOLD AS A SERVICE ASSEMBLY.

  • Page 36: Main Frame & Panels

    74316-1-01 Main Frame & Panels ITEM PART DESCRIPTION NUMBER MAIN FRAME PR70254 POLY BOARD, RH PR70272 POLY BOARD PR70273 POLY BOARD,LH PR70274 BOTTOM BUMPER RAIL PR70295 BELTING, FRONT PR70314 BELTING BAR PR70280 BUMPER, TOP RAIL PR70279 CYLINDER BRACKET PR70293 BELTING, BOT. BACK PR70289 BELTING BAR PR70290...

  • Page 37: 74316-1-01 Main Frame & Panels

    74316-1-01 Main Frame & Panels Parts Manual...

  • Page 38: 74316-1-02 Stone Guard

    74316-1-02 Stone Guard Parts Manual...

  • Page 39: 74316-1-05 Guillotine Gate

    74316-1-05 Guillotine Gate Parts Manual...

  • Page 40: 74316-1-07 Walking Beam

    74316-1-07 Walking Beam Parts Manual...

  • Page 41: Tires & Wheels, 550/60R22.5

    74316-1-08 Hubs & Spindles NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY 74316-1-09 Tires & Wheels, 550/60R22.5 Parts Manual...

  • Page 42: 74316-2-01 Driveline, Front, 1000 Rpm

    74316-2-01 Driveline, Front, 1000 rpm NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY Parts Manual...
  • Page 43 74316-2-01A Driveline, Front, 1000 rpm 1-3/4” CV Parts Manual...

  • Page 44: 74316-2-02 Main Drive Shaft

    74316-2-02 Main Drive Shaft Parts Manual...

  • Page 45: 74316-2-02A Main Drive Shaft: Compost

    74316-2-02A Main Drive Shaft: Compost Parts Manual...

  • Page 46: 74316-2-03 Vertical Beaters

    74316-2-03 Vertical Beaters Parts Manual...
  • Page 47 74316-2-03 Vertical Beaters Parts Manual...

  • Page 48: 74316-2-03A Compost Beaters: Hydraulic Hoods/Trim Shield

    74316-2-03A Compost Beaters: Hydraulic Hoods/Trim Shield Parts Manual...

  • Page 49: 74316-2-03A Compost Beaters: Hydraulic Hoods/Trim Shield

    74316-2-03A Compost Beaters: Hydraulic Hoods/Trim Shield Parts Manual...

  • Page 50: 74316-2-03B Compost Beaters: Hydraulic Hood & Turnbuckle

    74316-2-03B Compost Beaters: Hydraulic Hood & Turnbuckle Parts Manual...

  • Page 51: 74316-2-03B Compost Beaters: Hydraulic Hood & Turnbuckle

    74316-2-03B Compost Beaters: Hydraulic Hood & Turnbuckle Parts Manual...

  • Page 52: 74316-2-03C Compost Beaters: Hydraulic Hood

    74316-2-03C Compost Beaters: Hydraulic Hood Parts Manual...

  • Page 53: 74316-2-03C Compost Beaters: Hydraulic Hood

    74316-2-03C Compost Beaters: Hydraulic Hood Parts Manual...

  • Page 54: Web Chain Drive

    74316-2-04 Web Chain Drive ITEM DESCRIPTION PART NUMBER REAR DRIVE SHAFT PR70276 BEARING ASSEMBLY, 2.5" BR-250-HD DRIVE SPROCKET, PINTLE CHAIN PR60424 KEY-8-8-86- 1/2" KEY X 5.375" TORQUE PLATE PR60066 MOUNT, TORQUE PLATE PR60068 KEY-10-10-550- 5/8" KEY X 5.5" CHAIN FLIGHTING, CENTER TAB PR60425 CHAIN SHAFT, FRONT PR70288...

  • Page 55: Web Chain Drive

    74316-2-04 Web Chain Drive 1/2-13 X 1-1/4 HHCS G5 ZC BL-8-125-H 1/2-13 X 3 HH C/S G5 ZC BL-8-300-H 1/2 SAE FW ZC BL-8-SW 1/2 SPLIT LW ZC BL-8-LW 1/2-13 HEX FIN NUTS ZC BL-8-N 1/4-20 HEX FIN NUT ZC BL-4-N 1/4 UNC X 3/4 CARRIAGE BOLT G5 ZC BL-4-075-C...

  • Page 56: 74316-2-04 Web Chain Drive

    74316-2-04 Web Chain Drive Parts Manual...

  • Page 57: Web Chain Gearbox & Motor

    74316-2-05 Web Chain Gearbox & Motor ITEM PART DESCRIPTION NUMBER GEARBOX GBX-1893 FLANGE GASKET PR60026 ORBIT MOTOR HM-1893 GEAR LUBE, 80W90 HP-1038 14MM X 40MM, BOLT BL-M-14-40-H 5/8 SPLIT LW ZC BL-10-LW HOUSING GBX-1893-D GEARBOX HUB GBX-1893-B INTERNAL RETAINING CLIP GBX-1893-C GEAR Z=54 GBX-1893-E...

  • Page 58: 74316-2-05 Web Chain Gearbox & Motor

    74316-2-05 Web Chain Gearbox & Motor NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY Parts Manual...

  • Page 59: 74316-2-06 Driveline, Rear, W/ Clutch

    74316-2-06 Driveline, Rear, w/ Clutch NOTE: MANY OF THESE PARTS ARE SPECIAL ORDER ONLY. CONSULT YOUR DEALER FOR AVAILABILITY Parts Manual...

  • Page 60: 74316-3-01 Hydraulic Web Drive

    74316-3-01 Hydraulic Web Drive Parts Manual...

  • Page 61: 74316-3-02 Hydraulic Endgate

    74316-3-02 Hydraulic Endgate Parts Manual...

  • Page 62: 74316-3-03 Endgate Cylinders

    74316-3-03 Endgate Cylinders Parts Manual...

  • Page 63: 74316-3-04 Opt. Control Valve, Open Center

    74316-3-04 Opt. Control Valve, Open Center Parts Manual...

  • Page 64: 74316-3-05 Opt. Remote Flow Control

    74316-3-05 Opt. Remote Flow Control Parts Manual...

  • Page 65: 74316-3-06 Hydraulic Hoods W/ Trim Shield

    74316-3-06 Hydraulic Hoods W/ Trim Shield Parts Manual...

  • Page 66: 74316-3-07 Hydraulic Hoods W/O Trim Shield

    74316-3-07 Hydraulic Hoods W/O Trim Shield Parts Manual...

  • Page 67: 74316-4-01 Safety Chain

    74316-4-01 Safety Chain Parts Manual...

  • Page 68: 74316-4-02 Accessories

    74316-4-02 Accessories Parts Manual...

  • Page 69: 74316-4-03 Decals On Front Of Spreader

    74316-4-03 Decals On Front Of Spreader Parts Manual...

  • Page 70: 74316-4-04 Decals On Sides Of Spreader

    74316-4-04 Decals On Sides Of Spreader Parts Manual...

  • Page 71: 74316-5-01 Electrical & Lighting

    74316-5-01 Electrical & Lighting Parts Manual...

  • Page 72: 74316-5-02 Optional Side Extension

    74316-5-02 Optional Side Extension...
  • Page 73 NOTES...
  • Page 74 NOTES...

  • Page 75: Warranty

    WARRANTY Pik Rite, Inc. provides a limited warranty assuring any new Hydra-Pull Spreader to be free from defects in material and workmanship for a period of two (2) years from the original date of purchase. Pik Rite will repair or replace, at its option and...

  • Page 76: Pik Rite Lane Lewisburg, Pa

    Customer’s Responsibility: It is the customer and/or operator’s responsibility to read the Operator’s Manual, to operate, lubricate, maintain and store the equipment in accordance with all instructions and safety procedures. Failure of the operator to read the operators manual is a misuse of this equipment. It is the customer and/or operators responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard.

  • Page 77: Pik Rite, Inc

    HP 500 Pik Rite, Inc. Phone: 800-326-9763 60 Pik Rite Lane Fax: 570-523-8175 Manure Spreader Lewisburg, PA 17837 www.pikrite.com...

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