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Mitsubishi MOTORS LANCER EVOLUTION 2014 Service Bulletin
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Mitsubishi MOTORS LANCER EVOLUTION 2014 Service Bulletin

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INFORMATION
PURPOSE :
INFORMATION ON 2014 LANCER EVOLUTION
SUBJECT :
GENERAL
GROUP :
1.
Description:
This Service Bulletin contains the information about the 2014 LANCER EVOLUTION Workshop
Manual
2. Applicable manual:
3. Details:
See Attached sheets
It is the change about the following groups.
Gr:00
Gr:13A
Gr:52B
Gr:55A
MSB-12E00-006
ISSUE NO. :
DATE : 2012-11-28
<Destination/Model>
(EUR/RUSSIA)
LANCER EVOLUTION(CZ4A)
<M/Y>
14

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Summary of Contents for Mitsubishi MOTORS LANCER EVOLUTION 2014

  • Page 1 INFORMATION MSB-12E00-006 DATE : 2012-11-28 PURPOSE : ISSUE NO. : <Destination/Model> <M/Y> INFORMATION ON 2014 LANCER EVOLUTION SUBJECT : (EUR/RUSSIA) LANCER EVOLUTION(CZ4A) GENERAL GROUP : Description: This Service Bulletin contains the information about the 2014 LANCER EVOLUTION Workshop Manual 2. Applicable manual: 3.
  • Page 2 00-1 GROUP 00 GENERAL CONTENTS VEHICLE IDENTIFICATION ..00-2 GENERAL DATA AND SPECIFICATIONS ....00-5...
  • Page 3 GENERAL 00-2 VEHICLE IDENTIFICATION VEHICLE IDENTIFICATION MODELS RS MODEL Model code Trim Engine model Transmission model Fuel supply level system EXCEPT RS MODEL <VEHICLES FOR EUROPE> Model code Trim Engine model Transmission model Fuel supply level system <VEHICLES FOR RUSSIA> Model code Trim Engine model...
  • Page 4 GENERAL 00-3 VEHICLE IDENTIFICATION No. Item Content VEHICLE IDENTIFICATION NUMBER (CHASSIS NUMBER) AC608772AB CODE CHART M B S 000001 9 10 AC711035 No. Item Content...
  • Page 5 GENERAL 00-4 VEHICLE IDENTIFICATION VEHICLE IDENTIFICATION NUMBER (VIN) CODE CHART PLATE RIGHT HAND DRIVE VEHICLES J M A S N C 9 U 0 0 0 0 0 1 1 2 3 4 5 7 8 9 10 AC711036 No. Item Content AC701499AB...
  • Page 6 GENERAL 00-5 GENERAL DATA AND SPECIFICATIONS GENERAL DATA AND SPECIFICATIONS <VEHICLES FOR EUROPE (EXCEPT FOR RUSSIA)> AC901016 RS MODEL Item CZ4A SNDFZL...
  • Page 7 GENERAL 00-6 GENERAL DATA AND SPECIFICATIONS EXCEPT RS MODEL Item CZ4A SNGFZL6 SMPFZL6/R6...
  • Page 8 GENERAL 00-7 GENERAL DATA AND SPECIFICATIONS <VEHICLES FOR RUSSIA> AC901016 Item CZ4A SMGFZL6Z...
  • Page 9 NOTES...
  • Page 10 13A-1 GROUP 13A MULTIPOINT FUEL INJECTION (MPI) CONTENTS GENERAL INFORMATION ..13A-2...
  • Page 11 MULTIPOINT FUEL INJECTION (MPI) 13A-2 GENERAL INFORMATION GENERAL INFORMATION OUTLINE OF CHANGES • GENERAL SPECIFICATIONS Items Specifications...
  • Page 12 52B-1 GROUP 52B SUPPLEMENTAL RESTRAINT SYSTEM (SRS) CONTENTS GENERAL INFORMATION ..52B-2 WARNING/CAUTION LABELS ..52B-2...
  • Page 13 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 52B-2 GENERAL INFORMATION GENERAL INFORMATION OUTLINE OF CHANGE WARNING/CAUTION LABELS SUN VISOR ACC06772...
  • Page 14 55-1 GROUP 55 HEATER, AIR CONDITIONER AND VENTILATION CONTENTS GENERAL INFORMATION ..55-2...
  • Page 15 HEATER, AIR CONDITIONER AND VENTILATION 55-2 GENERAL INFORMATION GENERAL INFORMATION OUTLINE OF CHANGE <RS> <EUROPE AND RUSSIA> ACC06825...
  • Page 16 GROUP 0 GENERAL CONTENTS HOW TO USE THIS MANUAL..PRECAUTIONS BEFORE SERVICE ..... .
  • Page 17 GENERAL HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL PRECAUTIONS BEFORE SERVICE PROTECTING THE VEHICLE REMOVAL AND DISASSEMBLY AC305590 AC305591 DOING SERVICE WORK IN GROUPS OF TWO OR MORE MECHANICS AC305592 AC305283...
  • Page 18 GENERAL PRECAUTIONS BEFORE SERVICE SPECIAL TOOLS PARTS AC305593 AC305284 TUBES AND OTHER RUBBER PARTS PARTS TO BE REPLACED AC305595 AC305594 LUBRICANTS • • • • • • • AC305596...
  • Page 19 GENERAL PRECAUTIONS BEFORE SERVICE BRAKE FLUID APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS PRE-INSPECTION CONDITION AC305285 • ° SERVICING THE ELECTRICAL SYSTEM • CAUTION • Before connecting or disconnecting the negative • (-) cable, be sure to turn off the ignition switch VEHICLE WASHING and the lighting switch.
  • Page 20 GENERAL PRECAUTIONS BEFORE SERVICE MULTI USE TESTER (M.U.T.-III) SUB ENGINE OILS ASSEMBLY HEALTH WARNING CAUTION Turn the ignition switch to the LOCK (OFF) posi- tion before connecting or disconnecting the M.U.T.-III. Diagnosis connector RECOMMENDED PRECAUTIONS MB991910 Other precautions: • • MB991824 •...
  • Page 21 NOTES...

  • Page 22: Table Of Contents

    GROUP 1 PRE-DELIVERY INSPECTION CONTENTS NOTES CONCERNING ENTRIES . . . UNDER VEHICLE ....1-13 PAINTWORK TERMS ... . FIRST STEP .
  • Page 23 ROAD TEST ....1-17 AFTER ROAD TEST ... . . 1-19 FINAL STEPS .

  • Page 24: Notes Concerning Entries

    PRE-DELIVERY INSPECTION NOTES CONCERNING ENTRIES NOTES CONCERNING ENTRIES NOTE: The spaces for model, C/# (Chassis number), E/# (engine number), aggregate distance travelled in kilometres (miles), date of inspection, name of person conducting the inspection, and body colour must be completed without fail. NOTE: The spaces for place of inspection, and name of owner should be completed as required.
  • Page 25 PRE-DELIVERY INSPECTION NOTES CONCERNING ENTRIES TABLE OF PRE-DELIVERY INSPECTION Model Chassis number Engine number Before Road Test Distance Travelled Seat adjusters and seat back latches Owner Choke system and inhibitor switch Date of inspection Idle control knob Place of inspection Instrument panel controls Inspector Meters, gauges, warning lamps and indication lamps...

  • Page 26: Paintwork Terms

    PRE-DELIVERY INSPECTION PAINTWORK TERMS PAINTWORK TERMS Term Definition Remark...

  • Page 27: First Step

    PRE-DELIVERY INSPECTION FIRST STEP FIRST STEP 1. CONNECTION OF DARK CURRENT CONNECTOR CONNECTING PROCEDURE CAUTION Turn the ignition switch to the LOCK (OFF) posi- tion before connecting storage connector. Relay box Storage connector AC711462AB BODY 2. WRAP FILM AC305606...
  • Page 28 PRE-DELIVERY INSPECTION BODY REMOVAL PROCEDURE Flow Chart of Wrap Film Removal Wrap film removal Peel off from the corners of the wrap film. High temperature or low temperature may cause wrap film to become brittle. For easier removal, the recommended Wrap Film temperature is below 40˚C.
  • Page 29 PRE-DELIVERY INSPECTION BODY Steps. Process Tips ° CAUTION • Be careful not to damage the paint surface while cutting the wrap film. • Once the wrap film is adhered to the vehicle, it should remain on the vehicle for no more than 6 months.
  • Page 30 PRE-DELIVERY INSPECTION BODY...
  • Page 31 PRE-DELIVERY INSPECTION 1-10 BODY...
  • Page 32 PRE-DELIVERY INSPECTION 1-11 BODY 3. EXTERIOR NOTE: Adjust and lubricate the door latches, strikers and locks as required. 4. OPERATION OF DOOR LOCKING SYSTEMS AND DOOR HINGES Child-protection knob AC305610 NOTE: Set the lock to the "FREE" position on child protection of both rear doors.
  • Page 33 PRE-DELIVERY INSPECTION 1-12 UNDER HOOD UNDER HOOD 6. ENGINE OIL LEVEL Specified Brake Fluid: DOT3 or DOT4 9. WASHER FLUID LEVEL AC702169 AC305614 7. BRAKE MASTER CYLINDER FLUID LEVEL 10. BATTERY CONDITION AND CONNECTIONS AC702028 AC305615 Specified Brake Fluid: DOT3 or DOT4 8.

  • Page 34: Under Vehicle

    PRE-DELIVERY INSPECTION 1-13 UNDER VEHICLE 11. POWER STEERING FLUID LEVEL 12. ELECTRICAL WIRING AC305616 AC305617 Specified gear oil: Automatic transmission fluid DEXRON III or DEXRON II UNDER VEHICLE 13. TYRE AND SPARE TYRE PRESSURES 14. SUSPENSION SYSTEM AC305618 AC305609 NOTE: Recommended pressure is shown on the tyre pressure label.
  • Page 35 PRE-DELIVERY INSPECTION 1-14 UNDER VEHICLE REMOVE FRONT SPRING RESTRAINTS 15. STEERING LINKAGE AND SPLIT PINS CAUTION It is very important that these restraints must be removed during pre-delivery inspection. Failure to do so could cause ride and handling com- plaints. Spring restraints AC305604...

  • Page 36: Before Road Test

    PRE-DELIVERY INSPECTION 1-15 BEFORE ROAD TEST BEFORE ROAD TEST 17. SEAT ADJUSTERS AND SEATBACK 21. METERS, GAUGES, WARNING LATCHES LAMPS AND INDICATION LAMPS AC305624 AC305622 18. INHIBITOR SWITCH 22. AIR CONDITIONER, HEATER AND DEFROSTER SYSTEM 19. IDLE CONTROL KNOB 20. INSTRUMENT PANEL CONTROLS AC305625...
  • Page 37 PRE-DELIVERY INSPECTION 1-16 BEFORE ROAD TEST 24. OPERATION OF SERVICE BRAKES AND PARKING BRAKES Depress the brake pedal with approximately 500 N force AC305626 AC305628 23. WIPERS AND WASHERS AC305629 NOTE: For inspection and adjustment of the service brake, refer to GROUP 2, Periodic Inspection and Maintenance.
  • Page 38 PRE-DELIVERY INSPECTION 1-17 ROAD TEST 26. OPERATION OF SEAT BELTS, SHOULDER BELTS AND RETRACTORS AC305631 AC305632 NOTE: For inspection and adjustment of the clutch pedal, refer to GROUP 2, Periodic Inspec- tion and Maintenance. ROAD TEST 27. ENGINE PERFORMANCE AND 28.
  • Page 39 PRE-DELIVERY INSPECTION 1-18 ROAD TEST 30. STEERING CONTROL Button AC305635 AC305636 31. VIBRATION AND RATTLES 32. ELECTRICAL EQUIPMENT 29. BRAKES AC305637...
  • Page 40 PRE-DELIVERY INSPECTION 1-19 AFTER ROAD TEST AFTER ROAD TEST 33. IDLE SPEED 36. HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER HOOD NOTE: For specific idle speed adjustment proce- CAUTION dure, refer to GROUP 2, Periodic Inspection and Remember that the air conditioner system is Maintenance.
  • Page 41 PRE-DELIVERY INSPECTION 1-20 AFTER ROAD TEST 38. AUTOMATIC TRANSMISSION FLUID • TYPE 1 TYPE 2 LEVEL Gear oil 8 mm Upper limit Lower limit AC305646 AC005861AD NOTE: For the specified oil, refer to GROUP 2, Periodic Inspection and Maintenance. 41. HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER NOTE: For the specified automatic transmission VEHICLE...
  • Page 42 PRE-DELIVERY INSPECTION 1-21 FINAL STEPS FINAL STEPS 42. HEADLAMP AIMING 44. EXTERIOR AND INTERIOR Screen Headlamp Level surface AC305648 NOTE: For headlamp aiming procedures, refer to the 45. OWNER INSTRUCTIONS Workshop Manual for that model. 43. EQUIPMENT AC305649...
  • Page 43 NOTES...
  • Page 44 GROUP 2 PERIODIC INSPECTION AND MAINTENANCE CONTENTS PERIODIC INSPECTION AND OPERATIONS UNDER MAINTENANCE SCHEDULE ..THE VEHICLE....2-17 OPERATIONS INSIDE THE ENGINE COMPARTMENT.
  • Page 45 OPERATIONS OUTSIDE THE VEHICLE....2-28 OPERATIONS AFTER ENGINE IS WARMED UP ....2-35 OPERATIONS INSIDE THE VEHICLE .
  • Page 46 PERIODIC INSPECTION AND MAINTENANCE PERIODIC INSPECTION AND MAINTENANCE SCHEDULE PERIODIC INSPECTION AND MAINTENANCE SCHEDULE Maintenance item Maintenance Maintenance interval operation OPERATIONS INSIDE THE ENGINE COMPARTMENT OPERATIONS UNDER THE VEHICLE...
  • Page 47 PERIODIC INSPECTION AND MAINTENANCE PERIODIC INSPECTION AND MAINTENANCE SCHEDULE Maintenance item Maintenance Maintenance interval operation OPERATIONS INSIDE THE VEHICLE...
  • Page 48 PERIODIC INSPECTION AND MAINTENANCE PERIODIC INSPECTION AND MAINTENANCE SCHEDULE Maintenance item Maintenance Maintenance interval operation OPERATIONS OUTSIDE THE VEHICLE OPERATIONS AFTER ENGINE IS WARMED UP OTHERS NOTE: *1: If found any noise from the valve any time, please check the valve clearance. NOTE: "Severe usage"...
  • Page 49 PERIODIC INSPECTION AND MAINTENANCE OPERATIONS INSIDE THE ENGINE COMPARTMENT OPERATIONS INSIDE THE ENGINE COMPARTMENT A1. CHECK DRIVE BELT FOR CRACKS, A3. REPLACE SPARK PLUGS FRAYING, WEAR, AND ADJUST ITS TENSION DRIVE BELT CONDITION A4. CHECK VALVE CLEARANCE (except vehicles with auto-lash adjuster) VALVE CLEARANCE CHECK AND DRIVE BELT TENSION CHECK ADJUSTMENT...
  • Page 50 PERIODIC INSPECTION AND MAINTENANCE OPERATIONS INSIDE THE ENGINE COMPARTMENT Timing mark − Timing chain case − AK604566AF Under view Thickness stamp Exhaust valve side No.2 No.4 AK703500AE − NOTE: The valve tappet ranges 3,000 3,690 mm and has 47 types per 0.015 mm. The thick- ness below a decimal point is stamped on the reverse side of the valve tappet.
  • Page 51 PERIODIC INSPECTION AND MAINTENANCE OPERATIONS INSIDE THE ENGINE COMPARTMENT A5. CHECK RADIATOR HOSES FOR CAUTION DAMAGE AND PROPER CONNECTION The cylinder head cover should be installed within 3 minutes of applying liquid gasket. φ 4 mm 2 mm 2 mm Cylinder head φ...
  • Page 52 PERIODIC INSPECTION AND MAINTENANCE OPERATIONS INSIDE THE ENGINE COMPARTMENT A7. CHANGE ENGINE COOLANT Cylinder block drain plug WARNING When removing the radiator cap, use care to avoid contact with hot coolant or steam. Place a shop towel over the radiator cap and turn the radiator cap anti-clockwise a little to Gasket let the pressure escape through the vinyl...
  • Page 53 PERIODIC INSPECTION AND MAINTENANCE 2-10 OPERATIONS INSIDE THE ENGINE COMPARTMENT NOTE: This work is to open the thermostat fully. AC711467 CAUTION Do not overfill the radiator condenser tank. A10. CHECK FLUID LEVEL IN BRAKE RESERVOIR AND CLUTCH RESERVOIR A8. CHECK AIR CLEANER ELEMENT FOR CLOGGING AND DAMAGE AC507763 AC507627...
  • Page 54 PERIODIC INSPECTION AND MAINTENANCE 2-11 OPERATIONS INSIDE THE ENGINE COMPARTMENT MASTER CYLINDER BLEEDING CAUTION If the reservoir tank completely runs out of fluid during operation, air will find way into the brake line. Pay attention, therefore, to the fluid level and replenish as necessary.
  • Page 55 PERIODIC INSPECTION AND MAINTENANCE 2-12 OPERATIONS INSIDE THE ENGINE COMPARTMENT A12. CHECK BATTERY CONDITION STEP 2. Battery charging CAUTION • When charging, the charging current shall be Q: Is the battery no-load voltage normal value (12.4 V 5.0 A or less. or more)? •...
  • Page 56 PERIODIC INSPECTION AND MAINTENANCE 2-13 OPERATIONS INSIDE THE ENGINE COMPARTMENT (Graph 1) Guide line for 5A constant current charging time S65D26L 11.6 11.8 12.0 12.2 12.4 12.6 12.8 13.0 Battery voltage (V) AC707780 (Table 2) − − − − − −...
  • Page 57 PERIODIC INSPECTION AND MAINTENANCE 2-14 OPERATIONS INSIDE THE ENGINE COMPARTMENT A13. REPLACE FUEL FILTER CAUTION When pushing up the retainer of the fuel main pipe connector, pay attention to avoid damage to the retainer. Flat-tipped Floor inspection lid (LH) screwdriver Retainer Fuel tank pump and Fuel main pipe...
  • Page 58 PERIODIC INSPECTION AND MAINTENANCE 2-15 OPERATIONS INSIDE THE ENGINE COMPARTMENT FUEL PUMP MODULE Retainer Fuel flange and filter assembly Fuel tank pump and gauge Fuel main pipe assembly gasket AC606019 AC711456 CAUTION • Pay attention not to damage the gauge unit Retainer and the float of the fuel tank pump and gauge assembly when installing it to the fuel tank...
  • Page 59 PERIODIC INSPECTION AND MAINTENANCE 2-16 OPERATIONS INSIDE THE ENGINE COMPARTMENT Floor inspection lid (LH) AC706340 AC...
  • Page 60 PERIODIC INSPECTION AND MAINTENANCE 2-17 OPERATIONS UNDER THE VEHICLE OPERATIONS UNDER THE VEHICLE B1. CHECK SUSPENSION SYSTEM FOR DAMAGE AND LOOSENESS FRONT SUSPENSION Deterioration and sagging Bends and damage Noise and oil leakage Cracks, bends and dents REAR SUSPENSION Deterioration and sagging Noise and oil leakage...
  • Page 61 PERIODIC INSPECTION AND MAINTENANCE 2-18 OPERATIONS UNDER THE VEHICLE B2. CHECK SUSPENSION ARM BALL B4. CHECK STEERING LINKAGE FOR JOINTS FOR PLAY, AND DUST COVERS DAMAGE AND LOOSE CONNECTIONS FOR DAMAGE (including seals and boots) LOWER ARM BALL JOINT AXIAL PLAY CHECK Dust cover AC305662...
  • Page 62 PERIODIC INSPECTION AND MAINTENANCE 2-19 OPERATIONS UNDER THE VEHICLE Check oil level Transmission fluid level check Oil filler plug Oil drain plug Center member Centremember Transmission control lever Filler plug hole Filler plug Gasket Filler plug AC704813AE Transmission oil AC700330AL CAUTION •...
  • Page 63 Measure the drained fluid. If the drained fluid is less than approximately 5.5 dm , add new fluid to make it approximately 5.5 dm Brand name: MITSUBISHI MOTORS GENU- Tightening torque: 32 ± 2 N⋅m INE SSTF-I Filling amount: Approximately 5.5 dm B8.
  • Page 64 5.5 L of the fluid will be drained. Filler plug Tightening torque: 35 ± 5 N⋅m Transfer oil AC700330AM Brand name: MITSUBISHI MOTORS GENU- INE SSTF-I Filling amount: Approximately 5.5 L Tightening torque: 35 ± 5 N⋅m Tightening torque: 32 ± 2 N⋅m...
  • Page 65 PERIODIC INSPECTION AND MAINTENANCE 2-22 OPERATIONS UNDER THE VEHICLE B13. CHECK AYC DIFFERENTIAL FOR OIL LEAKAGE Specified transfer oil: MITSUBISHI MOTORS (In case of leakage, check the oil level) GENUINE LSD gear oil DIFFERENTIAL MECHANISM PART Quantity: 0.8 L Check oil leakage Tightening torque: 32 ±...
  • Page 66 NOTE: If an oil leakage is not detected, the oil level check is not necessary. Oil reservoir Check oil level AC705200AB Filler plug Specified fluid: MITSUBISHI MOTORS GENU- AC705199AB INE ATF-SP III <WHEN THE M.U.T.-III IS USED> Gear oil 6 mm...
  • Page 67 DIFFERENTIAL DIFFERENTIAL MECHANISM PART Oil reservoir Filler plug AC705200AB Drain plug AC705198AC Specified fluid: MITSUBISHI MOTORS GENU- INE ATF-SP III B15. CHANGE GEAR OIL IN REAR Tightening torque: 32 ± 2 N⋅m DIFFERENTIAL Filler plug Specified gear oil: MITSUBISHI MOTORS GENUINE LSD gear oil Amount to use: 0.55 ±...
  • Page 68 PERIODIC INSPECTION AND MAINTENANCE 2-25 OPERATIONS INSIDE THE VEHICLE TORQUE TRANSFER MECHANISM PART Specified gear oil: MITSUBISHI MOTORS GENUINE ATF-SP III Amount to use: 0.55 − 0.60 L Filler plug Tightening torque: 49 ± 10 N⋅m B17. CHECK EXHAUST PIPE...
  • Page 69 PERIODIC INSPECTION AND MAINTENANCE 2-26 OPERATIONS INSIDE THE VEHICLE Clutch pedal free play Clutch pedal Pedal stopper Standard value (E+F): 85 mm or more AC709695 Dash panel CLUTCH PEDAL CHECK AND ADJUST- Pedal MENT stopper NOTE: This clutch pedal assembly is unadjustable Released because of its structure.
  • Page 70 PERIODIC INSPECTION AND MAINTENANCE 2-27 OPERATIONS INSIDE THE VEHICLE C2. CHECK PARKING BRAKE LEVER CAUTION STROKE AND PLAY Be careful that the parking brake lever notch number should be within the standard range. If the notch number is too low, rear brake dragging can be caused.
  • Page 71 PERIODIC INSPECTION AND MAINTENANCE 2-28 OPERATIONS OUTSIDE THE VEHICLE OPERATIONS OUTSIDE THE VEHICLE D1. CHECK WHEEL ALIGNMENT CAUTION After adjusting the front wheel alignment of the vehicles with ASC, perform a calibration for the ASC-ECU to learn the steering wheel sensor neu- tral point (Refer to WORKSHOP MANUAL GROUP 35).
  • Page 72 PERIODIC INSPECTION AND MAINTENANCE 2-29 OPERATIONS OUTSIDE THE VEHICLE REAR WHEEL ALIGNMENT Toe-in Standard value: 3 ± 2 mm Control link Camber Standard value: − 1°00' ± 0°30'* Adjusting bolt NOTE: The * Difference between right and left wheels must be less than 30' AC704801AC MB991004 Left wheel: Turning clockwise (+) toe-in...
  • Page 73 PERIODIC INSPECTION AND MAINTENANCE 2-30 OPERATIONS OUTSIDE THE VEHICLE <Rear wheel> AC511300AC Limit: 0.05 mm D3. CHECK BRAKE HOSES AND PIPES FOR LEAKAGE Brake booster Rear disc brake Front disc brake AC712101AB...
  • Page 74 PERIODIC INSPECTION AND MAINTENANCE 2-31 OPERATIONS OUTSIDE THE VEHICLE D4. CHECK BRAKE PADS AND DISCS FOR WEAR Standard value: BRAKE PAD CHECK <Front> CAUTION 10.0 mm <15-inch disc brake> If there is a significant difference in thickness 9.85 mm <18-inch disc brake> between the brake pads at right and left, check <Rear>...
  • Page 75 PERIODIC INSPECTION AND MAINTENANCE 2-32 OPERATIONS OUTSIDE THE VEHICLE BRAKE DISC THICKNESS UNEVENNESS CAUTION • CHECK AND CORRECTION M12 Flat washer Approx. 10 mm ACX00668AH M12 Flat washer AC006226 AE • Insert M12 plain washer and then install the adapter as shown before grinding. Failure to use the M12 plain washer will cause the brake disc to be deformed and ground incorrectly.
  • Page 76 PERIODIC INSPECTION AND MAINTENANCE 2-33 OPERATIONS OUTSIDE THE VEHICLE BRAKE DISC RUN-OUT CHECK AND CAUTION • CORRECTION M12 Flat washer × ⋅ × ⋅ Approx. 5 mm M12 Flat washer ACX00669AG AC006226 AE • Insert M12 plain washer and then install the adapter as shown before grinding.
  • Page 77 PERIODIC INSPECTION AND MAINTENANCE 2-34 OPERATIONS OUTSIDE THE VEHICLE D5. CHECK BRAKE SHOE LININGS AND BRAKE DISC INSIDE DIAMETER CHECK DRUMS (DRUM IN DISC) FOR WEAR BRAKE LINING THICKNESS CHECK ACX00709 ACX00708 Standard value (A): 190.0 mm Limit (A): 191.0 mm Standard value (A): 2.8 mm Limit (A): 1.0 mm D6.
  • Page 78 PERIODIC INSPECTION AND MAINTENANCE 2-35 OPERATIONS AFTER ENGINE IS WARMED UP OPERATIONS AFTER ENGINE IS WARMED UP E1. CHANGE ENGINE OIL ° ° WARNING E2. REPLACE ENGINE OIL FILTER Use care as engine oil could be hot. ° ° WARNING Use care as engine oil could be hot.
  • Page 79 PERIODIC INSPECTION AND MAINTENANCE 2-36 OTHERS Tightening torque: Approximately 3/4 turn (14 ± 2 N⋅m) OTHERS F1. CHECK BODY CONDITION FOR DAMAGE F2. ROAD TEST...