HyQuest Solutions DDT700 User Manual

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Instruction manual (35 pages)

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DDT700

User Manual

04-2023 – 01-02-000

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Page 1 DDT700 User Manual 04-2023 – 01-02-000...
Page 2: Table Of Contents
Dismantling / Disposal ..........................37 Appendices Part IX Fitting C1 Connector to Amergraph Cable ..................... 40 Fitting Angle Plug to Amergraph Cable ....................41 Fitting Tee Plug to Amergraph Cable ...................... 42 Break-away kit manual ..........................43 © 2023 HyQuest Solutions...
Page 3: I Disclaimer
HyQuest Solutions or KISTERS AG. Other product documentation and the information contained in it, names used may or may not be the trademarks of even if HyQuest Solutions has been advised of the their respective owners. possibility of such damages.
Page 4: Scope Of Delivery
Breakaway pins ( 5 sets) Not included (opt. avail.): § Post head sheave assembly for operating side post and far side post § Traveller Block Assembly § Traversing Cable § Carry case for winch © 2023 HyQuest Solutions © 2023 HyQuest Solutions...
Page 5: Safety Instructions
Before starting to work, you have to check the functioning and integrity of the system. § Check for visible defects on the DDT700/DDT1000, this may or may not include any or all of the following mounting facilities, connectors and connections, mechanical parts, internal or external communication devices, power supplies or power supply lines, etc.
Page 6: Part I Introduction
HyQuest Solutions’ DDT700 Barossa and DDT1000 Riverina winches are hand-operated double drum winches capable of handling gauging weights up to 70 kg (154 lb) using the DDT700 Barossa and 110 kg (242 lb) using the DDT1000 Riverina. The design shows two main advantages: Firstly, it enables the operator to change from sounding mode to traversing mode very quickly by engaging the drive gears on each drum.
Page 7: Part Ii Installation
HyQuest Solutions. 1. Using the 4 bolts supplied secure the winch base to the operating side of the post as shown below (DDT700 mounts are marked in red, DDT1000 mounts are marked in blue).
Page 8 Traveller Block on the main cable of the cableway (use a temporary tether connecting the Traveller Block to the Cableway post to ensure the unit does not slide away towards the stream during the set up phase). © 2023 HyQuest Solutions...
Page 9 Block can then be re-attached to the top section using the two pins and R-clips removed earlier. Connect the C1 connector to the current meter hanger bar and insert the angle plug into the current meter with the tailfin assembly attached. © 2023 HyQuest Solutions...
Page 10 5. Remove the end of the upper traversing cable from its anchorage and connect to the stream side of the traversing block (seen in red above). 6. Similarly, release the lower traversing cable and pass end over the layer winding sheave of the traversing drum. © 2023 HyQuest Solutions...
Page 12 8. With traversing drum disengaged, wind the weight up to the traveller block - engage traversing drum and lower the weight to the ground. Repeat this procedure until the traversing cables are tensioned. 9. Connect the current meter revolution counter to the winch terminals and check circuit operation. © 2023 HyQuest Solutions...
Page 13 Installation 10. Position weight over zero chainage indicator and zero traversing counter. © 2023 HyQuest Solutions...
Page 15: Operation
Bar from the C1 Connector (thus reducing tension in the cables). Unplug the Angle Plug, remove the Current Meter from the Hanger Bar and pack both the current meter and the gauging weight into their respective carry cases. © 2023 HyQuest Solutions...
Page 16 Traveller Block running towards the stream. 4. Remove the bottom section of the Traveller Block (removing the two pins and R-clips described earlier) allowing removal of the C1 connector from the Traveller Block. © 2023 HyQuest Solutions...
Page 18 Operation 5. Re-attach the bottom section of the Traveller Block to the top section using the two pins and R-clips and attach the C1 connector to the tensioning spring on the winch. © 2023 HyQuest Solutions...
Page 19 6. Remove the traversing cable from the winch drum and connect to a secure anchorage point (example shown shows an eye bolt on the main cable support post, the cable can also be padlocked for additional security). © 2023 HyQuest Solutions...
Page 20 Operation 7. Attach a soft clamp to secure the traversing cable to the main cable on the cableway. © 2023 HyQuest Solutions...
Page 21 Operation 8. Remove the winch from the mounting bracket by removing the four securing bolts and pack the winch into a carry case. © 2023 HyQuest Solutions...
Page 22: Winch Mode
For the brake to operate in this manner, the pawl must engage with the ratchet wheel on the operating shaft. With the pawl engaged, a loud click will be heard as the handle is rotated in a clockwise direction. Traversing Mode © 2023 HyQuest Solutions...
Page 23: Counters
1ft or 0.1ft. The SOUNDING counter is situated on the control panel and registers in centimetre resolution (10 mm) for metric and 1/10” of a foot (0.1 foot) for imperial. See image for DDT700 Barossa model below.
Page 25: Maintenance
Maintenance Maintenance For the most part, the DDT700 Barossa and DDT1000 Riverina winches are maintenance free. However, periodic maintenance is required as set out below. § Lubrication § Weston Brake § Inspection Lubrication 1. Grease the Weston brake every six months through the grease nipple located on the outside of the main shaft using a good quality water-resistant grease.
Page 26 3. The drum gear teeth should be lightly lubricated every six (6) months with grease. 4. The sounding drum slipring should be wiped every three (3) months with a dry lint free cloth with a light lubricating oil applied. © 2023 HyQuest Solutions...
Page 27: Weston Brake
1. Remove all sources of external loading from both drums. 2. Engage pawl and wind operating handle quarter turn anticlockwise. This will loosen the brake screw. 3. Remove the knob, washer and operating handle from the brake shaft. © 2023 HyQuest Solutions...
Page 28 Maintenance 4. Remove the sounding drum counter and chain. 5. Hold shaft and bearing in position in the winch and remove the nyloc nut (using 2x spanners). © 2023 HyQuest Solutions...
Page 29 Maintenance 6. Remove spacers and sprocket located at each end of the brake shaft. 7. Turn the winch on its side and remove the four screws securing the pawk assembly to the winch base. © 2023 HyQuest Solutions...
Page 30 8. Unscrew the bearing cover (located adjacent to the operating handle) then unscrew the brake drum and slide the brake shaft from the winch 9. Remove pinion, Weston Brake and rachet. 10. To re-assemble, follow the steps listed above in reverse © 2023 HyQuest Solutions...
Page 31: Inspection
Repair if necessary by placing each of the components onto a sheet of fine grade emery cloth and work in a circular motion. Note: The Weston brake will not operate smoothly if either the ratchet wheels or pads are NOT perfectly flat. 4. Check that the brake pad thickness is not less than 1.5mm Replace if necessary. © 2023 HyQuest Solutions...
Page 32 A "quick connect" terminal is located at the left-hand end of the sounding drum, providing an electrical connection between the slipring and suspension cable conductor, thus allowing the cable to be fitted without removing the drum. © 2023 HyQuest Solutions...
Page 33: Part V Troubleshooting
Bridge slipring to winch frame. If signal emits that means proper circuit between brush and red terminal. If no signal, loose red terminal connection, broken, or brush sticking. To check condition of brush remove signal adaptor by unscrewing the black © 2023 HyQuest Solutions...
Page 34 Meter suspension cable is damaged, With lead connected to winch, bridge or slipring wires earthing to drum end red terminal to frame. If no signal terminal loose or corroded. © 2023 HyQuest Solutions...
Page 35: Part Vi Repair
In rare cases, a product may not be delivered in accordance with your order. In such cases HyQuest Solutions’ return and repair policy applies. For you as a customer, this means the following: 1. Contact HyQuest Solutions using the Repair Request Form made available online: https://cdn.hyquestsolutions.eu/fileadmin/Services/Downloads/HS-RepairRequestForm_EU.pdf...
Page 36: Part Vii Technical Data
Approx. Length 600 mm (24”), Width Approx. Length 735 mm (29”), Width 560 mm (22”), Height 470 mm (18.5”) 800 mm (31.5”), Height 700 mm (27.6”) Packed Dimensions Approx. 64 Kg (141 lb), 0.3m Approx. 100 Kg (220 lb), 0.6m © 2023 HyQuest Solutions...
Page 37: Part Viii Obligations Of The Operator And Disposal
Electrical waste and electronic equipment must not be disposed of as household waste! Instead, these old appliances must be collected separately and disposed of via the local collection and return systems. Integrated or provided batteries and accumulators must be separated from the appliances and disposed of at the © 2023 HyQuest Solutions...
Page 38 At the end of its service life, the lithium-ion battery must be disposed of according to legal provisions. EU WEEE Directive As players in the environmental market, KISTERS AG and HyQuest Solutions are committed to supporting efforts to avoid and recycle waste. Please consider: §...
Page 39: Appendices
Appendices Appendices This chapter contains the following subsections: § Fitting C1 Connector to Amergraph Cable § Fitting Angle Plug to Amergraph Cable § Fitting Tee Plug to Amergraph Cable § Break-away kit manual © 2023 HyQuest Solutions...
Page 40: Fitting C1 Connector To Amergraph Cable
Appendices Fitting C1 Connector to Amergraph Cable © 2023 HyQuest Solutions...
Page 41: Fitting Angle Plug To Amergraph Cable
9. Screw nut onto plug and tighten with a spanner. 10. Screw pin into plug and tighten, using a 1/16"Allen key as a lever. 11. Slide rubber insulator onto pin 12. Check circuit. © 2023 HyQuest Solutions...
Page 42: Fitting Tee Plug To Amergraph Cable
Fitting Tee Plug to Amergraph Cable 1. Proceed steps 1-9 on both sides of plug. 2. Screw pin into plug and tighten, using 1/16" hexagon wrench as a lever. 3. Slide rubber insulator onto pin. 4. Check circuit. © 2023 HyQuest Solutions...
Page 43: Break-Away Kit Manual
Appendices Figure 2 – Angle Plug Assembly TP02 Break-away kit manual © 2023 HyQuest Solutions...
Page 44 Contact Data Europe | HyQuest Solutions (KISTERS AG) +49 2408 9385 0 info@hyquestsolutions.eu www.hyquestsolutions.eu Australia | HyQuest Solutions Pty Ltd +612 9601 2022 sales@hyquestsolutions.com.au www.hyquestsolutions.com.au New Zealand | HyQuest Solutions NZ Ltd +64 7 857 0810 sales@hyquestsolutions.co.nz www.hyquestsolutions.com.au Latin America...

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