HyQuest Solutions BAROSSA DDT700 Instruction Manual

HyQuest Solutions BAROSSA DDT700 Instruction Manual

Double drum winch
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DDT700 BAROSSA DOUBLE DRUM WINCH
48-50 Scrivener St, Warwick Farm, NSW 2170, AUSTRALIA
DDT700
 
© Copyright
HyQuest Solutions Pty Ltd
INSTRUCTION MANUAL
QUALITY SYSTEM
ISO: 9001
CERTIFIED
HYQUEST SOLUTIONS PTY LTD
Phone: +61 2 9601 2022 Fax: +61 2 9602 6971
Email:
sales@hyquestsolutions.com.au
Web:
www.hyquestsolutions.com.au
Page 1 of 15
ISSUE 6: March 20

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Summary of Contents for HyQuest Solutions BAROSSA DDT700

  • Page 1   HyQuest Solutions Pty Ltd DDT700 BAROSSA DOUBLE DRUM WINCH INSTRUCTION MANUAL QUALITY SYSTEM ISO: 9001 CERTIFIED HYQUEST SOLUTIONS PTY LTD 48-50 Scrivener St, Warwick Farm, NSW 2170, AUSTRALIA Phone: +61 2 9601 2022 Fax: +61 2 9602 6971 Email: sales@hyquestsolutions.com.au...
  • Page 2: Table Of Contents

      HyQuest Solutions Pty Ltd CONTENTS Contents CONTENTS................................... 2   INTRODUCTION ................................. 3   OPERATION ................................. 3   Initial set up & Operational Procedure: ........................3   Dismantling Procedure: ............................5   Winch Mode: ................................5   Traversing Mode: ..............................6  ...
  • Page 3: Introduction

    7, 14, 23, 34, 45 and 68Kg. This assembly is suspended from the gauging winch by the amergraph signal cable. HyQuest Solutions provides a range of counters to operate with the winch. The models available are CMC20A, CMCsp, PVD100, PVD200 and HydroTab/CMCbt.
  • Page 4   HyQuest Solutions Pty Ltd Install winch and traveller block as shown in the appendix Fit handle, screw knob onto the shaft. For the first time fit the winch to the required location as shown in the appendix. Install winch and traveller block as shown in the appendix Disconnect Cl cable connector from tension spring on winch, wind out amergraph cable over layer winding sheave of winch and then overꞏthe sounding sheave of the traveller block (it is...
  • Page 5: Dismantling Procedure

      HyQuest Solutions Pty Ltd Dismantling Procedure: 1. Traverse traveller block to operating side position. 2. Tie traveller block in position near winch. 3. Attach soft clamp to traversing cables and main cable on river side of traveller block. 4. Disengage traversing drum, then lower sounding weight to the ground (thus reducing tension in the cables).
  • Page 6: Traversing Mode

    A typical installation is depicted in the appendix. The layout shown in the appendix is based on HyQuest Solutions standard steelwork components, all of which can be supplied ready for installation. Alternatively, drawings can be provided for the components to be fabricated elsewhere.
  • Page 7: Counters

      HyQuest Solutions Pty Ltd COUNTERS The winch is fitted with two counters. The TRAVERSING counter is situated to the right of the traverse drum and registers in in EITHER centimetre (10mm) OR decimetre (100mm) resolution. Imperial model available in resolutions of either 1ft or 0.1ft. The SOUNDING counter is situated on the control panel and registers in centimetre resolution (10mm) for metric and 1/10”...
  • Page 8: Inspection

      HyQuest Solutions Pty Ltd 7. Remove chain guard, spacer, sprocket and drive chain from end of brake shaft. Remove drag brake. Slide brake shaft out of winch. Unscrew brake drum from Weston brake screw and remove both. Assembly of these components back in to the winch is a reversal of Steps 1 ‐ 9.
  • Page 9: Fault Finding

      HyQuest Solutions Pty Ltd FAULT FINDING The following is included to assist field staff to remedy electrical problems that can occur when taking current meter observations. Using the counter to indicate a complete circuit, proceed as follows. Bridge out red and black terminals situated on control panel. If the counter does not operate, repair or replace counter.
  • Page 10: Specifications

      HyQuest Solutions Pty Ltd SPECIFICATIONS Load Capacity: Designed for weights up to 70 Kg (154 lb) Frame: Robust Aluminium, Powder Coated. Sounding Drum: Cast Aluminium 600mm Circumference, fitted with silver plated slipring, and depth counter. Counter (Sounding): Six digit resettable, registering depth in centimetre (1cm resolution) for metric or 1/10 of a foot (0.1foot) for imperial.
  • Page 11: Fitting C1 Connector To Amergraph Cable

      HyQuest Solutions Pty Ltd FITTING C1 CONNECTOR TO AMERGRAPH CABLE 1. With R Clip SC019-01 and Pin C101-03 removed, push the end of the sounding cable through the connector body C101-01. Connector Body C101-01 2. Loop the cable and push back through the connector for approximately 400MM.
  • Page 12: Fitting Angle Plug To Amergraph Cable

      HyQuest Solutions Pty Ltd FITTING ANGLE PLUG TO AMERGRAPH CABLE 1. Slide nut and flanged bush onto Amergraph cable. 2. Wrap insulating tape around cable 25mm (1") from end, or fit heat shrink, 20mm (3/4") long. 3. Unwind outer layer of cable and cut off at tape.
  • Page 13: Angle Plug Assembly Ap02

      HyQuest Solutions Pty Ltd 8. Slide rubber seal onto conductor and then push cable into plug. Look into the other end of the plug and check that the conductor wire is in the centre of the plug hole. Plug...
  • Page 14: Fitting Tee Plug To Amergraph Cable

      HyQuest Solutions Pty Ltd FITTING TEE PLUG TO AMERGRAPH CABLE Proceed steps 1-9 on both sides of plug. Screw pin into plug and tighten, using 1/16" hexagon wrench as a lever Slide rubber insulator onto pin Check circuit. Angle Plug Assembly TP02 DDT700 Page 14 of 15 ISSUE 6: March 20  ...
  • Page 15: Installation

      HyQuest Solutions Pty Ltd APPENDIX A INSTALLATION DDT700 Page 15 of 15 ISSUE 6: March 20   © Copyright...
  • Page 16 DEBUR AND DO NOT SCALE DRAWING DIMENSIONS ARE IN MILLIMETERS BREAK SHARP SURFACE FINISH: POWDER COATED EDGES TOLERANCES: AFTER ASSEMBLY APO GREY HYQUEST SOLUTIONS PTY LTD LINEAR: 0.05 THIRD ANGLE PROJECTION ANGULAR: 0.05 NAME SIGNATURE DATE TITLE: BAROSSA VERSION 2...
  • Page 17 HyQuest Solutions Pty Ltd Latrobe & Barossa Winch Model DDT700 & DDT900...
  • Page 23 HyQuest Solutions Pty Ltd Latrobe & Barossa Winch Model DDT900 & DDT700...

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