HyQuest Solutions WS250 Instruction Manual
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HyQuest Solutions WS250 Instruction Manual

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HyQuest Solutions Pty Ltd
WS250/WS400/WS500
INSTRUCTION MANUAL
QUALITY SYSTEM
ISO: 9001
CERTIFIED
HYQUEST SOLUTIONS PTY LTD
48-50 Scrivener St, Warwick Farm, NSW 2170,
 
AUSTRALIA
Phone: +61 2 9601 2022 Fax: +61 2 9602 6971
Email:
sales@hyquestsolutions.com.au
Web:
www.hyquestsolutions.com.au
ISSUE 3:11/6/19
WS200/WS300/WS500
Page 1 of 28
©
Copyright

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  • Page 1 HyQuest Solutions Pty Ltd WS250/WS400/WS500 INSTRUCTION MANUAL QUALITY SYSTEM ISO: 9001 CERTIFIED HYQUEST SOLUTIONS PTY LTD 48-50 Scrivener St, Warwick Farm, NSW 2170,   AUSTRALIA Phone: +61 2 9601 2022 Fax: +61 2 9602 6971 Email: sales@hyquestsolutions.com.au Web: www.hyquestsolutions.com.au ISSUE 3:11/6/19...

  • Page 2: Table Of Contents

    HyQuest Solutions Pty Ltd CONTENTS   CONTENTS ................................2   INTRODUCTION ..............................3   OPERATION ................................. 4   Initial set up: ............................... 4   MAINTENANCE ..............................7   SPECIFICATIONS ..............................8   FAULT FINDING ..............................9   Mechanical ................................. 9  ...

  • Page 3: Introduction

    The HyQuest Solutions Models WS250, WS400 and WS500 Gauging Winches are our latest generation of portable type single drum winches. The WS250/400/500 is used in conjunction with a current meter and a gauging weight for the measurement of water flow in streams where wading is a difficult task, hence measurement is performed from a boat or a bridge.

  • Page 4: Operation

    Colombus gauging weight in sizes of 7, 15, 23, 34, 45 and 68 Kg. This assembly is suspended from the WS250/400/500 gauging winch with armoured signal cable. HyQuest Solutions provides a range of counters to operate with the WS250/400/500 winch. The models available are CMC20A, CMCsp, PVD100, PVD200 and the HydroTab/CMCbt android device.
  • Page 5 Using the Winch Board All models can be used with the HyQuest Solutions Winch board model SAN22SS. Due to the wide drum width on the Model WS500 it is not suitable for the 3WBC or 4WBC Bridge Crane products.
  • Page 6 A Reel Trolley used to perform gauging from a bridge. Note: The WS250/400 is mounted to the 3WBC Bridge Crane using the 4 mounting holes on the bottom of the frame and the 4 bolts supplied with the winch. ISSUE 3:11/6/19...

  • Page 7: Maintenance

    HyQuest Solutions Pty Ltd During Operation  Rotate the handle in a counter-clockwise direction until the “underside” of the gauging weight touches the surface of the water.  At this instance, you need to reset the mechanical counter on the winch. Please note do not reset the counter while rotating as it may cause the number reels to momentarily jam.

  • Page 8: Specifications

    SPECIFICATIONS 70kg (154 lbs) maximum when used with the 4WBC bridge crane (Models Load Capacity: WS250 and 400 only). 45Kg ( 99 lbs) when used stand alone on a SAN22SS winch frame or with the 3WBC bridge crane. (all Models) Sounding Drum: Cast Aluminium, 320mm (12.6”) Circumference.

  • Page 9: Fault Finding

    HyQuest Solutions Pty Ltd FAULT FINDING Mechanical Fault Symptom Possible Cause Action Counter not registering Counter was reset while rotating Reset counter in a stop handle position Counter gear loose on shaft Tighten Grub Screw Weston brake will not Seizure due to prolonged period...
  • Page 10 HyQuest Solutions Pty Ltd Damaged brush or terminal wire Bridge slipring to winch frame. If signal emits that means proper circuit between brush and red terminal. If no signal, loose red terminal connection, broken, or brush sticking. To check condition of brush...

  • Page 11: Fitting Amergraph Cable To Slipring

    HyQuest Solutions Pty Ltd FITTING AMERGRAPH CABLE TO SLIPRING Step1. Feed the cable through drum end as shown Step2. Remove 80 mm (3”) of the inner layer Remove 95 mm (3.7”) of the outer of the amergraph cable cut 65mm (2.5”) layer of the amergraph cable neatly.
  • Page 12 HyQuest Solutions Pty Ltd Step4. Slide 105mm (4”) of Heat shrink above the cable end as shown This is how the cable should look Solder the ring terminal to the end of the Step5. contact wire and slide the Heat shrink over and shown.
  • Page 13 HyQuest Solutions Pty Ltd Step6. Screw the ring terminal to slipring using the existing screw and tighten the cable clamp and test signal. Cable clamp ISSUE 3:11/6/19 WS200/WS300/WS500 Page 13 of 28 © Copyright...

  • Page 14: Fitting C1 Connector To Amergraph Cable

    HyQuest Solutions Pty Ltd FITTING C1 CONNECTOR TO AMERGRAPH CABLE 1. With R Clip SC019-01 and Pin C101-03 removed, push the end of the sounding cable through the connector body C101-01. Connector Body C101-01 2. Loop the cable and push back through the connector for approximately 400MM.

  • Page 15: Fitting Angle Plug To Amergraph Cable

    HyQuest Solutions Pty Ltd FITTING ANGLE PLUG TO AMERGRAPH CABLE 1. Slide nut and flanged bush onto Amergraph cable. 2. Wrap insulating tape around cable 25mm (1") from end, or fit heat shrink, 20mm (3/4") long. 3. Unwind outer layer of cable and cut off at tape.
  • Page 16 HyQuest Solutions Pty Ltd 8. Slide rubber seal onto conductor and then push cable into plug. Look into the other end of the plug and check that the conductor wire is in the centre of the plug hole. Plug Rubber Seal...

  • Page 17: Fitting Tee Plug To Amergraph Cable

    HyQuest Solutions Pty Ltd FITTING TEE PLUG TO AMERGRAPH CABLE Proceed steps 1-9 on both sides of plug. Screw pin into plug and tighten, using 1/16" hexagon wrench as a lever Slide rubber insulator onto pin Check circuit. Angle Plug Assembly TP02 ISSUE 3:11/6/19 WS200/WS300/WS500 Page 17 of 28 ©...

  • Page 18: Part List

    HyQuest Solutions Pty Ltd PART LIST ITEM NO. PART NUMBER DESCRIPTION QTY. WS401 FRAME SC008-78 M10 NUTSERT SC017-35 M10 HEX BOLT SC004-34 M10 FLAT WASHER SC045-21 M5x12 SOC HD SCREW SC045-88 M5x8 SOC HD SCREW Frame Assembly ISSUE 3:11/6/19 WS200/WS300/WS500 Page 18 of 28 ©...
  • Page 19 HyQuest Solutions Pty Ltd Drum Assembly ISSUE 3:11/6/19 WS200/WS300/WS500 Page 19 of 28 © Copyright...
  • Page 20 HyQuest Solutions Pty Ltd ITEM NO. PART NUMBER DESCRIPTION QTY. WS402-01 DRUM WS402-02 DRUM END RHS WS402-03 DRUM END LHS WS402-04 BRAKE PAD WS402-05 RATCHET WS402-06 BRAKE SPACER WS402-07 GEAR SPACER WS402-08 DRUM GEAR SC045-88 M5 x 8 SOC HD SCREW...
  • Page 21 HyQuest Solutions Pty Ltd ITEM NO. PART NUMBER DESCRIPTION QTY. WS403-03 PAWL BUSH WS403-02 PAWL WS403-01 PAWL SHAFT WS403-05 PAWL SPRING WS403-04 PAWL RETAINER RING SC004-34 M10 FLAT WASHER SC050-06 M2.5 SPLIT PIN Pawl Assembly ISSUE 3:11/6/19 WS200/WS300/WS500 Page 21 of 28 ©...
  • Page 22 HyQuest Solutions Pty Ltd ITEM NO. PART NUMBER DESCRIPTION QTY. W S404-01 BEARING HOUSING SC058-36 BEARING 25ID x 42OD x 9W W S404-02 BEARING RETAINER RHS Bearing Assembly ISSUE 3:11/6/19 WS200/WS300/WS500 Page 22 of 28 © Copyright...
  • Page 23 HyQuest Solutions Pty Ltd ITEM NO. PART NUMBER DESCRIPTION QTY. WS405-01 SIGNAL ADAPTOR HOUSING SC044-18 BANANA PLUG - BLACK SC044-17 BANANA PLUG - RED WS405-02 SIGNAL ADAPTOR PROTECTOR SC016-22 M4x25L CHEESE HD SCREW SLOT SC039-20 M5x20L GRUB SCREW SC077-01 CONTACT BRUSH...
  • Page 24 HyQuest Solutions Pty Ltd ITEM NO. PART NUMBER DESCRIPTION QTY. W S406-01 W INCH CARRY HANDLE SC047-27 DEPTH COUNTER W S406-03 COUNTER GEAR W S406-04 COUNTER GEAR HUB W S406-02 COUNTER BRACKET SC045-88 M5x8 SOC HD SCREW SC004-14 M5 FLAT W ASHER...
  • Page 25 HyQuest Solutions Pty Ltd Depth Counter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. WS407-01 BEARING SHAFT RETAINER SC058-35 BEARING 17ID x 40OD x 12W LHS Bearing Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. W S408-01 LAYER W INDING SCREW W S408-02 1/8"...
  • Page 26 HyQuest Solutions Pty Ltd Layer Winding Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. W S409-02 PRESSURE ROLLER W S409-01-A PRESSURE ROLLER PIN W S409-01-B PREESURE ROLLER BRACKET SC045-89 M5x6 SOC HD SCREW SC004-14 M5 FLAT W ASHER Pressure Roller Assembly...
  • Page 27 HyQuest Solutions Pty Ltd ITEM NO. PART NUMBER DESCRIPTION QTY. WS410-01 WINCH HANDLE SC040-53 HANDLE GRIP SC008-69 M10 NYLOCK NUT Handle Assembly ISSUE 3:11/6/19 WS200/WS300/WS500 Page 27 of 28 © Copyright...
  • Page 28 HyQuest Solutions Pty Ltd ITEM NO. PART NUMBER DESCRIPTION QTY. WS410-01 WINCH HANDLE SC040-53 HANDLE GRIP SC045-19 M10 NYLOCK NUT Shaft Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. C1 CONNECTOR AP01 ANGLE PLUG SC099-06 AMERGRAPH CABLE 2.5 MM (1/10") DIA...

This manual is also suitable for:

Ws400Ws500

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