Ideal Boilers VOGUE MAX SYSTEM 15 Installation & Servicing
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Ideal Boilers VOGUE MAX SYSTEM 15 Installation & Servicing

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INSTALLATION
& SERVICING
VOGUE MAX SYSTEM 15 18 26 32
When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance
specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.
For the very latest copy of literature for specification and maintenance practices visit our website idealboilers.com
where you can download the relevant information in PDF format.
February 2019
UIN 219005 A03

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Summary of Contents for Ideal Boilers VOGUE MAX SYSTEM 15

  • Page 1 When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.
  • Page 2 ERP DATA MODEL SYMBOL UNITS Condensing Boiler Low Temperature Boiler B1 Boiler Cogeneration Space Heater Equipped with a Supplementary Heater Combination Heater Nominal Heat Output for Space Heating Full Load Part Load 10.5 Auxiliary Electricity Consumption Full Load 0.025 0.040 0.045 0.049 Part Load...
  • Page 3 PRODUCT FICHE VOGUE MAX SYSTEM BOILER Ideal Boilers ERP DATA SYMBOL UNITS MODEL Condensing boiler Seasonal Space heating efficiency class Rated heat output ƞ Seasonal space heating energy efficiency Annual energy consumption Sound power level, indoors Seasonal Space Heating Energy Efficiency of the Boiler...
  • Page 4 Installation and Servicing...
  • Page 5 Relevant Installation changes implemented in this book from Mod Level ..A02 (July 18) to A03 (Feb 19) ERP Data (Page 2) Updated Nox Emissions figures Section 1.15 Condensate Drain Updated information and figures Section 3.1 Maximum & Minimum rates information Ideal Boilers reserve the right to vary specification without notice Installation and Servicing...
  • Page 6 Installation and Servicing...

  • Page 7: Table Of Contents

    CONTENTS GENERAL ..............10 SERVICING ............... 45 Introduction ..............10 Servicing Schedule ............ 45 Operation ..............10 Boiler Front Panel Removal / Replacement ....46 Safe Handling ............. 10 Lowering Controls Panel/Accessing Mains Wiring ..46 Optional Extra Kits ............. 10 Fan And Venturi Assembly Removal And Cleaning ..

  • Page 8: General

    SECTION 1 - GENERAL Table 1 - General Data Gas supply 2H - G20 - 20mbar Gas Supply Connection 22mm copper compression Injector Size 3.40 3.35 4.30 4.80 Flow Connection Central Heating 22mm copper compression Return Connection Central Heating 22mm copper compression Flue Terminal Diameter Average Flue Temp-Mass Flow Rate (CH) ºC (g/s)
  • Page 9 SECTION 1 - GENERAL VOGUE MAX SYSTEM Natural Gas only Boiler size G.C. Appliance No. (Benchmark No.) 41-796-22 41-796-23 41-796-24 41-796-25 Destination Country: GB, IE For GB, to comply with Building Regulations Part L1 (Part 6 in Scotland) the boiler should be fitted in accordance with the manufacturer’s instructions.

  • Page 10: Introduction

    • Use personal protective equipment as appropriate, e.g. these Installation and Servicing Instructions or as otherwise recommended by Ideal Boilers in writing. If in doubt please gloves, safety footwear. During all manoeuvres and handling actions, every attempt enquire.

  • Page 11: Location Of Boiler

    SECTION 1 - GENERAL 1.6 SAFE HANDLING OF SUBSTANCES • For the minimum clearances required for safety and subsequent service, see the wall mounting template and No asbestos, mercury or CFCs are included in any part of the Section 1.16. In addition, sufficient space may be required to boiler or its manufacture.

  • Page 12: Terminal

    SECTION 1 - GENERAL 2. It is important that the position of the terminal allows the free 1.10 TERMINAL passage of air across it at all times. The terminal assembly can be adapted to accommodate various 3. Minimum acceptable spacing from the terminal to wall thicknesses.

  • Page 13: Boiler Dimensions, Services & Clearances

    SECTION 1 - GENERAL all dimensions in mm 1.16 BOILER DIMENSIONS, SERVICES & CLEARANCES The boiler connections are made on the boiler connection tails. Refer to Section 2.15. into which the boiler is going to be installed is less than the length of flue required the flue must be fitted from the The following minimum clearances must be maintained for operation and servicing.

  • Page 14: System Requirements

    SECTION 1 - GENERAL 1.17 SYSTEM REQUIREMENTS Central Heating Notes Pressure relief valve setting bar a. The method of filling, refilling, topping up or flushing sealed primary hot water circuits from the mains via a temporary hose connection Vessel charge pressure 0.5 to 0.75 is only allowed if acceptable to the local water authority.

  • Page 15: System Balancing

    Heating Systems. Scalemaster Water Treatment Products Emerald Way, Stone, Staffordshire ST15 0SR If water treatment is used Ideal Boilers recommend only the use Tel: +44 (0) 1785 811636 SCALEMASTER SM1-PRO, FERNOX, MBI, ADEY MC1 or SENTINEL inhibitors and associated water treatment products, which X100 Calmag Ltd.

  • Page 16: Installation

    SECTION 2 - INSTALLATION 2.1 BOILER ASSEMBLY - Exploded View Note that item numbers are linked to the spares list 104 CH Return Valve 127 Pressure Gauge 214 Siphon trap 318 Control Box Lid 105 CH Flow Valve 131 CH Water Pressure Sensor 217 Gas Cock 319 Programmer Blank Insert 108 Pump Head...

  • Page 17: Unpacking

    SECTION 2 - INSTALLATION 2.2 UNPACKING The boiler is supplied fully assembled in Pack A. A telescopic or non-telescopic flue assembly for rear or side flue outlet, in Pack B is supplied as a separate order. Unpack and check the contents. Pack A Contents Boiler Hardware Pack Box...

  • Page 18: Front Panel Removal

    SECTION 2 - INSTALLATION UNPACKING CONT’D Note. This flue system incorporates a removable flue outlet nose that utilises a push fit location system. This enables the installation of deflector, high level or balcony outlet flue kits without the removal of the whole ‘B’ pack terminal. The appliance must not be operated without the desired outlet nose correctly fitted in place.

  • Page 19: Wall Mounting Template

    SECTION 2 - INSTALLATION 2.4 WALL MOUNTING TEMPLATE Extended centre line The wall mounting template is located on the internal protective 131(or 176) packaging. The template shows the position of the fixing and rear flue centre holes for a standard installation V - See Diagram Below Care MUST be taken to ensure the correct holes are drilled.

  • Page 20: Determining The Flue Length & Flue Packs Req'd

    SECTION 2 - INSTALLATION 2.8 DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED IMPORTANT. The boiler must be installed in a vertical position in accordance to the installation instructions. FLUE KITS Telescopic Flue‘B’ Pack - contains: Flue turret, telescopic flue incorporating a terminal, rubber wall seal and instructions Horizontal Flue Terminal (600mm long) ‘B’...
  • Page 21 SECTION 2 - INSTALLATION DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED, CONT’D Edge of turret Edge of turret Edge of turret FIGURE 1 to outside face of wall plus to outside face of wall plus to outside face of wall plus 44mm = ue length 44mm = ue length 44mm = ue length...

  • Page 22: Cutting & Setting The Flue Length

    SECTION 2 - INSTALLATION 2.9 CUTTING & SETTING THE FLUE LENGTH TELESCOPIC FLUES TELESCOPIC FLUE B PACK SHOULD ONLY BE ADJUSTED FOR USE WITHIN ITS SPECIFIED RANGE AND MUST NOT BE CUT HORIZONTAL FLUE TERMINAL (1000MM LONG) B PACK (TELESCOPIC) MUST ONLY BE CUT IF REQUIRED FLUE LENGTHS ARE BETWEEN 602 &...

  • Page 23: Installing The Flue

    SECTION 2 - INSTALLATION 2.10 INSTALLING THE FLUE FITTING FLUE THROUGH THE WALL 1. Measure wall thickness and add 14mm. 2. Measure from the outer terminal lip towards outer flue, place a small location mark at the dimension acquired at point 1. 3.

  • Page 24: Condensate Drain

    SECTION 2 - INSTALLATION 2.11 CONDENSATE DRAIN Condensate Pump Condensate Drain Where gravity discharge to an internal termination is not physically possible or where very long internal pipe runs would be required Condensate to reach a suitable discharge point, a condensate pump of a Drain specification recommended by the boiler or pump manufacturer should be used terminating into a suitable internal foul water...
  • Page 25 SECTION 2 - INSTALLATION CONDENSATE DRAIN - CONT’D Figure 3 - Connection of a Condensate Pump Typical Figure 4 - Connection of condensate Drainage Pipe to Method (see manufacturer’s detailed instructions) External Soil & Vent Stack Boiler Water/weather Visible air break with 75mm proof insulation Boiler...

  • Page 26: Fitting The Optional Roof Flue Kit (Flat Or Pitched)

    SECTION 2 - INSTALLATION 2.12 FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched) Note. A flat or pitched roof flashing plate (not supplied) is required before proceeding with the installation of this kit. This kit is suitable for both flat and pitched roof terminations, using a concentric flue to run vertically from the top of the boiler and terminating above roof level.

  • Page 27: Flue Terminal Position

    SECTION 2 - INSTALLATION 2.13 FLUE TERMINAL POSITION The terminal should be positioned so that products of combustion can safely disperse at all times. Pluming may occur at the termination so, where possible, terminal positions where this could cause a nuisance 3 0 0 m m should be avoided.

  • Page 28: Assembling The Roof Flue Kit

    SECTION 2 - INSTALLATION 2.14 ASSEMBLING THE ROOF FLUE KIT Determine the correct height that the flue should terminate above the roof. If after calculating or measuring the overall flue height from the top of the boiler, it is necessary to cut both pipes of assembly A, then ensure they are cut equally leaving the inner flue tube longer than the outer air tube as supplied.

  • Page 29: Connections & Filling

    SECTION 2 - INSTALLATION 2.15 CONNECTIONS & FILLING NOTES. Ensure all boss blanking plugs are removed before connecting hardware. Each valve must be fitted to the correct boss as shown in the picture. Ensure each union is fitted with fibre seals provided. Do not subject any of the isolating valves to heat as the seals may be damaged.

  • Page 30: Electrical Connections

    SECTION 2 - INSTALLATION 2.16 ELECTRICAL CONNECTIONS Wiring should be 3 core PVC insulated cable, not less than WARNING. This appliance MUST be earthed. 0.75mm (24 x 0.2mm), and to BS 6500 Table 16. For IE A mains supply of 230Vac ~ 50 Hz is required. reference should be made to the current ETCI rules for electrical installations.

  • Page 31: Optional System Controls Kits

    SECTION 2 - INSTALLATION 2.18 OPTIONAL SYSTEM CONTROLS KITS Ideal offers the following kit:- (see kit for installation instructions) Weather Compensation Kit: Allows outside temperature sensing. Ideal Touch Heat & System RF Programmable Room Thermostat: Transceivers fit into boiler. Portable room thermostat. 2.19 INTERNAL WIRING - EXTERNAL CONTROLS The Vogue Max System boiler comes pre-fitted with a red link wire between the SL1 connections and a violet link wire between the OpenTherm connections of the installer wiring connections.

  • Page 32: System Control Wiring

    SECTION 2 - INSTALLATION 2.20 SYSTEM CONTROL WIRING SYSTEM BOILER WITH Y PLAN SYSTEM Y PLAN FUSED VALVE SPUR BOILER SL 2 SL 1 MAINS IN CH ON HW ON TIMER HW OFF SYSTEM BOILER WITH S PLAN SYSTEM S PLAN VALVE S PLAN FUSED...

  • Page 33: External Electrical Controls

    SECTION 2 - INSTALLATION 2.21 EXTERNAL ELECTRICAL CONTROLS Wiring External to the Boiler EXAMPLE - Connection to Honeywell Evohome The fuse rating should be 3A. Wiring external to the boiler MUST be in accordance with the current I.E.E. (BS 7671) Wiring Regulations and any local regulations.

  • Page 34: Wiring Diagram

    SECTION 2 - INSTALLATION 2.22 WIRING DIAGRAM Installation and Servicing...

  • Page 35: Commissioning And Testing

    The integrity of the flue system and the flue seals, TIMER OR ROOM THERMOSTAT OFF as described in the Flue Installation section. SERVICE DUE Ideal Boilers 01482 498660 Proceed to put the boiler into operation as follows: MENU CHECK THE OPERATIONAL (WORKING) GAS...

  • Page 36: Initial Lighting

    SECTION 2 - INSTALLATION 2.24 INITIAL LIGHTING Legend A. Boiler Status B. Burner on Indication C. Hot Keys D. CH Temperature Control READY 39°C E. Boiler On / Off Switch TIMER OR ROOM THERMOSTAT OFF F. Pressure Gauge C TO CYLINDER 15°C G.

  • Page 37: Check Ch & Hw Cylinder Operation

    SECTION 2 - INSTALLATION 2.25 CHECK CH & HW CYLINDER OPERATION OPERATION WITHOUT OUTSIDE SENSOR OPERATION WITH OUTSIDE SENSOR When the burner is established the following screen will With all the system controls calling for heat, when the be displayed. burner is established the following screen will be displayed.

  • Page 38: Display Functions In Normal Operation

    TIMER OR ROOM TIMER OR ROOM TIMER OFF OR ROOM THERMOSTAT THERMOSTAT OFF THERMOSTAT OFF THERMOSTAT OFF AND CYLINDER THERMOSTAT OFF 15°C SERVICE DUE Ideal Boilers 01482 498660 MENU MENU MENU Cylinder Demand On, CH Demand Off Demand On READY 60°C...

  • Page 39: Menu Operation

    SECTION 2 - INSTALLATION 2.28 MENU OPERATION EFFICIENCY LEVEL INSTALLERS DETAILS RESET SERVICE INTERVAL To view the efficiency level of the boiler The service required message which If the boiler has not been serviced within is displayed after 12 months can be press MENU and the following screen will the last 12 months then a message will customised to show the installer’s...
  • Page 40 SECTION 2 - INSTALLATION MENU OPERATION - CONT’D FAULT HISTORY FAULT HELP VENT SYSTEM To view the Fault History of the boiler This feature provides a list of potential The Vent System feature aids removal of press MENU and the following screen corrective actions at an installer level air from the heat exchanger.
  • Page 41 SECTION 2 - INSTALLATION MENU OPERATION - CONT’D PUMP / FAN / VALVES SENSOR READINGS MAXIMUM FLOW TEMPERATURE It is possible to limit the maximum flow To view the current Water Pressure, To view the current status of the Pump, Switched Live Status, DHW Flow Rate, Diverter Valve, Fan and Gas Valve press temperature that can be set from the...
  • Page 42 SECTION 2 - INSTALLATION MENU OPERATION - CONT’D SERVICE MODE MINIMUM RATE SERVICE MODE MAXIMUM RATE PUMP MODULATION This feature will run the burner at This feature will run the burner at The boiler is factory set for pump minimum rate. Note that a CH demand maximum rate.
  • Page 43 SECTION 2 - INSTALLATION MENU OPERATION - CONT’D OUTSIDE SENSOR SLOPE PLOT GRAPHS This feature is only accessible if an To plot graphs of Water Pressure, Outside Sensor has been fitted to the Switch Live, DHW Flow Rate, DHW boiler. Boiler performance can be Temperature, Flow/Return Temperature, adjusted relative to the insulation level of Flame Status, Outside Temperature or...

  • Page 44: General Checks

    SECTION 2 - INSTALLATION 2.29 GENERAL CHECKS WATER CIRCULATION SYSTEM 6. Balance the system. Refer to Section 1.18. 1. With the system COLD, check that the initial pressure 7. Check the condensate drain for leaks and check that it is is correct to the system design requirements.

  • Page 45: Servicing

    SECTION 3 - SERVICING 3.1 SERVICING SCHEDULE For the very latest copy of literature for specification & maintenance practices, visit our website www.idealboilers.com, where you will be able to download the relevant information. WARNING. Always turn OFF the gas supply at the gas service cock, and switch OFF and disconnect the electricity supply to the appliance before servicing.

  • Page 46: Boiler Front Panel Removal / Replacement

    SECTION 3 - SERVICING 3.2 BOILER FRONT PANEL REMOVAL / REPLACEMENT REMOVAL 1. Loosen the 2 screws retaining the front panel at the underside of the boiler. 2. Release catches at underside of the front panel by pulling downwards. 3a. Pull the underside of the front panel forward then lift upwards to remove.

  • Page 47: Fan And Venturi Assembly Removal And Cleaning

    SECTION 3 - SERVICING 3.4 FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING 1. Refer to Sections 3.2 & 3.3. 2. Remove the ignition, detection and earth leads. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 4.

  • Page 48: Burner Removal And Cleaning

    SECTION 3 - SERVICING 3.6 BURNER REMOVAL AND CLEANING 1. Refer to Sections 3.2 & 3.3 2. To remove Fan, Burner and Venturi Assembly refer to Section 3.4. 3. Remove the assembly from the heat exchanger. 4. Brush off any deposits with a SOFT brush. 5a.

  • Page 49: Cleaning The Heat Exchanger

    SECTION 3 - SERVICING 3.8 CLEANING THE HEAT EXCHANGER Refer to Sections 3.2 & 3.3. Remove Fan, Burner and Venturi Assembly. Refer to Section 3.4. Once the front of the heat exchanger is open, the heat exchanger may be cleaned with a hand brush and vacuum cleaner to remove any debris.

  • Page 50: Replacement Of Components

    SECTION 3 - SERVICING 3.10 REPLACEMENT OF COMPONENTS When replacing ANY component: IMPORTANT. Ensure all gas valve connections are gas tight with a 1. Isolate the electrical supply gas soundness check up to the gas control valve. 2. Isolate water connections When work is complete, the front panel must be correctly refitted - ensuring that a good seal is made.

  • Page 51: Burner Injector Replacement

    SECTION 3 - SERVICING 3.12 BURNER INJECTOR REPLACEMENT 1. Refer to Sections 3.2 to 3.4 2. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 3. Carefully ease the injector out of the gas valve. 4. Replace injector ‘O’ ring. 5.

  • Page 52: Ignition Electrode Replacement

    SECTION 3 - SERVICING 3.15 IGNITION ELECTRODE REPLACEMENT 3& 6 1. Refer to Sections 3.2 & 3.3. 4.5±0.5 2. Disconnect the ignition lead and the earth connection 3. Release the 2 securing screws and carefully withdraw the probe. 4. Check the gap on the replacement ignition electrode is 4.5 ±...

  • Page 53: Spark Generator Replacement

    SECTION 3 - SERVICING 3.17 SPARK GENERATOR REPLACEMENT Refer to Sections 3.2 & 3.3. Disconnect the leads from the spark generator. Remove spark generator by pulling forwards to release the retaining clip, then push back to release the second retaining clip. Fit the new spark generator and re-assemble in reverse order ensuring that the the earth lead is replaced.

  • Page 54: Pcb Replacement

    SECTION 3 - SERVICING 3.20 PCB REPLACEMENT Note. Fit the earth strap provided with the PCB to your wrist and secure to a suitable earth on the boiler chassis. 1. Refer to Sections 3.2 & 3.3. Remove the 2 screws securing the controls housing lid. 3.

  • Page 55: User Pcb Replacement

    SECTION 3 - SERVICING 3.21 USER PCB REPLACEMENT Set both the user temperature selector knobs to the 12 o’clock position. Refer to Sections 3.2 & 3.3. Remove the two screws securing the controls housing lid. Refer to Section 3.20. Remove the electrical cover at the clips indicated. Refer to Section 3.20.

  • Page 56: Safety Pressure Relief Valve Renewal

    SECTION 3 - SERVICING 3.24 SAFETY PRESSURE RELIEF VALVE RENEWAL Refer to Sections 3.2 & 3.3. 2. Close the isolating service valves and drain the (CH) boiler. Refer to Section 3.22. 3. Remove the burner & Fan assembly, if required for access. Refer to Section 3.4.

  • Page 57: Pump Head Replacement

    SECTION 3 - SERVICING 3.26 PUMP HEAD REPLACEMENT Refer to Sections 3.2 & 3.3. 2. Close the isolating service valves and drain the (CH) boiler. Refer to Section 3.22. 3. Disconnect both electrical leads to the pump. 4. Remove the 4 Allen screws securing the pump head and remove.

  • Page 58: Heat Exchanger Replacement

    SECTION 3 - SERVICING 3.29 HEAT EXCHANGER REPLACEMENT Refer to Sections 3.2 & 3.3. Close the isolating service valves and drain the (CH) boiler. Refer to Section 3.22. Remove the condensate trap. Refer to Section 3.19. Remove the Burner & Fan assembly. Refer to Section 3.4. Remove the securing clips to disconnect the flow and return pipes below the heat exchanger.

  • Page 59: Expansion Vessel Recharging And Replacement

    SECTION 3 - SERVICING 3.30 EXPANSION VESSEL RECHARGING AND REPLACEMENT Recharging: A. Refer to Sections 3.2 & 3.3. B. Remove the charge point dust cover. C. Recharge the tank pressure to 0.75bar D. Refit in reverse order E. Check the operation of the boiler. Refer to Sections 2.24 - 2.27. Replacement: 1.

  • Page 60: Fault Finding

    SECTION 4 - FAULT FINDING 4.1 FAULT FINDING CHART MAIN MENU Go to Section 4.13 No Connection to OVERHEAT LOCKOUT Go to Section 4.2 NO CONNECTION TO PRIMARY PCB Primary PCB Overheat Lockout Check other gas appliances work If pre-payment meter check credit IGNITION LOCKOUT If not, contact gas supplier Go to Section 4.3...

  • Page 61: Overheat Lockout

    SECTION 4 - FAULT FINDING 4.2 OVERHEAT LOCKOUT Are the boiler and CH/cylinder system filled with water and Fill and vent the system and open all are all isolation, system filter and radiator valves open? isolation valves, then restart the boiler Is the flow/return differential across the boiler in Check the flow and return thermistors excess of 30°C?

  • Page 62: Flame Loss

    SECTION 4 - FAULT FINDING 4.4 FLAME LOSS If the boiler is restarted, does the boiler ignite for a Check the detection electrode and associated harness short time and then extinguish? for continuity, visual condition and position. Check if the condensate pipe is blocked.

  • Page 63: Flame On Before Gas Valve On

    SECTION 4 - FAULT FINDING 4.6 FLAME ON BEFORE GAS VALVE ON Check integrity of wiring from primary PCB to Flame Restart the boiler, does boiler work OK? Sense electrode, replace if deteriorated. Check condition of Flame Sense Electrode and replace if deteriorated Disconnect the electrical connection to the Flame Replace Flame Detection Electrode Sense Electrode.

  • Page 64: Return Thermistor Fault

    SECTION 4 - FAULT FINDING 4.9 RETURN THERMISTOR FAULT Disconnect the electrical connection to the Fit a new thermistor Return Thermistor and check the resistance using a suitable multimeter connected across the thermistor’s terminal pins. At 25°C expect 9,700 - 10,300 Ω At 60°C expect 2,400 - 2,600 Ω...

  • Page 65: No Connection To Primary Pcb

    SECTION 4 - FAULT FINDING 4.13 NO CONNECTION TO PRIMARY PCB Check the wiring from the Primary PCB to the User interface PCB is securely connected at both ends Replace the wiring from the Primary Turn power Off and On, does the fault disappear PCB to the User Interface PCB 4.14 NO CH BUT CYLINDER TEMPERATURE OK Ensure that the Timer and Room...

  • Page 66: No Hw But Ch Ok

    SECTION 4 - FAULT FINDING 4.15 NO HW BUT CH OK Are the Timer and Cylinder Stat calling for heat? Ensure the Timer and Cylinder stat are calling for heat Open the Radiator Valves Are the Radiator Valves open? Check zone Valve and Zone Valve Wiring Consult Electronic Programmable Room Stat Fault Finding Instructions Does the Zone Valve move to the appropriate position?

  • Page 67: Spare Parts

    SECTION 5 - SPARE PARTS When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. Failure to do so could affect safety or performance of this appliance.

  • Page 68: Benchmark & Commissioning

    SHORT LIST OF PARTS Installation and Servicing...
  • Page 69 Benchmark Commissioning and Servicing Section It is a requirement that the boiler is installed and commissioned to the manufacturers instructions and the data fields on the commissioning checklist completed in full. To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation.
  • Page 70 GAS BOILER SYSTEM COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. CONTROLS Programmable room thermostat Optimum start control...
  • Page 71 SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider SERVICE 01 SERVICE 02 ² % ² % ² % ² % (Where Possible) (Where Possible) Signature Signature SERVICE 03 SERVICE 04...
  • Page 72 FLOWCHART FOR CO LEVEL AND COMBUSTION RATIO CHECK ON COMMISSIONING A CONDENSING BOILER Important Preliminary Information on Checks The air gas ratio valve is factory-set and must not be adjusted DURING COMMISSIONING. If the boiler requires conversion to operate with a different gas family (e.g. conversion from natural gas to LPG) sepa- rate guidance is provided with the conversion kit supplied and this must be followed.
  • Page 73 Start Set Boiler to Maximum Gas Rate Carry Out Flue Integrity Check Using Analyser In accordance with boiler instructions, Insert analyser probe into air inlet test point (where available) and allow set boiler to operate at maximum rate readings to stabilise. (full load condition).
  • Page 74 NOTES Installation and Servicing...
  • Page 75 NOTES Installation and Servicing...
  • Page 76 NOTES Installation and Servicing...
  • Page 77 NOTES Installation and Servicing...
  • Page 78 NOTES Installation and Servicing...
  • Page 79 NOTES Installation and Servicing...
  • Page 80 For details of courses please ring: ... 01482 498432 Ideal Boilers Ltd. pursues a policy of continuing improvement in the design and performance of its products. The right is therefore reserved to vary specification without notice.

This manual is also suitable for:

Vogue max system 18Vogue max system 26Vogue max system 32

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