Table of Contents
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Original Instructions (EN)
18-inch or 22-inch 8-Blade or
11-Blade EdgeSeries
Reel or Forward Swept DPA
Cutting Unit
Reelmaster
®
3550 or 3555 Traction Unit
Model No. 03485—Serial No. 405130001 and Up
Model No. 03486—Serial No. 405130001 and Up
Model No. 03487—Serial No. 405100001 and Up
Model No. 03488—Serial No. 405130001 and Up
Model No. 03489—Serial No. 400000000 and Up
Form No. 3456-816 Rev A
™
Radial
*3456-816*
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Table of Contents
Related Manuals for Toro 03489
Summary of Contents for Toro 03489
- Page 1 Model No. 03485—Serial No. 405130001 and Up Model No. 03486—Serial No. 405130001 and Up Model No. 03487—Serial No. 405100001 and Up Model No. 03488—Serial No. 405130001 and Up Model No. 03489—Serial No. 400000000 and Up *3456-816* Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
Note emphasizes general information worthy of special attention. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model Contents and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Safety
• Use only accessories, attachments, and functioning properly on the machine. replacement parts approved by Toro. • Keep clear of any discharge opening. • Keep bystanders and children out of the operating Blade Safety area. -
Page 4: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Straight grease fitting Install the reel grease fitting. – No parts required Adjust the cutting unit O-ring Install the reel motors. Cap screws (may come assembled) Media and Additional Parts Description Qty. -
Page 5: Adjusting The Cutting Unit
Installing the Reel Motors Parts needed for this procedure: O-ring g031255 Cap screws (may come assembled) Figure 4 1. Cap screw (2) 3. Grease fitting Procedure 2. Setscrew 4. Grease vent Important: Before installing the reel motors, obtain and install the counter weights or other Install the straight grease fitting (Figure accessories on the opposite side of the cutting... -
Page 6: Product Overview
(front discharge). When conditions are heavy or wet, your Authorized Service Dealer or authorized Toro you may open the rear shield. distributor or go to www.Toro.com for a list of all approved attachments and accessories. To open the rear shield... - Page 7 Refer to Adjusting the Bedknife to the Reel (page Test the cutting performance by inserting a long strip of cutting performance paper (Toro Part 125-5610) between the reel and the bedknife, perpendicular to the bedknife (Figure 7). Slowly rotate the reel forward;...
- Page 8 Note: If starting with a large gap, both sides should initially be drawn closer by alternately tightening the right and left sides. Slowly rotate the reel so that the same blade that you checked on the right side is crossing the bedknife approximately 25 mm (1 inch) in from the end of the bedknife on the left side of the cutting unit.
- Page 9 Remove the 2 nuts securing each roller bracket and spacer to each side-plate mounting flange. Lower the roller and screws from the side-plate mounting flanges and spacers. Place the spacers onto the screws on the roller brackets. Secure the roller bracket and spacers to underside of side plate mounting flanges with the nuts previously removed.
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Page 10: Adjusting The Height Of Cut (Hoc)
Adjusting the Height of Cut ends of roller until the entire roller is parallel to the bedknife. (HOC) Note: For heights of cut greater than 2.54 cm (1 inch) install the High Height-of-Cut Kit. Loosen the locknuts securing the height-of-cut brackets to the cutting-unit side plates (Figure 14). - Page 11 Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inch) Less Normal More 0.95 cm (0.375 inch ) Less Normal More 1.27 cm (0.500 inch) Less Normal More 1.56 cm (0.625 inch) Less...
- Page 12 Part No. Bedknife Lip Height Height of Cut Low HOC 121-3167 (18 inch) 5.6 mm 6.4 to 12.7 mm (Model 03489) 110-4084 (22 inch) (0.220 inch) (0.250 to 0.500 inch) 5.6 mm 6.4 to 12.7 mm EdgeMax® Low HOC (Model 03485) 137-6090 (18 inch) (0.220 inch)
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Page 13: Height-Of-Cut Chart Terms
Turf Evaluator be set to the same aggressiveness of cut (number (Model 04399) regularly to determine the desired of rear spacers, Toro Part No. 106-3925); otherwise, bench-set height of cut. the after-cut appearance could be negatively affected (Figure 18). -
Page 14: Maintenance
Maintenance Lubricating the Cutting Units Using the Kickstand when Regularly lubricate the 5 grease fittings of each cutting Tipping the Cutting Unit unit (Figure 21) with No. 2 lithium grease. There are 2 lubrication points on the front roller, 2 on Whenever the cutting unit has to be tipped to expose the rear roller, and 1 at the reel-motor spline. -
Page 15: Relief-Grinding The Reel
Relief-Grinding the Reel Note: To extend the longevity of the sharpness of the edge of the reel and the bedknife—after grinding the The new reel has a land width of 1.3 to 1.5 mm (0.050 reel and/or the bedknife—check the reel to bedknife to 0.060 inch) and a 30°... -
Page 16: Servicing The Bedknife
(Figure The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for any grinder inaccuracy. -
Page 17: Servicing The Bedbar
Servicing the Bedbar Removing the Bedbar Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 28). g034113 Figure 26 1. Bedknife (vertical) 2. Angle indicator Press the Alt Zero button on the angle indicator. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet is mated with the edge of the bedknife (Figure... - Page 18 g027176 Figure 30 1. Bedbar bolt 3. Steel washer 2. Nut 4. Nylon washer Assembling the Bedbar Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers.
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Page 19: Servicing The Hd Dual Point Adjusters (Dpa)
Servicing the HD Dual Point Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings Adjusters (DPA) in the frame of the cutting unit (Figure 34). Secure the adjuster shaft with a flat washer and Remove all parts (refer to the Installation locknut (Figure... -
Page 20: Servicing The Roller
The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your authorized Toro distributor for assistance. g007790 Figure 35 6. Bearing nut 1. - Page 21 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 22 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Regulations.
- Page 23 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.