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HUSSONG MANUFACTURING CO., INC.
OAKPORT-18 LOG
OAKPORT-18 MILLIVOLT
Models #OAK-18-LE and #OAK-18-MV
Direct Vent Gas Stoves
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • OAK-18-LE & OAK-18-MV
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No: 0216GH051S • Rev. 02, October 2016
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are
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Summary of Contents for kozy heat OAKPORT-18 LOG
- Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. OAKPORT-18 LOG OAKPORT-18 MILLIVOLT Models #OAK-18-LE and #OAK-18-MV Direct Vent Gas Stoves WARNING: Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc.
- Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
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Page 5: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ..............5 7.0 FIREPLACE SET UP ..............20 7.1 Safety Barrier Installation .............20 1.0 INTRODUCTION ..............7 7.2 Glass Frame Assembly ..............20 1.1 Appliance Certification ..............7 7.3 #OP18-500 Log Set Installation ..........21 1.2 Requirements for the Commonwealth of Massachusetts ..7 7.4 Control Board Removal and Installation ........22 2.0 SPECIFICATIONS .............. -
Page 7: Introduction
1.0 INTRODUCTION 1.1 Appliance Certification 1.2.3 Signage A metal or plastic identification plate shall be permanently Laboratory: OMNI-Test Laboratories in Portland, Oregon mounted to the exterior of the building at a minimum of eight (8) Standards: feet above grade directly in line with the exhaust vent terminal ANSI Z21.88-2014/CSA 2.33-2014, Vented Gas Fireplace Heaters for the horizontally vented gas fueled heating appliance or equipment. -
Page 8: Specifications
2.0 SPECIFICATIONS 2.1 Appliance Packaging Components Part Number Description 700-203 Manual Gas Shut-off Valve OP18-500 Log Package OP18-057T Glass Frame Assembly 900-085 4 in (102 mm) Restrictor Plate 2.1.1 Additional Components Required Refer to Section 6.0 Venting on page 16 for approved vent systems. -
Page 9: Appliance Dimensions
2.3 Appliance Dimensions TOP VIEW ¼ ” (185mm) ⁄ ” (414mm) LEFT SIDE FRONT VIEW RIGHT SIDE ⁄ ” ¼ ” (421mm) (185mm) ⁄ ” ⁄ ” (283mm) (505mm) ¾ ” (680mm) ⁄ ” (175mm) ⁄ ⁄ ” ” (351mm) (570mm) Figure 2.1, Appliance Dimensions SPECIFICATIONS 9... -
Page 10: Safety Barrier Dimensions
2.4 Safety Barrier Dimensions WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. -
Page 11: Framing
3.0 FRAMING 3.1 Appliance Placement • This appliance must be installed on a level surface capable of supporting the fireplace and venting. If possible, place the Considerations fireplace in a position where the vent terminates between two studs, eliminating the need for any additional framing. WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. -
Page 12: Floor Support And Protection
3.2 Floor Support and Protection • The fireplace must be placed directly on a wood or non- combustible surface (not linoleum or carpet) extending the entire depth and width of the fireplace. • If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance. -
Page 13: Gas Line Connection
4.0 GAS LINE CONNECTION 4.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas. -
Page 14: Termination Locations
5.0 TERMINATION LOCATIONS 5.1 Vertical Vent Cap Termination WARNING: This gas appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM 12” (.30m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 5.1, Vertical Vent Cap Clearance... -
Page 15: Minimum Termination Clearances
5.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 5.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation... -
Page 16: Venting
6.0 VENTING 6.1 Approved 4” x 65/8” Vent Systems Vent Manufacturer Direct Vent System Termination American Metal Ameri-Vent Horizontal & Vertical Products Pro-Form EXCEPT Horizontal & Vertical CAP 940264 EXCELDirect Horizontal & Vertical Metal Fab Direct Vent Chimney Horizontal & Vertical Olympia Chimney Ventis Direct Vent Horizontal &... -
Page 17: Vent Restriction
6.4 Vent Restriction 6.4.2 Baffle Restriction This fireplace is shipped with the baffle restrictor set in Vertical terminations may display an active, compact flame. To position for natural gas minimum horizontal venting. Hussong achieve desirable flame appearance, the vent exhaust may be Manufacturing has outlined baffle restrictor adjustments for vent restricted by the restrictor plate (included in components packet) configurations listed on the following pages. -
Page 18: Vertical Terminations
6.5 Vertical Terminations NOTE: Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136. Table 6.1, NG & LPG - Minimum / Maximum Vertical Terminations Minimum Vertical Length Maximum Vertical Length 36 in 914 mm 50 ft 15.2 m... -
Page 19: Combination Venting
6.6 Combination Venting IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise for every 12 in (305 mm) of travel. Table 6.3, NG & LPG - Minimum Horizontal Vent Terminations Minimum Minimum Maximum Vertical Rise Horizontal Run Horizontal Run 24 in 610 mm 6 in... -
Page 20: Fireplace Set Up
7.0 FIREPLACE SET UP 7.1 Safety Barrier Installation 7.2 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, 7.1.1 Safety Barrier Screen (#OP18-SCR) cracked, or broken. Replacement of the glass assembly, should Locate the (4) slots located on each side of the fireplace be done by a licensed or qualified service person. -
Page 21: Op18-500 Log Set Installation
7.3 #OP18-500 Log Set Installation Align the holes in the bottom of logs OP18-2 and OP18-3 with the mounting pins on the burner. Push to seat. CAUTION: Do not place logs or lava rock directly over Align the pin on the bottom of log OP18-4 with the hole in burner port holes. -
Page 22: Control Board Removal And Installation
7.4 Control Board Removal and Installation WARNING: Avoid burns or personal property damage by using appropriate protection to remove any components if the burner and/or pilot have been burning. WARNING: DO NOT operate this appliance without the sealing gasket (located under the control board) in place. If the sealing gasket is damaged, it must be replaced. -
Page 23: Electrical Information
8.0 ELECTRICAL INFORMATION 8.2.2 Continuous Pilot Ignition WARNING: Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect System (Millivolt) this appliance and to replace any part of the control system and CAUTION: Do connect high voltage (115V) wire to the gas valve. - Page 24 PILOT APPLIANCE GROUND STAR IGNITER MAIN ON/OFF SWITCH BATTERY FLAME MALE END SENSOR PACK IPI/CPI SWITCH 886 PROFLAME PILOT BURNER Figure 8.1, Electronic Gas Valve Wiring Schematic with ON/OFF Rocker Switch PILOT WIRE ASSEMBLY APPLIANCE GROUND STAR IGNITER FLAME MALE END SENSOR BATTERY PACK IPI/CPI...
- Page 25 THERMOPILE THERMOCOUPLE PIEZO PILOT ON/OFF ROCKER SWITCH Figure 8.3, Millivolt Gas Valve Wiring Schematic with ON/OFF Rocker Switch THERMOPILE THERMOCOUPLE PIEZO PILOT WIRE ASSEMBLY Attach gas valve connectors to the wall switch/thermostat wires, connect to top and bottom terminals marked TH and TP-TH on gas valve Figure 8.4, Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring ELECTRICAL INFORMATION 25...
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Page 26: Op18-028 Optional Fan Kit
8.3 #OP18-028 Optional Fan Kit WARNING - Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your TEMPERATURE CONTROL SWITCH protection against shock hazard and should be plugged directly GROUND into a properly grounded three-prong receptacle. Do not cut or GROUND remove the grounding prong from this plug. -
Page 27: Operating Instructions
9.0 OPERATING INSTRUCTIONS 9.1 Lighting Instructions (#OAK-18-LE) • This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This • When this fireplace is initially lit, condensation will appear on is normal, and does not affect the performance or longevity of the glass. - Page 28 9.1.1 Pilot Ignition Selection (IPI/CPI) 9.1.2 Flame Height and Heat Output Adjustment Model #OAK-18-LE (electronic ignition system) has the option of a continuous (standing) pilot. This features allows the system to Model #OAK-18-LE (electronic ignition system) is equipped with a change from a intermittent pilot ignition (IPI) system to a continuous manual HI/LO pressure modulator knob for adjusting main burner pilot ignition (CPI) system.
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Page 29: Lighting Instructions (#Oak-18-Mv)
9.2 Lighting Instructions (#OAK-18-MV) speed the paint curing process. • This fireplace may produce noises of varying degree as it • When this fireplace is initially lit, condensation will appear on heats and cools due to metal expansion and contraction. This the glass. -
Page 30: Adjustment
10.0 ADJUSTMENT 10.1 Gas Pressure Testing Table 10.1, Pressure Requirements - OAK-18-LE (Electronic) NOTE: The appliance and its appliance main gas valve must Gas Pressure Natural Gas LP Gas be disconnected from the gas supply piping system during any Inlet Pressure 5”... - Page 31 10.1.2 Millivolt Gas Pressure Testing Table 10.2, Pressure Requirements - OAK-18-MV (Millivolt) IMPORTANT: Pressure check taps for manifold (outgoing) and Gas Pressure Natural Gas LP Gas inlet (incoming) pressure have been incorporated into the valve. Inlet Pressure 5” - 10.5” WC 11”...
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Page 32: Burner Flame Adjustments
10.2 Burner Flame Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired WARNING: To avoid property damage or personal injury, allow look is achieved. Always burn the fireplace insert for at least 15 the fireplace ample time to cool before making any adjustments. - Page 33 10.2.2 Vent Restriction 10.2.2.1 Baffle Restrictor Adjustment Remove the safety barrier and glass frame assembly to WARNING: To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments. access the baffle restrictor. Remove and save (1) screw to adjust the baffle restrictor to WARNING: Improper vent installation may cause the burner flames to lift or “ghost.”...
- Page 34 10.2.2.2 Restrictor Plate Installation Remove the safety barrier and the glass frame assembly. Remove (2) screws at the firebox back wall securing the baffle. Remove baffle to access venting. Bend the tabs on the restrictor plate (included in components packet) to approximately 80° angles. This will create tension when the restrictor is inserted into the exhaust pipe.
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Page 35: Troubleshooting
11.0 TROUBLESHOOTING 11.1 Electronic Ignition System • Verify the control module battery pack are fresh and installed with correct polarity. Troubleshooting • Verify all connections between the wire harnesses and the ATTENTION: Troubleshooting must be performed by a qualified system components are proper and positive. technician. - Page 36 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in Incorrect glass assembly Refer to Section 7.2 Glass Frame Assembly on page 20. operation installation Incorrect vent cap installation Adjust if necessary.
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Page 37: Continuous Pilot Ignition (Millivolt) System Troubleshooting
11.2 Continuous Pilot Ignition (Millivolt) System Troubleshooting ATTENTION: Troubleshooting must be performed by a qualified technician. Issue Cause Solution Verify piezo igniter is properly grounded. Tighten mounting fastener, No spark from electrode Piezo igniter wiring if required. to pilot when piezo button disconnection is triggered Check and repair, if necessary, the wire connections between the... - Page 38 Issue Cause Solution Burner will not light Lighting instructions not Turn gas control knob to ON position. followed Turn the ON/OFF rocker switch to ON position. Put wall switch, remote control, or thermostat in heat demand position. Plugged main burner orifice Remove blockage as necessary.
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Page 39: Maintenance
12.0 MAINTENANCE 12.2 Fan (optional) ATTENTION: Installation and repair should only done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use and at least annually by a professional service controls. -
Page 40: Replacement Parts List
13.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. OAK-18-LE CONTROL BOARD AND PARTS Control Board - NG OP18-140 Pilot Orifice - NG #62 700-166 Control Board - LPG OP18-141 Pilot Orifice - LPG #35 700-168 S.I.T. -
Page 41: Limited Warranty
Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture. -
Page 43: Lifetime Warranty
Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.
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