kozy heat BIRCHWOOD-20 LOG Installation And Operation Manual
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kozy heat BIRCHWOOD-20 LOG Installation And Operation Manual

Direct vent gas stove
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HUSSONG MANUFACTURING CO., INC.
BIRCHWOOD-20 LOG
Model #BIR-20-L
Direct Vent Gas Stove
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • BIR-20-L
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No: 0216GH050S • Rev. 01, August 2015
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. BIRCHWOOD-20 LOG Model #BIR-20-L Direct Vent Gas Stove WARNING: Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............5 7.2 Glass Frame Assembly ..............22 7.3 #BW20-500 Log Set Installation ..........23 1.0 INTRODUCTION ..............7 7.4 Control Board Removal and Installation ........24 1.1 Appliance Certification ..............7 8.0 ELECTRICAL INFORMATION ..........25 1.2 Requirements for the Commonwealth of Massachusetts ..7 8.1 Electrical Specifications ...............25 2.0 SPECIFICATIONS ..............

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification OBSTRUCTIONS”. Laboratory: OMNI-Test Laboratories in Portland, Oregon 1.2.4 Inspection Standards: The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation ANSI Z21.88-2014/CSA 2.33-2014, Vented Gas Fireplace Heaters unless, upon inspection, the inspector observes carbon monoxide CGA 2.17-M91 (R2009), Gas-Fired Appliances for Use at High detectors and signage installed in accordance with the provisions...

  • Page 8: Specifications

    2.0 SPECIFICATIONS 2.1 Appliance Components Part Number Description BW20L-150 Control Board Assembly 700-203 Manual Gas Shut-off Valve BW20-500 Log Package BW20-057T Glass Frame Assembly 700-408 Remote Control 900-085 4 in (102 mm) Restrictor Plate 2.1.1 Additional Components Required Refer to Section 6.0 Venting on page 18 for approved vent systems.

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions TOP VIEW ¼ ” (185mm) ⁄ ” (452mm) ¾ ” (658mm) LEFT SIDE FRONT VIEW RIGHT SIDE ⁄ ” ¼ ” (510mm) (185mm) ⁄ ⁄ ” ” (605mm) (359mm) ¾ ” (781mm) ⁄ ” (176mm) ⁄ ¾ ”...
  • Page 10 TOP VIEW ¼ ” (185mm) ⁄ ” (452mm) ¾ ” (658mm) LEFT SIDE FRONT VIEW RIGHT SIDE ⁄ ” ¼ ” (510mm) (185mm) ⁄ ⁄ ” ” (605mm) (359mm) ⁄ ” (913mm) ⁄ ” (308mm) ¾ ” ⁄ ” (349mm) (461mm) ¾...
  • Page 11 TOP VIEW ¼ ” (185mm) ⁄ ” (452mm) ¾ ” (658mm) LEFT SIDE FRONT VIEW RIGHT SIDE ⁄ ” ¼ ” (510mm) (184mm) ⁄ ⁄ ” ” (605mm) (359mm) ⁄ ” ⁄ ” (308mm) (219mm) ⁄ ” (389mm) Figure 2.3, Appliance Dimensions (shown with contemporary base) SPECIFICATIONS 11...

  • Page 12: Safety Barrier Dimensions

    2.4 Safety Barrier Dimensions WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 13: Framing

    3.0 FRAMING 3.1 Appliance Placement • This appliance must be installed on a level surface capable of supporting the fireplace and venting. If possible, place the Considerations fireplace in a position where the vent terminates between two studs, eliminating the need for any additional framing. WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

  • Page 14: Floor Support And Protection

    3.2 Floor Support and Protection • The fireplace must be placed directly on a wood or non- combustible surface (not linoleum or carpet) extending the entire depth and width of the fireplace • If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

  • Page 15: Gas Line Connection

    4.0 GAS LINE CONNECTION 4.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 16: Termination Locations

    5.0 TERMINATION LOCATIONS 5.1 Vertical Vent Cap Termination WARNING: This gas appliance must not be connected to a chimney serving any other appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM *12” (.30 m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING *If vent is closer than 12 in (.30 m), it must terminate at least 2 ft (.61 m) higher than any portion of a building within 10 ft (3.05...

  • Page 17: Minimum Termination Clearances

    5.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 5.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation...

  • Page 18: Venting

    6.0 VENTING 6.1 Approved 4” x 6⅝” Vent Systems Vent Manufacturer Direct Vent System Termination American Metal Ameri-Vent Horizontal & Vertical Products Pro-Form Horizontal & Vertical EXCELDirect Horizontal & Vertical EXCEPT CAP TM-4VT Metal Fab Direct Vent Chimney Horizontal & Vertical Olympia Chimney Ventis Direct Vent Horizontal &...

  • Page 19: Vent Restriction

    6.4 Vent Restriction 6.4.2 Baffle Restriction This fireplace is shipped with the baffle restrictor set in Vertical terminations may display an active, compact flame. To position for natural gas minimum horizontal venting. Hussong achieve desirable flame appearance, the vent exhaust may be Manufacturing has outlined baffle restrictor adjustments for vent restricted by the restrictor plate (included in components packet) configurations listed on the following pages.

  • Page 20: Vertical Terminations

    6.5 Vertical Terminations NOTE: Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136. Table 6.3, NG & LPG - Minimum / Maximum Vertical Terminations Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15.2 m...

  • Page 21: Combination Venting

    6.6 Combination Venting IMPORTANT: Horizontal vent sections require 1/4 in (6 mm) rise for every 12 in (305 mm) of travel. IMPORTANT: Natural gas and LP gas vent installations terminating with a snorkel cap require a minimum of 24 in (610mm) of vertical venting off the top of the appliance before the use of an elbow.

  • Page 22: Fireplace Set Up

    7.0 FIREPLACE SET UP 7.1 Safety Barrier Installation 7.2 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, Locate the (4) slots located on each side of the fireplace cracked, or broken. Replacement of the glass assembly, should frame.

  • Page 23: Bw20-500 Log Set Installation

    7.3 #BW20-500 Log Set Installation (2) mounting pins located on left and right side of the front burner. Push to seat. CAUTION: Do not place logs directly over burner port holes. Align the holes in the bottom of logs BW20-1, BW20-2, and Improper log placement may affect flame appearance and BW20-3 with the mounting pins on the back burner.

  • Page 24: Control Board Removal And Installation

    7.4 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 25: Electrical Information

    8.0 ELECTRICAL INFORMATION WARNING: Do not use this fireplace if any part has been under with the National Electrical Code, ANSI/NFPA 70, or the Canadian water. Immediately call a qualified service technician to inspect Electrical Code, CSA C22.1. this appliance and to replace any part of the control system and 8.2 Wiring Requirements any gas control which has been under water.

  • Page 26: Bw20-028 Optional Fan Kit

    8.3 #BW20-028 Optional Fan Kit WARNING - Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

  • Page 27: Operating Instructions

    9.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 28: Setup Proflame

    9.1 Setup Proflame 2 IFC Module • Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned Set the main ON/OFF rocker switch in the OFF position. off, provided CPI mode is turned on.

  • Page 29: Ifc Module Ignition Sequence

    9.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

  • Page 30: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 9.8 Remote Control Operation 9.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.

  • Page 31: Thermostat Operation

    9.8.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.
  • Page 32 9.8.8 Fan Speed Control (if applicable) Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed.

  • Page 33: Adjustment

    10.0 ADJUSTMENT 10.1 Pressure Testing 10.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise.

  • Page 34: Flame Appearance Adjustment

    10.2 Flame Appearance Adjustment Table 10.4, Flame Appearance Venturi Adjustment WARNING: To avoid property damage or personal injury, allow Flame Characteristic Cause Solution the fireplace ample time to cool before making any adjustments. Dark, orange flame Venturi closed too far Open venturi slightly with black tips Burner flame appearance and characteristics are affected by...
  • Page 35 10.2.2 Vent Restriction 10.2.2.1 Baffle Restrictor Adjustment Remove the safety barrier and glass frame assembly to WARNING: To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments. access the baffle restrictor. Remove and save (1) screw to adjust the baffle restrictor to WARNING: Improper vent installation may cause the burner flames to lift or “ghost.”...

  • Page 36: Restrictor Plate Installation

    10.2.2.2 Restrictor Plate Installation Remove the safety barrier and the glass frame assembly. Remove (4) screws at the firebox back wall securing the baffle. Remove baffle to access venting. Bend the tabs on the restrictor plate (included in components packet) to approximately 80° angles. This will create tension when the restrictor is inserted into the exhaust pipe.

  • Page 37: Troubleshooting

    11.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 38 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in Incorrect glass assembly Refer to Section 7.2 Glass Frame Assembly on page 22. operation installation Incorrect vent cap installation Adjust if necessary.

  • Page 39: Maintenance

    12.0 MAINTENANCE 12.2 Fan (optional) ATTENTION: Installation and repair should only done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use and at least annually by a professional service controls.

  • Page 40: Replacement Parts List

    13.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG BW20L-150 Valve Step Motor - LPG 700-504-1 Control Board - LPG BW20L-151 36 in. Flexible Gas Line - Black 700-236B S.I.T.

  • Page 41: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 43: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

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