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Egimotors RZR XP 1000 4S 2023 Owner's Manual

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Egimotors
2023
OWNER'S MANUAL
TRACTOR
RZR XP 1000 4S
Owner's manual part Number - OM23TRZRXP10004S
Read this manual carefully. It contains important safety
information. This is an adult Tractor only.
Operation is prohibited for those under 18 years of age.
WARNING

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  • Page 1 Egimotors 2023 OWNER’S MANUAL TRACTOR RZR XP 1000 4S Owner’s manual part Number - OM23TRZRXP10004S Read this manual carefully. It contains important safety information. This is an adult Tractor only. Operation is prohibited for those under 18 years of age.
  • Page 3 This Owner Manual refers to EGIMOTORS TRACTORS (To be filled in by your Dealer) This Owner’s Manual must remain inside your Tractor (Legal requirement) A digital/printable copy is available on www.Egimotors .it Model Type___________________________________________________ Year ________________________________________________________ Code number (spare parts use only) _______________________________...
  • Page 4 TABLE OF CONTENTS Thank you for purchasing an Egimotors Tractor, and welcome to our world- wide family of enthusiasts. We have done This manual to inform you on how to use and maintain the best condition of operation for your Tractor.
  • Page 5 INTRODUCTION INTRODUCTION IMPORTANT INFORMATION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. This Tractor is not a toy and can be hazardous to operate. This Tractor handles differently than other Tractor. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

  • Page 6: Near-Field Communication (Nfc)

    (IF EQUIPPED) Some Egimotors Tractor come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Egimotors emblem located at the front of the Tractor and seamlessly connects you to a digital platform of Tractor information and tools. See your dealer for more information.
  • Page 7 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are...

  • Page 8: Owner Requirements

    Any modifications or installation of non-POLARIS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to EGIMOTORS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
  • Page 9 EGIMOTORS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this Tractor. For example, young drivers may need to have an adult in the Tractor with them and not be allowed to drive with their friends in the Tractor.
  • Page 10 PREPARE TRACTOR FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the Tractor is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK Brake Fluid...
  • Page 11 SAFETY ITEM REMARK Seat Belts Check length of belt for damage, check latches for proper operation Exhaust Inspect spark arrester and clean if needed. Tractor Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system. Passenger Hand Hold Always adjust the hand hold to a comfortable...
  • Page 12 Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain EGIMOTORS recommended tire pressure. Check pressure before operating. Even if your Tractor has only been driven a short distance, the tire pressure readings can become higher.
  • Page 13 Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
  • Page 14 Always stay completely inside the Tractor and hold the steering wheel or hand holds. Body parts outside of the Tractor can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the Tractor for any reason.

  • Page 15: Driving Guidelines

    SAFETY DRIVING GUIDELINES Drive responsibly. This Tractor is not a toy and can be hazardous to operate. This Tractor has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other Tractor may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
  • Page 16 Watching someone else go over a jump or go airborne does not mean you can safely do so. Egimotors cannot determine whether any jump you may encounter is appropriate for this Tractor. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this Tractor and may cause serious injury or death.
  • Page 17 SAFETY TRACTOR MODELS ONLY This Tractor is approved for on-road use, limited to local road and NOT HIGHWAYS Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills.
  • Page 18 Riding near wooded areas or brush Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants. Riding in snow Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.
  • Page 19 SAFETY Avoid Collisions With Other Tractor When following another Tractor or operating in the same area as others, keep a safe distance to avoid collisions. Allow extra space when sight distances are limited by dust, snow, curves, hills, or other conditions. Plan ahead to avoid having to swerve or leave the trail to avoid a collision.
  • Page 20 Operating, Idling, Or Parking Near Combustible Materials Engine, exhaust, and other Tractor components can be very hot during and after use. Do not idle or park the Tractor over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover.
  • Page 21 Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent and keep a safe distance from powerlines. For more information about safety, contact an authorized EGIMOTORS dealer or visit the EGIMOTORS web site at www.polaris.com.
  • Page 22 TOWING WARNING Towing improperly can alter Tractor handling and may cause loss of control or brake instability. This RZR Tractor can tow Tractor ONLY of equal or lesser size and weight. When towing a disabled RZR Tractor, place the disabled Tractor’s transmission in neutral.
  • Page 23 SAFETY TRANSPORTING THE TRACTOR WARNING Cargo and other loose Tractor parts may fly off while transporting this Tractor. Secure or remove all cargo, and inspect the unit for loose parts prior to transport. If transporting the Tractor in a non-enclosed trailer, then the Tractor must FACE FORWARD, or roof must be removed.
  • Page 24 Secure or remove all cargo, and inspect the unit for loose parts prior to transport. 4. Always tie the frame of the EGIMOTORS Tractor to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front...

  • Page 25: Safety Labels And Locations

    Tractor, always read and follow the instructions of the labels on the Tractor. If any label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge.

  • Page 26: General Alert

    LOAD / PASSENGER / TIRE PRESSURE ALERT WARNING Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner's manual. NEVER carry fuel or other flammable liquids on this Tractor. Failure to follow this instruction could lead to serious burn injuries or death.
  • Page 27 SAFETY GENERAL ALERT WARNING Always read the owner’s manual. Never allow anyone under 18 years of age to operate this Tractor. Never use alcohol or drugs before or while driving or riding. This Tractor is not approved for on-road operation. Part number: 7183306 HITCH CAPACITY ALERT CAUTION...
  • Page 28 GREASING POINTS ALERT The Greasing Points Alert is located on the cargo box. CAUTION Lubricate as recommended. Read owner’s manual. Part number: 7185156 JACKING POINTS ALERT The Jacking Point Alert decal is located in the cargo box. CAUTION Jacking positions are located beneath the Tractor’s center points.
  • Page 29 SAFETY GENERAL ALERT WARNING Always read the owner’s manual. Never allow anyone under 18 years of age to operate this Tractor. Never use alcohol or drugs before or while driving or riding. This Tractor is approved for on-road operation. Part number: 7185803...
  • Page 30 Part number: 7181427 INTAKE ALERT The Intake Alert Caution label is located on the air intake. CAUTION Use a Egimotors approved air filter. The use of a non-Egimotors approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube.

  • Page 31: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Cargo Box ROPS Frame Fuel Tank Cap Radiators Cab Door Tie-Down Points (4 corners) Brake Pedal 8 Throttle Pedal Gear Selector Passenger Hand Hold...

  • Page 32: Auxiliary Outlets

    FEATURES AND CONTROLS SWITCHES Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet AUXILIARY OUTLETS The Tractor is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second outlet (if equipped) is in the rear passenger area. Use the outlets to power an auxiliary light or other optional accessories.

  • Page 33: Headlight Switch

    FEATURES AND CONTROLS POSITION FUNCTION The engine is off. Electrical circuits are off, except accessory 12V. The engine is off. Powers the display, terminal block, and front/rear accent lights. Check engine and power steering warning indicators will appear on the display in ACCESSORY this mode but will turn off when the Tractor is started if no issues are present.

  • Page 34: Horn Switch

    FEATURES AND CONTROLS HORN SWITCH The horn switch is located on the turn signal lever . Press the tip of the turn signal lever inward to sound the horn. HAZARD LIGHT The hazard light is controlled by the turn signal lever. To switch the hazard light to ON position, push the lever forward.

  • Page 35: Electronic Power Steering

    EPS has shut down. If the light remains on after starting the engine, the EPS system is inoperative. See your EGIMOTORS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 36 FEATURES AND CONTROLS MIRRORS Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the Tractor. SEATS NOTE TRACTOR MODELS ONLY: These seats are designed for this tractor model. Replacement with different seats is not possible. Before operating the Tractor, always push down on all seat backs to ensure the latches are secure.

  • Page 37: Seat Removal

    FEATURES AND CONTROLS SEAT ADJUSTMENTS On seats equipped with an adjustment lever under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position. Release the lever. The seat will lock into the new position. For other seat styles, loosen (do not remove) the four screws located on the seat bottom.

  • Page 38: Passenger Hand Hold

    FEATURES AND CONTROLS PASSENGER HAND HOLD Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments. 1. Remove the retainer from the end of the adjustment pin 2.
  • Page 39 FEATURES AND CONTROLS HOOD Remove the hood to access the radiator pressure cap and pressure tank 1. Turn the hood fasteners 1/4 turn. 2. Grasp the upper hood edge and pull upward to disengage the fasteners. 3. Pivot the hood forward and lift upward to disengage the lower hood hooks. 4.
  • Page 40 FEATURES AND CONTROLS FUEL CAP The fuel tank filler cap is located on the right-hand side of the Tractor near the passenger seat. To close, tighten the fuel cap until it clicks twice. Use Fuel Type as mentioned here below. SERVICE ACCESS PANELS ENGINE ACCESS PANEL The engine access panel is located...

  • Page 41: Cab Doors

    SEAT BELTS This EGIMOTORS Tractor is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Tractor speed will be limited to 15 mph (24 km/h) if the seat belt is not secured.

  • Page 42: Seat Belt Inspection

    If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized EGIMOTORS dealer or other authorized person. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.

  • Page 43: Gear Selector

    • L: Low Gear • H: High Gear Maintaining shift linkage adjustment is important to assure proper transmission function. Your EGIMOTORS dealer or qualified person can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the Tractor is moving or damage to the transmission could result.

  • Page 44: Brake Pedal

    FEATURES AND CONTROLS BRAKE AND THROTTLE PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the Tractor. Apply the brakes while starting the engine. THROTTLE PEDAL Push the throttle pedal 2 down to increase engine speed. Spring pressure returns the pedal to the rest position when released.
  • Page 45 FEATURES AND CONTROLS AUXILIARY BRAKE PEDAL An Auxiliary brake pedal is available The red pedal is the Auxiliary pedal located above the main one...

  • Page 46: Rear Hitch

    FEATURES AND CONTROLS HITCHES WARNING Whenever the Tractor is towing, always stay clear of the area between the Tractor and the towed object. Occupying this area while towing can result in serious injury or death. REAR HITCH NOTICE After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445 N⋅m.
  • Page 47 FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch (if equipped), remove the cotter pin and hitch pin Remove the hitch, then reinstall the hitch pin and secure the cotter pin 2. To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin 3.

  • Page 48: Rollover Protective Structure (Rops)

    ROLLOVER PROTECTIVE STRUCTURE (ROPS) The Rollover Protective Structure (ROPS) on this Tractor meets rollover performance requirements. Always have your authorized EGIMOTORS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the Tractor.

  • Page 49: Engaging Awd

    FEATURES AND CONTROLS ENGAGING AWD The AWD switch may be turned on or off while the Tractor is moving. Initially, the Tractor's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off.
  • Page 50 FEATURES AND CONTROLS LOCKING/UNLOCKING THE DIFFERENTIAL NOTICE Damage to the differential can occur if it is engaged while the Tractor is traveling at high speeds or while the rear wheels are spinning. Slow the Tractor to nearly stopped before engaging the differential. Locking the differential in slippery or low traction conditions helps improve traction.

  • Page 51: Instrument Cluster

    FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the Tractor by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.

  • Page 52: Toggle Buttons

    Steering (EPS) ON position. If the light remains on, the EPS system is Warning (if inoperative. See your EGIMOTORS dealer, or other equipped) qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 53 FEATURES AND CONTROLS LAMP INDICATES CONDITION Check Battery This warning usually indicates that the Tractor is operating at an RPM too low to keep the battery charged. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is applied.

  • Page 54: Rider Information Center

    This indicator shows whether 2X4, Turf, or AWD is active. Indicator Service A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your EGIMOTORS Indicator dealer, or other qualified person, can provide scheduled maintenance. See page 66 for resetting instructions.
  • Page 55 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Tractor Speed Speed of Tractor Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the Tractor.

  • Page 56: Backlight Color

    FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.

  • Page 57: Backlight Brightness

    FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.

  • Page 58: Trip Meter

    FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.

  • Page 59: Programmable Service Interval

    FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.

  • Page 60: Engine Error Codes

    FEATURES AND CONTROLS ENGINE ERROR CODES The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.

  • Page 61: Operation

    OPERATION OPERATION TRACTOR BREAK-IN ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling fuel. 2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 62 OPERATION PVT BREAK-IN (CLUTCHES / BELT) A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment. STANDARD BREAK-IN Drive at slower speeds for the first 50 miles (80 km) of operation.

  • Page 63: Starting The Engine

    OPERATION OPERATING GUIDELINES STARTING THE ENGINE NOTICE Operating the Tractor immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the Tractor. 1. Position the Tractor on a level surface outdoors or in a well- ventilated area. 2.

  • Page 64: Driving In Reverse

    OPERATION DRIVING IN REVERSE WARNING Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the Tractor. 2.
  • Page 65 OPERATION FUEL WARNING Gasoline and gasoline vapor is highly flammable and explosive. Refuel outdoors or in a well ventilated area free of any source of flame or sparks, including pilot lights from water heaters, furnaces, or clothes dryers. To avoid fires and explosions, follow these precautions when refueling.
  • Page 66 OPERATION WARNING Gasoline can expand while inside the tank. To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty. NOTICE Damage to the fuel pump will occur if the Tractor is operated with an empty fuel tank.

  • Page 67: Noise Emission Control System

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. CRANKCASE EMISSION CONTROL SYSTEM This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system.

  • Page 68: Maintenance

    MAINTENANCE MAINTENANCE ELEVATING THE TRACTOR FOR SERVICE Some service procedures require that the Tractor be elevated. Before proceeding, remember to: • Always position the Tractor on a firm, level surface before elevating. • Only use an appropriate sized lift or jack. •...

  • Page 69: Periodic Maintenance Chart

    Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your Tractor. An authorized EGIMOTORS dealer can perform any service that may be necessary for your Tractor. EGIMOTORS also recommends EGIMOTORS parts for emissions-related service, however equivalent parts can be used.
  • Page 70 Initial fluid level inspection; add lubricant if Lubricant needed Transmission Lubricant Initial fluid level inspection; add lubricant if (AGL) needed XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 71 Lines/Fasteners Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 72 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 73 MAINTENANCE 100 HOUR / 1000 MILE (1600 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 74 Cam Chain Tensioner Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 75 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 76 Lines/Fasteners Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 77 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 78 MAINTENANCE 200 HOUR / 2000 MILE (3200 KM) SERVICE ITEM REMARKS Brake Pads / Parking XU / Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable XU / Inspect;...
  • Page 79 Valve Clearance Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 80 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 81 Lines/Fasteners Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 82 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 83 MAINTENANCE 300 HOUR / 3000 MILE (4800 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 84 Cam Chain Tensioner Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 85 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 86 Lines/Fasteners Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 87 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 88 MAINTENANCE 400 HOUR / 4000 MILE (6400 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 89 Valve Clearance Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 90 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 91 Lines/Fasteners Spray Suppression Clean regularly Valances XU Seat Adjuster Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 92 Front Gearcase Inspect / add lubricant if needed Lubricant Transmission Lubricant Inspect / add lubricant if needed (AGL) XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services.
  • Page 93 MAINTENANCE 500 HOUR / 5000 MILE (8000 KM) SERVICE ITEM REMARKS Brake Pads / Parking Inspect pad wear; replace if worn beyond Brake Pads (INT’L) service limit Turn key on to pressurize fuel pump; check Fuel System lines / fittings for leaks and abrasion Parking Brake Cable Inspect;...
  • Page 94 Lubricate long threaded bolt and all pivot pins XU - Perform these procedures more often for Tractor subjected to severe use. D - Have an authorized Egimotors dealer perform these services. When the Tractor goes beyond 500 hours / 5000 Km, return to the 25 hours /...

  • Page 95: Lubrication Recommendations

    MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 96 MAINTENANCE Middle Prop Shaft Grease Fitting Rear Prop Shaft Grease Fitting Stabilizer Bar Bushings (on each side of the Tractor)
  • Page 97 PS-4 Extreme Duty 10W-50 4-Cycle Oil Oil may need to be changed more frequently if EGIMOTORS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the EGIMOTORS Products chapter.

  • Page 98: Oil Check

    MAINTENANCE OIL CHECK Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil check dipstick through the right rear wheel well. Access the oil fill cap through the service access panel on the floor of the cargo box.

  • Page 99: Oil And Filter Change

    MAINTENANCE OIL AND FILTER CHANGE Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart section. Always change the oil filter whenever changing oil. Access the oil check dipstick through the right rear wheel well. Access the oil fill cap through the service access panel on the floor of the cargo box.

  • Page 100: Transmission (Main Gearcase)

    MAINTENANCE 12. Remove the dipstick. Wipe it dry with a clean cloth. 13. Reinstall the dipstick completely. Remove the dipstick and check the oil level. 14. Remove the oil fill cap to add the recommended oil as needed. Maintain the oil level between the minimum and maximum marks on the dipstick.

  • Page 101: Fluid Change

    MAINTENANCE 4. Add the recommended fluid (listed in the Gearcase Specifications Chart section of this manual) to the bottom of the fill plug hole. Do not overfill. 5. Reinstall the fill plug. Torque to specification (listed in the Gearcase Specifications Chart). FLUID CHANGE The drain plug is located on the bottom of the gearcase.
  • Page 102 MAINTENANCE DEMAND DRIVE UNIT (FRONT GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. DEMAND DRIVE FLUID CHECK The fill plug is located on the bottom right side of the demand drive unit.
  • Page 103 MAINTENANCE DEMAND DRIVE FLUID CHANGE The demand drive drain plug is located on the bottom of the gearcase. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3. Remove the drain plug. Allow the fluid to drain completely. 4.

  • Page 104: Gearcase Specification Chart

    MAINTENANCE GEARCASE SPECIFICATION CHART Use of other fluids may result in improper operation of components. See the EGIMOTORS Products section for part numbers. DRAIN FILL PLUG PLUG GEARCASE LUBRICANT CAPACITY TORQUE TORQUE Transmission 1300 ml 14-19 Nm 14-19 Nm (Main...

  • Page 105: Spark Plugs

    MAINTENANCE SPARK PLUGS SPARK PLUG GAP / TORQUE Electrode Gap Spark Plug Torque 0.7-0.8 mm 12 N⋅m NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the Specifications section for details. Spark plug condition is indicative of engine operation.

  • Page 106: Spark Plug Condition

    MAINTENANCE 3. Remove the spark plug caps. 4. Using the spark plug wrench provided in the tool kit, remove the plugs by rotating them counterclockwise. 5. Reverse the procedure for spark plug installation. Torque to specification. SPARK PLUG CONDITION NORMAL PLUG The normal insulator tip is gray, tan or light brown.
  • Page 107 MAINTENANCE FUSE / RELAY CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.
  • Page 108 LABEL VALUE FUNCTION AWD Switch, Oxygen Sensor Heater, EPS Wake-Up, VSS, Seat Belt, AWD Coil, Gauge, Winch CHASSIS 10A Fuse Tractor: SCM Wake-Up, SCM Mode Switch Horn, Trailer Taillights, Position Lights, CHASSIS 2 15A Fuse Operator Alarm, Fog Lights Turn Signals FLASHER 10A Fuse Accessory Relay Coil, ECM Wake-Up,...

  • Page 109: Cooling System

    EGIMOTORS recommends the use of EGIMOTORS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Egimotors Products section for the part numbers. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
  • Page 110 RADIATOR COOLANT LEVEL / CHANGING COOLANT This procedure is required only if the cooling system has been drained for maintenance and/or repair. If the overflow bottle has run dry, the level in the radiator should also be inspected. CAUTION Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot.
  • Page 111 5. Reinstall the cap. If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your EGIMOTORS dealer or authorized person.
  • Page 112 VARIABLE TRANSMISSION (PVT) SYSTEM WARNING Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced.
  • Page 113 MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in Tractor damage, loss of control and severe injury or death.
  • Page 114 4. Remove ALL DEBRIS from the entire clutch air duct passage 5. Check for signs of damage to seals on the transmission and engine. See your dealer promptly for service if any seals appear to be damaged. Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail.

  • Page 115: Pvt Drying

    6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your Tractor requires service as soon as possible. Your EGIMOTORS dealer or authorized person can assist.

  • Page 116: Filter Systems

    FILTER SYSTEMS INTAKE PRE-FILTERS The engine intake pre-filter is located on the right side of the Tractor. The clutch air intake is located on the left side of the Tractor. Inspect the engine pre-filter before each use of the Tractor to ensure adequate air flow.

  • Page 117: Air Filter

    MAINTENANCE AIR FILTER Always change the air filter at the intervals outlined in the Periodic Maintenance Chart. 1. Remove the cargo box access panel. 2. Clean all dirt and debris from the air box area. 3. Unlatch the four (4) air box cover clips and carefully remove the air box cover.
  • Page 118 7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. NOTICE Use of a non approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Replacement filters are available at your dealer.

  • Page 119: Spark Arrester

    MAINTENANCE SPARK ARRESTER WARNING Never operate the Tractor without the spark arrestor. Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 120 BRAKES WARNING Operating the Tractor with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the Tractor with a spongy-feeling brake pedal. The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.

  • Page 121: Brake Inspection

    MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.

  • Page 122: Brake Fluid

    Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the Egimotors Products section for the part numbers. Change the brake fluid every two years and any time the fluid becomes...

  • Page 123: Suspension Settings

    WARNING Uneven adjustment may cause poor handling of the Tractor, which could result in an accident. Always adjust both the left and right spring preloads equally or have your EGIMOTORS dealer or qualified person perform the adjustments.
  • Page 124 WALKER EVANS RACING® SHOCKS Front Shock Preload Measurement Rear Shock Preload Measurement...
  • Page 125 MAINTENANCE FACTORY DEFAULT PRELOAD SETTINGS FACTORY DEFAULT PRELOAD SETTINGS WALKER EVANS RACING® RZR XP 4 51 mm (2.04 inches) Front 148 mm (5.83 inches) Rear Follow these guidelines if you make adjustments to this suspension. • Always return the suspension to the factory setting after the load is removed from the Tractor.

  • Page 126: Tire Tread Depth

    Cracking of the tread and sidewall rubber and/or deformation is evidence of aging. Tires should be inspected for aging before use. If signs of aging or damage are found, see your Egimotors dealer or other qualified person for assistance.

  • Page 127: Wheel Removal

    AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Lug Nut (Aluminum Front and Rear 160 N⋅m Wheels) Hub Retaining Nut Front and Rear 244 N⋅m WHEEL REMOVAL...

  • Page 128: Wheel Installation

    Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your EGIMOTORS dealer can assist. 1. Place the transmission in PARK.

  • Page 129: Headlight Replacement

    LIGHTS Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other Tractor. LED LAMPS If an LED headlamp appears to have moisture or fogging inside the lens, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.

  • Page 130: Headlight Beam Adjustment

    MAINTENANCE HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward and to the left or right. NOTICE Rider weight must be included on the seat while performing this procedure. 1. Position the Tractor on a level surface. The headlight should be approximately 7.6 m from a wall.
  • Page 131 If your Tractor becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the Tractor in for service before starting the engine. Your EGIMOTORS dealer can provide this service. If it’s impossible to take your Tractor to a dealer before starting it, follow the steps outlined below.

  • Page 132: Steering Wheel Inspection

    MAINTENANCE 8. Take the Tractor in for service as soon as possible, whether you succeed in starting it or not. Your EGIMOTORS dealer can provide the required service. 9. If water has been ingested into the PVT follow the steps in the EGIMOTORS Variable Transmission (PVT) System section for drying procedures.

  • Page 133: Battery Removal

    BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Your Tractor has a low-maintenance battery.

  • Page 134: Battery Maintenance And Charging

    If you do not drive the Tractor for more than TWO WEEKS, Egimotors recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
  • Page 135 If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage (DC) Charge Time* Action 100% 12.8-13.0 volts None, check...

  • Page 136: Cleaning And Storage

    Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the Tractor. The best and safest way to clean your EGIMOTORS Tractor is with a garden hose and a pail of mild soap and water.

  • Page 137: Washing Tips

    • Labels and decals • Electrical components and wiring • Air intake components If warning and safety labels are damaged, contact your EGIMOTORS dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
  • Page 138 MAINTENANCE POLISHING THE TRACTOR EGIMOTORS recommends the use of common household aerosol furniture polish for polishing the finish on your EGIMOTORS Tractor. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your Tractor.

  • Page 139: Storage Tips

    Washing the Tractor section for details. STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add EGIMOTORS Carbon Clean Fuel Treatment or EGIMOTORS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

  • Page 140: Removal From Storage

    6. If EGIMOTORS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. 7. Reinstall the spark plug caps to the spark plugs.

  • Page 141: Specifications

    SPECIFICATIONS SPECIFICATIONS RZR XP 4 1000 TRACTOR Dry Weight estimated 724 kg Rear Hitch Tongue Capacity 85 Kg Rear Hitch Towing Capacity 900 kg on the level ground Rear Cargo Box Capacity 136 kg Maximum Weight Capacity 408 kg (Payload) including accessory Maximum Braked Trailer Mass 900 kg Unbraked Trailer Towing...
  • Page 142 SPECIFICATIONS Bore x Stroke 93mm x 73.5mm Alternator Output 560 W @ 3000 RPM Compression Ratio 11.0:1 Starting System Electric Fuel System Electronic fuel injection Ignition System Spark Plug / Gap NGK® MR7F 0.7-0.8 mm Independent double a-arm with 40.6 cm Front Suspension travel Rear Suspension...

  • Page 143: Lubricants / Service Products

    LUBRICANTS / SERVICE PRODUCTS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil — 12 fl oz (355 mL) Aerosol 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 qt (0.95 L) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 gal (3.8 L) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil —...
  • Page 144 U-Joint Grease — 3 fl oz (89 mL) Cartridge 2871551 U-Joint Grease — 14 fl oz (414 mL) Cartridge 2871329 Dielectric Grease (Nyogel®) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2830438 EGIMOTORS Battery Trickle Charger...

  • Page 145: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or Use low range during loading. tall trailer in high range Starting out going up a Use low range. See the Low Range section for steep incline details.
  • Page 146 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Poor engine Check for fouled plugs or foreign material in gas performance tank or fuel lines. See your dealer. Slippage from failure to Always warm up the belt by operating below 30 warm up belt mph (48 km/h) for 1 miles (1.5 km) and for 5 miles (8 km) or more when temperature is below freezing.

  • Page 147: Engine Backfires

    TROUBLESHOOTING ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel Refuel Clogged fuel filter See your dealer Water is present in fuel Drain the fuel system and refuel Replace with fresh recommended Old or non-recommended fuel fuel Inspect plugs and replace if Fouled or defective spark plugs necessary...

  • Page 148: Engine Pings Or Knocks

    SOLUTION Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your EGIMOTORS dealer or qualified person can assist Incorrect spark plug gap or heat Set gap to specs or replace plugs range...

  • Page 149: Engine Stops Or Loses Power

    TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Inspect and clean (with soapy water) Clogged intake pre-filter or replace Other mechanical failure See your dealer POSSIBLE LEAN FUEL CAUSE SOLUTION Add or change fuel, clean the fuel Low or contaminated fuel system Low octane fuel Replace with recommended fuel Clogged fuel filter See your dealer...

  • Page 150: Limited Warranty

    This warranty is transferable to another owner during the warranty period through a EGIMOTORS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

  • Page 151: Warranty Coverage And Exclusions

    WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.

  • Page 152: Lubricants And Fluids

    MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. EGIMOTORS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 153 Tractor. If you purchase from a private party: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product...
  • Page 154 WARRANTY EXPORTED PRODUCTS EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS.

  • Page 155: Maintenance Log

    WARRANTY MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 156 Tractor Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ ASSEMBLY / SERVICE / INSPECTION - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable. Check Voltage and charge if below 12,8 Volts.
  • Page 157 Tractor Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ TEST RIDE ENGINE – Starting acceleration and smoothness. - IDLE SPEED – Verify when cold and hot the engine idle properly. - TROTTLE –...
  • Page 158 - SAFETY TRAINING COURSE SVIA – I have instructed the owner on the authorized SVIA Safety training online course. - PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this vehicle in accordance with the instructions issued by Egimotors. DEALERSHIP NAME____________________________#_________ DELIVERED BY_________________________________________...
  • Page 159 Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ CUSTOMER ACCEPTANCE - I have reviewed the Egimotors warranty Policy / Policies - I have inspected the Quadricycle and it meets my satisfaction. - I understand the importance of following the Owner’s Manual and instructions.
  • Page 160 Egimotors Via Filippo da Desio 49/51 20832 Desio (MB) ITALY info@polarisitalia.com For more informations visit www.Egimotors.it...

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