CNC4PC CS4EA4-1 User Manual

Cnc stepper motor control box

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CNC Stepper Motor
Control Box
CS4EA4-1
Rev. 1
April, 2012
USER'S
MANUAL
i

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Summary of Contents for CNC4PC CS4EA4-1

  • Page 1 USER’S MANUAL CNC Stepper Motor Control Box CS4EA4-1 Rev. 1 April, 2012...
  • Page 2: Table Of Contents

    USER'S MANUAL TABLE OF CONTENTS Page # Contents FEATURES ........................1 SPECIFICATIONS ......................2 SYSTEM REQUIREMENTS .................... 2 WARNING ........................2 CONTROL BOX DESCRIPTION ..................3 Front Panel Description .................... 3 Back Panel Description ..................... 3 Internal Layout ......................4 QUICK START (STEP by step) ..................
  • Page 3: Features

    FEATURES • Ethernet controlled CNC Stepper Control Box with microstepping. • 4 Stepper Motor. • Suitable for a wide range of stepping motors of Nema 17, 23 and 34. • Connector for an external Pendant. • On-Panel Emergency Stop Push Button (E-Stop). •...
  • Page 4: Specifications

    SPECIFICATIONS Main Voltage Input (VAC) 110V or 220V - Switch selectable Main voltage for motors (VDC) 48V or 36V Logic supply voltage (VDC) 5V and 24V Peak Current per axis (A) 5.6 Amp per Phase Step input frequency 0-200KHz Digital inputs (LOW) -0.5V - 0.8V Digital inputs (HIGH) 2V-5V...
  • Page 5: Control Box Description

    CONTROL BOX DESCRIPTION Front Panel Description Back Panel Description User’s Manual Page 3...
  • Page 6: Internal Layout

    Internal Layout QUICK START (STEP BY STEP) Step 1. Connecting Motor cables. STEPPER MOTOR CABLE WIRE PIN DESCRIPTION COLOR WHITE BLACK GREEN User’s Manual Page 4...
  • Page 7: Step 3. Connecting Limit Switches Board

    Step 3. Connecting Limit switches Board. LIMIT SWITCHS CONNECTOR RJ45 DESCRIPTION LPT1_13 LPT1_12 LPT1_11 NOT USED NOT USED NOT USED Sample Wiring with mechanical switches. Sample Wiring with limit switches OMRON DSA-8514 A32 Switch Assembly, C16 – Photo and Limit Wiring is made to work with an Board, a A61 –...
  • Page 8: Step 3. Connecting Vfd

    Step 3. Connecting VFD VFD CONNECTOR RJ45 DESCRIPTION ANALOG OUTPUT COMMON (ACM) ANALOG OUTPUT (AVI) NOT USED RELAY 1 NO (Normally Open) CONTACT (ON/OFF) NOT USED RELAY 2 NO (Normally Open) CONTACT (CW) or (CWW) NOT USED RELAYS COMMON CONTACTS (DCM) The box is prewired for INTERNATIONAL VFD Mode, if using on US mode, open the box and move the jumper on the C32.
  • Page 9: Step 5. Connecting Probe

    Step 5. Connecting Probe. Touch probes are wired and preconfigured and just needs to be connected to the back panel. CNC4PC offers this unit: , but other http://www.cnc4pc.com/Store/osc/product_info.php?cPath=69&products_id=323 may be used as long as the wiring is compatible, Refer to the product’s documentation for additional information: http://cnc4pc.com/Tech_Docs/TP1.pdf...
  • Page 10: Step 7. Selecting The Ac Operting Voltage

    2. Download and install the USB Driver and Smooth Stepper Plugin: http://warp9td.com/files/ESS_v10a.zip 3. Install the Mach3 License. 4. Download and copy XML and configuration files: http://cnc4pc.com/Files/CS4EA4- Make sure to copy each file in the specific directory. 1_rev1.zip. Step 9. Configuring the Pendant.
  • Page 11 2. Configure the Smooth Stepper Plugin to use pins 29 on port 2 as inputs: 3. Enable Output 6 on port 2 pin 1. User’s Manual Page 9...
  • Page 12 4. Configure the MPG and ENCODER on port 2 pins 2 and 3 for channels A and B. 5. Configure the OEM Triggers as described in the image: User’s Manual Page 10...
  • Page 13 6. Download, copy in to the Brains Directory and enable the following brains found HERE. 7. Set the Step Jog resolution: User’s Manual Page 11...
  • Page 14: Wiring Diagrams

    WIRING DIAGRAMS User’s Manual Page 12...
  • Page 15: Part List

    PART LIST CS4EA4-1 CNC Stepper Motor Control Box Kit Part Name / Link Qtty A2 - DB25 Gender Changer, DB25 pin Female to DB25 pin Female. A20 - 5VDC@3A Regulated Switching Power Supply A27 - 3 FT Booted Cat5e Network Patch Cable - Orange...
  • Page 16: Pinout

    PINOUT PORT CONTROL BOX FUNCTION MACH FUNCTION NOT USED NOT USED STEP X STEP PIN# DIR X DIR PIN# STEP Y STEP PIN# DIR Y DIR PIN# STEP Z STEP PIN# DIR Z DIR PIN# NOT USED NOT USED NOT USED NOT USED MACH E-STOP FUNTION ESTOP...
  • Page 17: 10.0 Disclaimer

    10.0 DISCLAIMER Use caution. CNC machines could be dangerous machines. DUNCAN USA, LLC or Arturo Duncan are not liable for any accidents resulting from the improper use of these devices. This product is not fail-safe device, and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage, bodily injury or loss of life.

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