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Assembly Instructions
Turbocharger /
A131-R, A136-R
Original assembly instructions – English
This document is valid for:
A131-R.., A136-R..
Purpose
The assembly instructions explain how
the turbocharger is fitted to the engine
correctly and without any health and
safety risks.
Target group
The assembly instructions are intended
for engineers and mechanics responsi-
ble for fitting the turbocharger
on the engine.
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Summary of Contents for Accelleron Turbocharger A131-R
- Page 1 Assembly Instructions Turbocharger / A131-R, A136-R Original assembly instructions – English This document is valid for: A131-R.., A136-R.. Purpose Target group The assembly instructions explain how The assembly instructions are intended the turbocharger is fitted to the engine for engineers and mechanics responsi- correctly and without any health and ble for fitting the turbocharger safety risks.
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Page 3: Table Of Contents
Assembly Instructions / Turbochargers A131-R, A136-R Table of contents Assembly Instructions / A131-R, A136-R Introduction ................... 2 Purpose of the assembly instructions ..............2 Definition of target group ..................2 Symbols, definitions ....................2 Definition of warning, caution, note ............... 3 Definition of mandatory signs ................ -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the Accelleron turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with Machinery Directive 2006/42/EC. -
Page 5: Definition Of Warning, Caution, Note
Accelleron Industries Ltd is referred to in this document as Accelleron. Official Accelleron service stations Accelleron service stations are regularly audited and certified by Accelleron Industries Ltd (see "Con- tact Information" on the website www.accelleron-industries.com). Definition of warning, caution, note... -
Page 6: Definition Of Mandatory Signs
Assembly Instructions / Turbochargers A131-R, A136-R 1 Introduction / 1.5 Definition of mandatory signs Definition of mandatory signs To be worn at all times Protective clothing Safety footwear to protect against mechanical hazard and risk of fall- Table 1: Personal protective equipment to be worn at all times To be worn specific to the respective task Safety glasses Safety goggles... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by Accelleron are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe opera- tion of the turbocharger. -
Page 8: Lifting Of Loads
Assembly Instructions / Turbochargers A131-R, A136-R 2 Safety / 2.2 Lifting of loads Lifting of loads WARNING Suspended loads Loads that are not attached according to regulations can cause injury to personnel or fatal accidents. Loads must always be fastened to properly functional lifting gear with a suffi- cient load limit. -
Page 9: Occupational Safety
Assembly Instructions / Turbochargers A131-R, A136-R 2 Safety / 2.3 Occupational safety Occupational safety General WARNING Injuries to persons Severe injuries to personnel or fatal accidents can be caused by mechanical influ- ences as a consequence of hazardous and inadequate operational procedures or non-compliance with safety and health standards. - Page 10 Assembly Instructions / Turbochargers A131-R, A136-R 2 Safety / 2.3 Occupational safety Mechanical hazards when working on the turbocharger WARNING Mechanical hazard Severe injuries to personnel or fatal accidents can be caused by mechanical influ- ences as a consequence of hazardous and inadequate operational procedures. Observe the general rules for occupational safety and prevention of accidents.
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Page 11: Turbocharger Weight And Transportation
Swivel lifting eyes to be used Two swivel lifting eyes are required for the safe lifting of loads, which are not supplied by Accelleron. Fig. 3: Swivel lifting eyes Product... -
Page 12: Installing The Turbocharger
The oil is supplied (02) and drained (03) through the bracket (01). The necessary gaskets (05) must be integrated in the support plate. A suggestion for the slot shape (04) is shown below. The gaskets are not included in the Accelleron scope of delivery and must be provided by the enginebuilder. -
Page 13: Fitting Threaded Rods
Fitting threaded rods Fastening material, scope of delivery The threaded rods and nuts required for attaching the turbocharger to the bracket are not included in the Accelleron scope of delivery. Requirements for the threaded rods Fig. 6: Requirements for threaded rods... -
Page 14: Fitting The Turbocharger With Screws
Fitting the turbocharger with screws Fastening material, scope of delivery The screws and positioning sleeves that are required for attaching the turbocharger to the bracket are not included in the Accelleron scope of delivery. Requirements for screws Fig. 9: Requirement for screws... -
Page 15: Placing The Turbocharger On The Bracket
Assembly Instructions / Turbochargers A131-R, A136-R 4 Installing the turbocharger / 4.4 Placing the turbocharger on the bracket Placing the turbocharger on the bracket Fig. 10: Placing the turbocharger on the bracket Standard nut Before placing, ensure that the oil and water connection covers are removed. Before placing, make sure that the oil inlet holes on the bearing casing are correctly positioned opposite the bracket and that the oil supply is ensured during operation. -
Page 16: Fastening The Turbocharger With A Standard Nut
Assembly Instructions / Turbochargers A131-R, A136-R 4 Installing the turbocharger / 4.5 Fastening the turbocharger with a standard nut Fastening the turbocharger with a standard nut Fit the nuts and tighten them according to variant 1 or 2 in the table below. Product Through hole in Fixing screws [mm]... -
Page 17: Storage Of New Turbochargers And Spare Parts
Assembly Instructions / Turbochargers A131-R, A136-R 5 Storage of new turbochargers and spare parts / Storage of new turbochargers and spare parts Storage of new turbochargers and spare parts up to 6 months New turbochargers and spare parts can be stored in their closed packages and for 6 months from the date of delivery without additional mothballing measures. - Page 18 Inspect the package for damage. If the package is damaged, the turbocharger must be inspected by an Accelleron service station and repacked. After every 3 years the following work steps must be performed by an Accelleron service station: ¡ Inspect the component.
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Page 19: Further Information
The Operation Data Sheet that relates to the turbocharger with the identical serial number (02) can be accessed via the website https://loreka.accelleron-indus- tries.com/library. The Operation Manual that is valid at the time of delivery is linked in the Operation Data Sheet. - Page 20 Contact information Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden, Switzerland +41 58 585 7777 accelleron-industries.com Visit our website by scanning the QR code. © Copyright 2023 Turbo Systems Switzerland Ltd. All rights reserved.
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