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Assembly Instructions
Turbocharger /
A136-H radial
Original assembly instructions – English
This document is valid for:
A136-H
Purpose
The assembly instructions explain how
the turbocharger is fitted to the engine
correctly and without any health and
safety risks.
Target group
The assembly instructions are intended
for engineers and mechanics responsi-
ble for fitting the turbocharger
on the engine.
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Table of Contents
Related Manuals for Accelleron A136-H radial
Summary of Contents for Accelleron A136-H radial
- Page 1 Assembly Instructions Turbocharger / A136-H radial Original assembly instructions – English This document is valid for: A136-H Purpose Target group The assembly instructions explain how The assembly instructions are intended the turbocharger is fitted to the engine for engineers and mechanics responsi-...
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Page 3: Table Of Contents
Placing the turbocharger on the bracket ............... 12 Fastening the turbocharger with a standard nut ............ 13 Connecting the turbocharger................13 Storage of new turbochargers and spare parts ....... 14 Further information ................ 17 © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C May 2022... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the Accelleron turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with Machinery Directive 2006/42/EC. -
Page 5: Definition Of Warning, Caution, Note
Accelleron Industries Ltd is referred to in this document as Accelleron. Official Accelleron service stations Accelleron service stations are regularly audited and certified by Accelleron Industries Ltd (see "Con- tact Information" on the website www.accelleron-industries.com). Definition of warning, caution, note... -
Page 6: Definition Of Mandatory Signs
Dispose of in an environmentally with specifications compatible, professional way and in compliance with locally applic- Oil free, grease free and dry able regulations. Table 3: Definition of pictograms © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C May 2022... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by Accelleron are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe opera- tion of the turbocharger. -
Page 8: Lifting Of Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C... -
Page 9: Occupational Safety
Keep flammable objects and substances out of the vicinity of flying sparks. Cover all connections on the turbocharger so that no foreign objects can enter the turbocharger. Wear personal protective equipment (PPE) for welding operations. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C... - Page 10 Observe the information in the material safety data sheet for the operating ma- terials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against mechanical hazards. Wear a respiratory mask to protect against gases. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C May 2022...
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Page 11: Turbocharger Weight And Transportation
Quantity [mm] [kg] A136-H 17 mm 450 kg Table 4: Swivel lifting eyes Fig. 4: Suspension of complete turbocharger unit Product Weights [kg] A136-H Table 5: Weight of turbocharger A136-H © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C May 2022... -
Page 12: Installing The Turbocharger
A pin can be installed in every support as an installation safety device to prevent inadvertent incor- rect fitting. This pin fits into the respective slot on the foot of the bearing casing. Instructions of the enginebuilder must be observed. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C... -
Page 13: Fitting Threaded Rods
1. Lightly oil the surfaces of the threaded rods (02) to be screwed in. 2. Screw the threaded rods into the bracket with the aid of locknuts (01). 3. Remove nuts (01) again. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C... -
Page 14: Placing The Turbocharger On The Bracket
Depending on the bracket version (04), two positioning pins (05) can be used for positioning and safeguarding against wrong fitting of the turbocharger. Therefore the turbocharger must always be removed from and installed on the bracket vertically. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C... -
Page 15: Fastening The Turbocharger With A Standard Nut
Make sure there is an uninterrupted supply of cooling air during operation. Fig. 9: Connecting the compressor cooling air intake Remove the lock from the connection for the compressor wheel cooling (01) and fit the cooling air line. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C May 2022... -
Page 16: Storage Of New Turbochargers And Spare Parts
Old VCI corrosion protection emitters must be disposed of in an environmentally compatible, pro- fessional way and in compliance with locally applicable regulations. Seal the package. The more tightly the package is sealed, the longer the protection will last. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C... - Page 17 Inspect the package for damage. If the package is damaged, the turbocharger must be inspected by a Accelleron service station and repacked. After every 3 years the following work steps must be performed by a Accelleron service station: ¡ Inspect the component ¡...
- Page 18 Assembly Instructions / A136-H 5 Storage of new turbochargers and spare parts / © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C May 2022...
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Page 19: Further Information
1. Read the serial number (02) on the rating plate (01) of the turbocharger. The Operation Manual can be found online in accordance with the details on the following page. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0038_EN Rev. C... - Page 20 Further information Find your nearest Service Station on the website. Find and download the Operation Manual of your product on the website (see “Operation Manuals“). Visit our website by scanning the QR code. © Copyright 2022 Accelleron Industries. All rights reserved.