Centurion SECTOR II Installation Manual

Rectangular boom pole jack-knife led

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SECTOR II RECTANGULAR BOOM POLE
JACK-KNIFE LED INSTALLATION MANUAL
Centurion Systems (Pty) Ltd
www.centsys.com
TRAFFIC BARRIERS

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Summary of Contents for Centurion SECTOR II

  • Page 1: Settings For Option

    TRAFFIC BARRIERS SECTOR II RECTANGULAR BOOM POLE JACK-KNIFE LED INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com...
  • Page 2: Settings For Option

    Saturdays 08h00 to 14h00 GMT+2 Centurion Systems (Pty) Ltd reserves the right to make changes to the product described in this manual without notice and without obligation to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this manual.
  • Page 3: Table Of Contents

    Contents INTRODUCTION Page 4 PRODUCT IDENTIFICATION Page 6 PHYSICAL INSTALLATION Page 7 3.1. Mounting the PSU and Relay Page 7 3.2. Boom pole modifications Page 9 COMPLETING THE INSTALLATION Page 15 4.1. Wiring the Control Card Page 15 4.1.1. Option 1 Page 15 4.1.2.
  • Page 4: Introduction

    • Never short-circuit the battery and do not try to recharge the batteries with power supply units other than that supplied with the product, or manufactured by Centurion Systems (Pty) Ltd • Make sure that the earthing system is correctly constructed, and that all metal parts...
  • Page 5 Always check the obstruction detection system and safety devices for correct operation • Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused by improper use of the product, or for use other than that for which the automated system was intended •...
  • Page 6: Product Identification

    SECTION 2 PRODUCT IDENTIFICATION 2. Product Identification FIGURE 1. PRODUCT IDENTIFICATION 1. LED strip (x2) 6. Multi-function relay 2. Boom pole harness 7. Jack-knife boom pole harness 3. Cable gland 8. LED PSU harness 4. Mounting bracket 9. Relay wiring harness 5.
  • Page 7: Physical Installation

    AC and DC power to the Traffic barrier to prevent damage to the controller. Disconnect both AC and DC power to the SECTOR II before doing any work. 1. Open the SECTOR II cabinet. 2. From the top of the inner flap, mark and centre punch hole positions at 76mm and 107mm.
  • Page 8 SECTION 3 PHYSICAL INSTALLATION Metal 5. Bend the metal tabs on the mounting bracket outwards. View once the tabs have been bent outwards FIGURE 4 Mounting bracket 6. Fit the mounting bracket into the View once the mounting four newly-drilled holes on the bracket has been fitted inner flaps of the cabinet.
  • Page 9: Boom Pole Modifications

    SECTION 3 PHYSICAL INSTALLATION 3.2. Boom pole modifications 1. Remove the silicone plug and plastic bumper from the rectangular boom pole. 2. Mark and centre punch a hole position 30mm away from the end of the Coupling. Ensure that the hole is facing the direction of traffic.
  • Page 10 SECTION 3 PHYSICAL INSTALLATION LED strip 5. Stick the LED strip to the boom pole by removing the backing. Start from the side nearest to the 12mm hole. Only the blue backing should be peeled off the LED strip. FIGURE 9 6.
  • Page 11 SECTION 3 PHYSICAL INSTALLATION 9. Route the LED harness through the 12mm hole, making sure that the cable can reach the end of the pole. harness FIGURE 12 10. Stick the LED strip to the Jack- knife boom pole by removing the blue backing.
  • Page 12 SECTION 3 PHYSICAL INSTALLATION End cap 11. Remove the circular knock-out from the end cap and pull the Jack-knife harness through the end cap. Jack-knife harness FIGURE 15 Jack-knife Jack-knife harness hinge harness 12. Connect the Jack-knife harness to the LED harness and refit the end cap.
  • Page 13 SECTION 3 PHYSICAL INSTALLATION End cap 16. Remove the circular knock-out from the end cap and pull the boom pole harness through the end cap. Boom pole harness FIGURE 18 17. For a right-hand installation, remove the plastic plug A from the cabinet as shown in Figure 19 and fit the cable gland into the hole.
  • Page 14 SECTION 3 PHYSICAL INSTALLATION Silicone plug 20. Refit the plastic bumper and then the silicone plug. Plastic bumper FIGURE 21 page 14 www.centsys.com...
  • Page 15: Completing The Installation

    SECTION 4 COMPLETING THE INSTALLATION 4. Completing the Installation 4.1. Wiring the Control Card 4.1.1. Option 1 LED harness LED strip Multi-function Boom pole relay harness power supply Power supply 220V+ FIGURE 22 page 15 www.centsys.com...
  • Page 16 SECTION 4 COMPLETING THE INSTALLATION 4.1.2. Option 2 LED harness LED strip Multi-function Boom pole relay harness *Wire not supplied power supply Power supply 220V+ FIGURE 16 page 16 www.centsys.com...
  • Page 17: New Controller Setup

    SECTION 4 COMPLETING THE INSTALLATION 4.2. New Controller setup 4.2.1. Settings for Option 1 • Long press the oblong button to access Settings • Scroll down to "Traffic Light" menu and press the oblong button • Select "XIO" as the output function •...
  • Page 18: Installation Handover

    SECTION 5 INSTALLATION HANDOVER 5. Installation Handover Once the LEDs have been successfully installed and its operation tested, it is important for the operation and safety considerations to be explained to the end-user of the system. page 18 www.centsys.com...
  • Page 19 South Africa and/or other countries, in favour of Centurion Systems (Pty) Ltd, South Africa. The CENTURION and CENTSYS logos, all product and brand names in this document that are accompanied by the TM symbol are trademarks of Centurion Systems (Pty) Ltd, in South Africa and other territories; all rights are reserved.

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