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Centurion CP71 Installation Manual

Centry traffic barrier

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CENTRY
TRAFFIC
BARRIER
Product Code: CP71
INSTALLATION
MANUAL
Latest Revision: 15.03.2004
Document Ref.: 1012.D.01.0001_5

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Summary of Contents for Centurion CP71

  • Page 1 CENTRY TRAFFIC BARRIER Product Code: CP71 INSTALLATION MANUAL Latest Revision: 15.03.2004 Document Ref.: 1012.D.01.0001_5...
  • Page 3 CENTRY TRAFFIC BARRIER TABLE OF CONTENTS 1.0 INTRODUCTION Page 5 2.0 BASIC KIT Page 5 3.0 RECOMMENDED TOOLS Page 6 4.0 TYPES OF BOOMS - SIMPLEX / COMPLEX Page 6 4.1 CENTRY PRE-TENSION SPRING Page 6 4.2 DETERMINATION OF OPERATIONAL MODE Page 7 5.0 BOOM ORIENTATIONS Page 8...
  • Page 5: Basic Kit

    1.0 INTRODUCTION A CENTURION ACCESS AUTOMATION system is a quality product designed to give many years of trouble free service. This MANUAL has been compiled to assist you, the customer, with a trouble free installation. PLEASE READ THE INSTRUCTIONS CAREFULLY 2.0 BASIC KIT...
  • Page 6: Recommended Tools

    3.0 RECOMMENDED TOOLS SPANNER PLIERS/SIDE ELECTRIC SCREW DRIVER HAMMER MASONRY BITS CRIMPING TOOL 1 x 10mm/2 x 13mm 3,5mm FLAT CUTTER 16mm DRILLING AND PIN LUGS 1 x 17mm/1 x 19mm MACHINE No 1. PHILLIPS HACKSAW TAPE MEASURE ALLEN KEYS 3mm ACROSS FLATS 10mm ACROSS FLATS PICK...
  • Page 7 4.2 DETERMINATION OF OPERATIONAL MODE...
  • Page 8 5.0 ORIENTATIONS The following orientations are possible:- The factory default is Orientation 2 for single barriers. See section 7.3 for details of converting to other orientations. If barriers are to be paired, (e.g. in a wide entrance of say 6 metres, which requires 2 x 3metre booms, then the pairs must be selected as Orientation 1 &...
  • Page 9 6.0 CABLING REQUIREMENTS 6.1 SIMPLEX (Domestic) (Typical Application) IMPORTANT : Before doing any cabling, check which operational mode is required for the barrier. (See Section 4.1) NOTE: 1. Guard controls operation of barrier using GUARD pushbutton inside guardhut. 220V AC INPUT INFRARED BEAM (OR LOOP)
  • Page 10 6.2 COMPLEX (Commercial) Access to parking area with ticket spitter TICKET SPITTER POWER 220V CARD READER 20mm / KEYPAD LOOP CONDUIT WIRE FEED CLOSING LOOP PRESENCE LOOP RESTRICTING KERB 3,5M NOTE: 1. " CLOSING " loop detector is fitted to " Safety loop " relay base; 2.
  • Page 11: Installation

    7.0 INSTALLATION 7.1 POSITIONING Determine correct position for barrier . Check orientation of door - see Section Prepare hole for concrete foundation 500 x 500 x 300mm. CABLE ENTRY AREA (See section 7.2) Skid plate 7.2 BOLTING DOWN ARRANGEMENT Cable entry area 7.2.1 Alternative 1...
  • Page 12 7.2.2 ALTERNATIVE 2 - Before pouring the concrete ensure that the mounting plate is positioned correctly. - The plate is not symmetrical. The two nuts closest to the plate edge face towards the door of boom enclosure. - Tighten top and bottom nut to aid in positioning the plate when the concrete is poured.
  • Page 13 7.3 REPOSITIONING GEARBOX IN ENCLOSURE ( To convert a factory default orientation 2 to orientation 4 ) The following modifications are done only if it is necessary to change the orientation of the gearbox inside the enclosure e.g. the unit has been incorrectly ordered, or site conditions have changed.
  • Page 14 REPOSITIONING GEARBOX IN ENCLOSURE ( Continued ) Step Step Step Lift gearbox Refit the Rotate the assembly out of gearbox back gearbox through the enclosure. into the enclosure Step ROTATE 180 Step Step ENCLOSURE ENCLOSURE...
  • Page 15 REPOSITIONING GEARBOX IN ENCLOSURE ( Continued ) Step GEARBOX ASSEMBLY CAPTIVE PLATE Step Cross Bar Step CABLE CONNECTOR TO CP88 CONTROL CARD Step Step Step Tighten Bolt gearbox Reconnect the cross brace back onto cable enclosure...
  • Page 17 LOOSEN CAP SCREW HOLDING CRANK ARM OF COUNTERBALANCE SPRING. GIVE CRANK ARM A SHARP TAP WITH A RUBBER MALLET TO LOOSEN OFF TAPER SHAFT. LOOSEN CHANGE MOUNTING POSITION OF COUNTERBALANCE SPRING. REMOVE CRANK ARM SHAFT AND SWING CRANK ARM THROUGH ANGLE SHOWN REMOVE SPRING SWOP TENSIONER PIN...
  • Page 18 7.5 BOOM ASSEMBLY If the boom pole has not been supplied pre-drilled, use the external clamping piece as a template, mark and drill the 10.5 mm holes in the boom pole. In order for the end cap to fit correctly, there must be a clearance, the thickness (A) of the end cap, between the end of the boom pole and the clamping...
  • Page 19: Electrical Connections

    8.0 ELECTRICAL CONNECTIONS ( See section 13 for wiring diagram ) The instructions are broken down into two sections: - SIMPLEX type boom logic (Section 8.1) - COMPLEX type boom logic (Section 8.2) Connections are made to the mains isolator and 16 way terminal strip mounted on the chassis plate fitted to the door, (old version prior Nov.
  • Page 20 8.1.2 TRIGGER INPUT OPTION 1 N/O PUSHBUTTON OPTION 2 NOTE: TYPICAL RECEIVER SHOWN. RADIO REFER TO MANUFACTURER RECEIVER FOR COMPLETE DETAILS. 1 2 3 TERMINAL BLOCK +12V NUMBERS ON CHASSIS PLATE +12V +12V OPTION 3 KEYPAD 8.1.3. SAFETY BEAM TRANSMITTER RECEIVER TERMINAL BLOCK NUMBERS ON...
  • Page 22 TO LOWER THE ARM REQUIRES A CLOSING SIGNAL. LOOP" RELAY BASE. THIS IS SUPPLIED BY EITHER A CLOSING BEAM OR INDUCTIVE LOOP DETECTOR. e.g. IR BEAM EXAMPLE 1 CENTURION BEAM RECEIVER TRANSMITTER 3 4 5 6 7 8 +12V EXAMPLE 2 IR90-B BEAMS...
  • Page 23 8.2.4.1 UNIDIRECTIONAL TRAFFIC WITH FREE EXIT LOOP ONLY "SAFETY" LOOP DETECTOR IS FITTED TO RELAY BASE DETAIL B NOTE: 12V LOOP DETECTORS ARE NORMALLY USED IN CENTRY BARRIERS, 220V AC DETECTORS DETAIL A ARE ALSO AVAILABLE ON REQUEST. NOTE 2 16 WAY TERMINAL STRIP ON CHASSIS FREE...
  • Page 24 8.2.4.3 LOOP DETAILS STANDARD FEATURES OF THE DETECTOR ARE: - Reset Switch. The reset switch enables the detector to be manually reset during commissioning and testing. This results in the detector re-tuning the sensing loop and becoming ready for vehicle detection. - Selectable Pulse Time.
  • Page 25 8.2.5 NON MEMORY INPUT ( NMI ) An example of "NMI" is the signal given by a ticket vending machine. NOTE: NMI responds only when contact goes from CLOSED to OPEN. CP 88 CARD 9 10 11 13 14 N.C. N.O.
  • Page 26 9.0 COMMISSIONING 9.1 - Before any commissioning is done it is important to make sure that the counter balancing spring is providing a force to balance the weight of the arm. Adjust the spring tension to suit the length of of arm. This can be done by loosening the nuts on the spring tensioner and adjusting the length.
  • Page 27 COMMISSIONING (Continued ) N.B. See Section 10 for a summary of the Diagnostic LEDS available on the controller. 9.2 - Switch on AC power and ensure the green power on LED on the CP88 control card illuminates: CP88 CARD CHARGER ON (GREEN LED) 9.3 - Trigger boom and check that "...
  • Page 29 COMMISSIONING (Continued ) 9.7 - If arm is not horizontal when the crank arm is at the correct T.D.C. point then loosen cap screw as shown and adjust until the arm is correct. ROTATE THIS SHAFT TO GET ARM HORIZONTAL 9.8 - AUTO - CLOSE (SIMPLEX MODE ONLY ) Ensure that the auto - close link is fitted onto the pins provided.
  • Page 30 COMMISSIONING (Continued ) 9.8 - COLLISION SENSITIVITY CP88 CARD RAISE SENSITIVITY ADJUSTMENT CURRENT LIMIT LOWER Adjust the collision sensitivity potentiometer to an acceptable closing force when arm moves downwards. ARM MUST RETURN ON STRIKING AN OBSTRUCTION (SIMPLEX MODE ) STOPS WITHOUT REVERSAL (COMPLEX MODE )
  • Page 31: Diagnostic Leds

    10.0 DIAGNOSTIC LEDS CP88 CARD LOWER RAISE POWER (green) MI - ON WHEN MI INPUT IS PRESENT. NMI ON WHEN NMI INPUT IS PRESENT. - SIMPLEX - WHEN SAFETY BEAM/LOOP BROKEN COMPLEX - WHEN MAINS FAILURE IS DETECTED (IF MAINS FAIL RELAY IS FITTED). - COMPLEX - WHEN CLOSING LOOP /BEAM IS ACTIVATED.
  • Page 32: Maintenance

    12.0 MAINTENANCE The Centurion boom requires a minimum of maintenance. The following checks should be done periodically: - Ensure all terminals are tight and that no nuts and bolts are loose. - Check the chain tension, and adjust if necessary.
  • Page 33 12.1 EXPLODED ASSEMBLY - ENCLOSURE CB1012.047 CB1012.009 B228104012 B228104012 CB1012.049 CB1012.060 CB1012.032 CB1012.046 CB1012.010 SBR.PSA3X6 CB1012.028 M-PLAK37LH CB1012.028 CB1012.048 CB1012.029 CB1012.030 CB1012.029 W120105000 N120105000...
  • Page 36 CENTRY WIRING DIAGRAM PSU2 (CP110 VERSION) LIMIT SWITCH ASSEMBLY PSU2 POWER SUPPLY UNIT CP88 - PSU TYPE BATTERY BLACK 1 2 3 4 5 6 BLUE BROWN MAINS CLOSING LOOP FREE EXIT LOOP FAIL RELAY CP110 TERMINATION BOARD YELLOW/GREEN BLUE 10 11 13 14 ISOLATOR...
  • Page 37: Specifications

    Access door Lockable, hinged. Surface coating as per main enclosure. CONTROLLER Type Centurion CP88. Trigger inputs Memory input for pushbutton, keyswitch, radio control, card reader, keypad and any device with potential free N/O output. Non memory input for ticket vendor or cash register.
  • Page 40 CENTURION THE AUTOMATIC CHOICE CENTURION SYSTEMS (PTY) LTD HEAD OFFICE: TEL: +27 (0)11 699-2400, FAX: +27 (0)11 704-3412 or 462-6669 148 EPSOM AVENUE, NORTH RIDING P .O. BOX 506, CRAMERVIEW, 2060 SOUTH AFRICA WEB: http://www.centsys.co.za General information e-mail: info@centsys.co.za FOR TECHNICAL SUPPORT CONTACT: SOUTH AFRICA EAST RAND.