Spudnik 1295 Owner's/Operator's Manual
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Spudnik 1295 Owner's/Operator's Manual

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Owner/Operator Manual
Ser # 1295-55-303
MODEL 1295
Custom Conveyor
Custom Conveyor

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  • Page 1 Owner/Operator Manual Ser # 1295-55-303 MODEL 1295 Custom Conveyor Custom Conveyor...
  • Page 2 Owner's / Operator's Manual 1295-55-303 Mission Statement Our mission is to consistently provide high quality, reliable, safe, and well-designed products and services to meet and exceed the needs of our customers. Service Centers Phone: (208) 785-0480 spudnik@spudnik.com E-Mail: www.spudnik.com Web Site:...

  • Page 3: Table Of Contents

    Owner's / Operator's Manual 1295-55-303 Table Of Contents Description Page # Introduction ……………………………………………………………………………... Foreword to the operation manual ...………………………………………………...… Warranty …...…………………………………………………………………………… General …..……………………………………………………………………………… Product Characteristics …..…….……………………………………………………… Dangers, operation errors and exemption from liability ………………………….. Safety ……………...………………………………………………………………….. General safety and accident prevention regulations ………………………………...

  • Page 4: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use you’re MODEL 1295 CONVEYOR, that you will find this to be true. This owner’s/operators manual has been prepared to aid you in the safe operation and service of your conveyor.

  • Page 5: Foreword To The Operation Manual

    Owner's / Operator's Manual 1295-55-303 Foreword to the Operating Manual This operating manual is intended to familiarize the user with the MODEL 12 5 CONVEYOR and its designated use. This operating manual contains important information on how to operate the machine safely, properly and efficiently.

  • Page 6: Warranty

    The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limi- tations of this warranty in any way.

  • Page 7: General

    Particular attention should be paid to the section entitled “Safety”. And instructions which are not understood must be clarified before initial operation of the machine. In such cases, please consult your SPUDNIK agent or contact us directly.

  • Page 8: Product Characteristics

    Owner's / Operator's Manual 1295-55-303 Product Characteristics Manufacturer’s address SPUDNIK EQUIPMENT COMPANY LLC 584 W 100 N PO Box 1045 Blackfoot, ID 83221 Phone: (208) 785-0480 Fax: (208) 785-1497 www.spudnik.com E-mail: spudnik@spudnik.com Advice concerning inquiries and orders Please quote the type designation and the machine number when ordering accessories and spare parts.

  • Page 9: Dangers, Operation Errors And Exemption From Liability

    The results produced by the machine must be constantly monitored and checked. 4. SPUDNIK shall not be liable for any damage to agricultural produce and other items which occurs as a result of operating and adjustment errors or others incorrect usage.

  • Page 10: Safety

    The use of spare parts, accessories and auxiliary equipment not supplied and/or not approved by SPUDNIK can have det- rimental effect on the construction of the SPUDNIK machine or on its functions and hence impair the active and/or passive driven and/or operational safety (accident prevention).

  • Page 11: General Safety And Accident Prevention Regulations

    10. Stay clear of the turning and pivoting areas of the machine! 11. The primary responsibility for safe operation of the Spudnik machine lies with the owner/operator. 12. OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the ma- chine.

  • Page 12: Special Safety Instructions

    Owner's / Operator's Manual 1295-55-303 Special safety instructions Transporting safety practices 1. Only start up the machine when all safety devices are attached and in the correct (protective) posi- tion! It is forbidden to open or remove safety devices (e.g. covers, flaps, etc.) on the machine while it is in operation! 2.

  • Page 13: Electrical System, Electronics

    Owner's / Operator's Manual 1295-55-303 Electrical system, electronics Use only original fuses with the specified current rating! Switch off the machine immediately if a fault occurs in the electrical power supply. Work on the electrical system or equipment may only be carried by an electrician, or by specially instructed personnel under the control and supervision of an electrician, and in accordance with the applicable electrical engineering regulations.
  • Page 14 Owner's / Operator's Manual 1295-55-303 Warning symbols and other instruction notices on the machine SIGNAL WORDS: DANGER, WARNING, and CAUTION are signal words with messages: DANGER: An immediate and specific hazard, which WILL result in server injury or death if proper precautions are not taken.
  • Page 15 Owner's / Operator's Manual 1295-55-303 Warning symbols and other instruction notices on the machine MOVING DRIVES Can cause severe injury. Shut off power before remov- ing shields. EXPOSED DRIVE Can cause severe injury. Keep all shields in place while machine is running.

  • Page 16: Warning Symbols And Other Instruction Notices On The Machine

    Owner's / Operator's Manual 1295-55-303 Warning symbols and other instruction notices on the machine LOW SPEED TIRE Can cause severe injury or machine damage. Do not exceed 20 m.p.h. MOVING MACHINERY Can cause severe injury or death. Do not ride.

  • Page 17: Maintenance

    Owner's / Operator's Manual 1295-55-303 Maintenance General safety instructions Regular maintenance is a prerequisite for operational reliability. The following safety advice is to be observed during any maintenance, cleaning or repairing work. To prevent accidents, all relevant rules and regulations concerning safe and competent working must be observed! Observe the adjustment, maintenance and inspection activities and intervals specified in this operat-...
  • Page 18 Owner's / Operator's Manual 1295-55-303 Maintenance Clean the machine, especially connections and threaded unions of any traces of oil, fuel or preserva- tives before carrying out maintenance/repairs. Never use aggressive detergents. Use lint-free cleaning cloths. Before cleaning the machine with water or steam jets (high-pressure cleaners) or other cleaning agents, cover or tape all openings which—for safety and operational reasons—must be protected...
  • Page 19 Owner's / Operator's Manual 1295-55-303 Maintenance Special safety instructions Safety devices Never stand beneath suspended loads! Never stand or work beneath suspended loads! Engage safety catches! Adjustment and maintenance work on suspended parts of the machine may only be carried out with the safety devices engaged.
  • Page 20 No liability can be taken for consequences resulting from the use of other parts. When replacing electrical or hydraulic parts, ensure that only original SPUDNIK spare parts are used. The use of non-SPUDNIK parts can cause malfunctioning of the machine.
  • Page 21 Owner's / Operator's Manual 1295-55-303 Maintenance Repairs to the electrical system may only be carried out by authorized dealers. Exercise extreme care when working on engine or hydraulics — risk of serious burns! In order to keep wear down to a minimum, clean the machine thor- oughly inside and outside.
  • Page 22 Owner's / Operator's Manual 1295-55-303 Maintenance Cleaning with high-pressure cleaning equipment Clean the machine thoroughly, inside and outside. Dirt attracts moisture and leads to corrosion. The fol- lowing advice should be adhered to when using high-pressure cleaning equipment to wash down the...
  • Page 23 Make a note of all maintenance work to be carried out before the next season and arrange for this to be carried out in a good time. Your SPUDNIK dealer is in a better position to perform maintenance work and any repairs that may be necessary outside the season.
  • Page 24 Owner's / Operator's Manual 1295-55-303 Maintenance Bolted connections Bolted connections in general Only carry out adjustments and maintenance work when the engine is switched off! Removed ignition key! Secure the machine against rolling away! The tightening torques given in the table below do not apply when a different torque is specified in this manual for a particular bolted connection.
  • Page 25 Owner's / Operator's Manual 1295-55-303 Maintenance Tires Repair work to the wheels may only be carried out by an au- thorized dealer. Only work on the wheels when the engine is switched off! Remove ignition key! Secure the machine against rolling away!
  • Page 26 Owner's / Operator's Manual 1295-55-303 Maintenance Lubrication Only carry out adjustments and maintenance work when the engine is switched off! Remove ignition key! Secure the machine against rolling away! Mount all guards correctly after completing any adjustments. Only use a good quality brand-name grease, e.g. Shell Retinaz A EP2 multipurpose grease.
  • Page 27 Owner's / Operator's Manual 1295-55-303 Maintenance Electrical system Always disconnect the power supply prior to carrying out any work on the electrical system. Only use the original fuses. The use of fuses with a higher rating will cause irrepa- rable damage to the electrical components.

  • Page 28: Machine Operation

    Owner's / Operator's Manual 1295-55-303 MACHINE OPERATION The MODEL 1295 CONVEYOR, has been designed to carry the product from the unloading and elimination area to the Piler. 1. Check all bolts and hinge points to make sure they are tight and in good condition.

  • Page 29: Machine Parts Breakdown

    Owner's / Operator's Manual 1295-55-303 Machine Parts Breakdown Description Page # SAFETY LABELS …………………………………………………………………... 29-30 BELT & ROLLERS …..………………………..……….......… CONVEYOR END …………………………………………………………..... AXLE …………………………………………............33-34 CONV. DRIVE END …………………………………………....………… ELECTRICAL SCHEMATICS …….……………………………………………..Page 28...

  • Page 30: Safety Labels

    Owner's / Operator's Manual 1295-55-303 SAFETY LABELS ASM,CONV.42"x20',TOP MTR W/WHL 1295 Item # DESCRIPTION PART #: CASE, OPERATORS MANUAL 981360 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300086 LABEL,OPERATOR INSTRUCTIONS ENCLOSED 300131 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300087 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 300101 NOTICE: M ODIFICATION MAY VOID WARRANTY 300466 SERIAL,NUMBER,PLATE 2"x3" ALUM W/HOLES 300055 STICKER,MDL 1295 WHITE 2.3"...
  • Page 31 Owner's / Operator's Manual 1295-55-303 SAFETY LABELS ASM,CONV.42"x20',TOP MTR W/WHL 1295 Item # DESCRIPTION PART #: CASE, OPERATORS MANUAL 981360 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300086 LABEL,OPERATOR INSTRUCTIONS ENCLOSED 300131 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300087 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 300101 NOTICE: M ODIFICATION MAY VOID WARRANTY 300466 SERIAL,NUMBER,PLATE 2"x3" ALUM W/HOLES 300055 STICKER,MDL 1295 WHITE 2.3"...

  • Page 32: Belt & Rollers

    Owner's / Operator's Manual 1295-55-303 BELT & ROLLERS ASM,CONV.42"x20',TOP MTR W/WHL 1295 Item # DESCRIPTION PART #: BELT,FLAT,42",1/32"x1/32" 150# "C" SECTN 261986 PSC,TL,W/TRACK,41-1/2"LG,6"OD 781406 RP,42-1/2" 2"x16"PIPE(2) 3/4"SHFT DT3/8" 132807 RP,42-1/2" 2"x39"PIPE 3/4" SHAFT DT3/8" 181443 SECTION A-A Page 31...

  • Page 33: Conveyor End

    Owner's / Operator's Manual 1295-55-303 CONVEYOR END ASM,CONV.42"x20',TOP MTR W/WHL 1295 Item # DESCRIPTION PART #: BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 HITCH,TOW,TONGUE,CONVEYOR,1205 196425 LETDOWN,FORMED,42" CROSS CONVEYOR 2013 197843 PIN,HITCH,1/2"x3" 502752 PSC,TL,W/TRACK,41-1/2"LG,6"OD 781406 RECEIVER,TOW,TONGUE,42",CONVEYOR,1205 196428 RUBBERIZE KIT,"X"CONV LET DOWN,42" 2013 262359 SHFT,SK 1-7/16"x48"...

  • Page 34: Axle

    Owner's / Operator's Manual 1295-55-303 AXLE ASM,CONV.42"x20',TOP MTR W/WHL 1295 Item # DESCRIPTION PART #: AXLE,CONVEYOR,42",CRAZY WHEEL W/LOCK 9017-005 BOLT,HEX,1"-8UNC x 8" GR 5 **BLACK** 501198 BRACKET,CRZY,WHL,8" & 12" W/LOCK PLT BARE 171610 BRNG,THRUST,1-1/4"BORE TIMKEN T-126 231024 COLLAR,SHAFT,SET,SCREW,1-1/4" 501950 HUB,ASSM,4-HOLE,8" & 12" CRAZY WHEEL 951270 NUT,LOCK,HEX,1"-8UNC NYLON INSERT...
  • Page 35 Owner's / Operator's Manual 1295-55-303 AXLE ASM,CONV.42"x20',TOP MTR W/WHL 1295 Item # DESCRIPTION PART #: BRNG,WHEEL,4 HOLE 2/HUB #44643 231000 HUB,ONLY,4 HOLE W/STUDS 951023 NUT,LUG,TAPERED, 1/2"-20UNF, RIGHT HAND 951116 SEAL,GREASE,4 HOLE,#34823 951026 131480 ASSY,CRAZY,WHEEL,12" W/LOCK PLATE Page 34...

  • Page 36: Conv. Drive End

    Owner's / Operator's Manual 1295-55-303 CONV. DRIVE END ASM,CONV.42"x20',TOP MTR W/WHL 1295 Item # DESCRIPTION PART #: BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x 5.25 LNF 351005 GRBX,PAR,13.9: 1 5HP 184TC DAVID BROWN 571130 LETDOWN,FORMED,42" CROSS CONVEYOR 2013 197843 MNT,MTR,42"CONV,MDL 1205,BOLT-ON,TOP...

  • Page 37: Electrical Schematics

    Owner's / Operator's Manual 1295-55-303 Page 36...
  • Page 38 Notes:...
  • Page 43                                                                                  ...

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