Spudnik 1205 Operator's Manual
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Spudnik 1205 Operator's Manual

Super style straight conveyor
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OWNER'S / OPERATOR'S MANUAL
PART # 290009
MODEL 1205
SUPER STYLE STRAIGHT
CONVEYOR

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  • Page 1 OWNER’S / OPERATOR’S MANUAL PART # 290009 MODEL 1205 SUPER STYLE STRAIGHT CONVEYOR...
  • Page 2 Operating Manual Overview The purpose of this Spudnik Operating Manual is to make the user familiar with this machine and to assure the machine is used for what it has been designed to do. This Operating Manual contains important information on how to operate this machine properly and efficiently while maintaining all safety regulations.
  • Page 3 Service Centers Phone: (208)785-0480-Fax: (208)785-1497 E-Mail: spudnik@spudnik.com Web Site : www.spudnik.com BLACKFOOT PASCO GRAFTON 584 West 100 North 5802 North Industrial Way 1410 12th St. West P.O. Box 1045 Pasco, Wa. 99301 Grafton, Nd. 58237 Blackfoot, ID 83221 Phone (509) 543-7166...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS PAGE Introduction ………………………………………………………………………… 3 Warranty …………………………………………………………………………… Safety ………………………………………………………………………………. 5, 6 Safety Practices ……………………………………………………………………. 7, 8 Safety Label ………………………………………………………………………... Lubrication …………………………………………………………………………. 9 Maintenance ……………………………………………………………………….. Machine Operation ………………………………………………………………… 11 Machine Parts Breakdown Table Of Contents ………………………………………………………………… Electrical Schematics ……………………………………………………………… 30-35 240 VOLTS 1 PHASE = STANDARD 208 - 240 VOLTS 3 PHASE =...

  • Page 5: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your MODEL 1205 SUPER STYLE STRAIGHT CONVEYOR (SSSC), you will find this to be true. This owner’s / operators manual has been prepared to aid you in safe operation and service of your Conveyor.

  • Page 6: Warranty

    Rock chips and other abuse to the painted surface will not be considered for warranty payment. When warranting workmanship or paint on equipment Spudnik reserves the right to determine whether whole or part of the machine will be warranted. Items paint will be warranted for;...

  • Page 7: Safety

    SAFETY You are responsible for the safe operation and maintenance of your SPUDNIK SUPER STYLE STRAIGHT CONVEYOR. All operators and anyone doing work or maintenance on Conveyor must be trained in the operation, maintenance procedures and related SAFETY information contained in this manual. All operators and maintenance personnel must receive this training at least annually to be in compliance with OSHA regulation 1928.57.
  • Page 8 SAFETY SAFETY ALERT SYMBOL THE SAFETY ALERT SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL identifies important safety information on the safety decals and in this manual. When you see this symbol be alert to the possibility of personal injury or death.

  • Page 9: Safety Practices

    SAFETY PRACTICES GENERAL SAFETY PRACTICES • The primary responsibility for safe operation of the Spudnik Conveyor lies with the owner/operator. • OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the Conveyor.
  • Page 10 SAFETY PRACTICES TRANSPORTING SAFETY PRACTICES • Make sure the wheels are locked into place. • Towing speed should not exceed 20 MPH due to farm rated tires and wheels. • The slow moving vehicle sign along with any other lights and reflectors required by the local highway and transport authorities must be in place.

  • Page 11: Safety Label

    SAFETY LABELS • Keep safety labels and signs clean and legible at all times. • Replace safety labels and signs that are missing or have become illegible. • When replacing parts that displays a safety sign, make sure that the new parts also displays the safety sign.
  • Page 12 • Disconnect electrical power to machine whenever maintaining, repairing, or servicing Conveyor. • Replace damaged or missing drive shields and safety labels at start of every season. • Proper belt alignment and tension are key to long belt life. • Belts should be kept in alignment between conveyor side, alignment should be an even distance between belt and conveyor side on each side.

  • Page 13: Machine Operation

    MACHINE OPERATION The Model 1205 Supper Style Straight Conveyor, has been designed to carry the product from the unloading and elimination area to the Piler. 1. Check all bolts and hinge points to make sure they are tight and in good condition.

  • Page 14: Machine Parts Breakdown

    Machine Parts Breakdown Table Of Contents Section Page 12” CRAZY WHEEL ASSEMBLY SSSC-6 4 HOLE HUB AND 12” WHEEL ASSEMBLIES SSSC-5 ADJUSTABLE END ASSEMBLY SSSC-9 24, 25 AXLE ASSEMBLY SSSC-8 BELT DRIVE ASSEMBLY SSSC-3 17, 18 CONVEYOR OPTIONS SSSC-0 ELECTRICAL SCHEMATIC SSSC-14 ELECTRICAL WIRING SSSC-13...
  • Page 15 39’10” BELT LENGTH LACE BOTH ENDS • #261466 - LACING,#5-3 CLIPPER (12FT PER BOX) (5FEET) • 24’LONG, #261537 - BELT,ASSY,1200/1205,30” X 47’10”FLAT • 30’LONG, #261538 - BELT,ASSY,1200/1205,30” X 59’10”FLAT • 40’LONG, #261539 - BELT,ASSY,1200/1205,30” X 79’10”FLAT • #261479 - ROD,LACE,3/23” X 36”...
  • Page 17 SSSC-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN 4/25/2002...
  • Page 19 SSSC-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300107 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE 300111 LABEL,WARNING,UNGROUNDED MACHINE CAN 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT 300042 LABEL,DANGER,240 VOLTS 300041 LABEL,DANGER,480 VOLTS 4/25/2002...
  • Page 21 SSSC-2 SHIELD & SAFETY LABELS PLACEMENT ITEM # PART # DESCRIPTION 300131 LABEL,OPERATOR INSTRUCTIONS ENCLOSED 981360 CASE,OPERATOR MANUAL 8.5"x11"x1.625" 290009 MANUAL,OWNER'S/OPERATOR'S MDL 1205 300107 LABEL,DANGER,HIGH,VOLTAGE,WILL CAUSE/SML 300111 LABEL,WARNING,UNGROUNDED MACHINE CAN/SML 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT/SML 300042 LABEL,DANGER,240 VOLTS 300041 LABEL,DANGER,480 VOLTS 841110 SHLD,OVAL,HINGED,W/BACK,3”...
  • Page 23 SSSC-3 BELT DRIVE ASSEMBLY ITEM # PART # DESCRIPTION 24” WIDE CONVEYOR 881045 SPRCKT,H60BS24 X 1-1/4” 821053 SHFT,SK,1-1/4” X 31-1/2” (10) 502203 KEY,SQUARE,1/4” X 1-1/2” C1018 30” WIDE CONVEYOR 881120 SPRCKT,H60BS24 X 1-7/16”BORE 821210 SHFT,SK,1-7/16”X 37-1/2” (10) 501267 KEY,SQUARE,3/8” X 1-1/2” C1018 36”...
  • Page 25 SSSC-3 BELT DRIVE ASSEMBLY ITEM # PART # DESCRIPTION 30” WIDE CONVEYOR 231098 BRNG,TU,1-7/16”BORE ECC LOCK ASSY 9”BOLT 231101 BRNG,TU,1-7/16” ASSEMBLY W/O BEARING 231091 BRNG,INSERT,1-7/16” ECCENTRIC LOCK/SPHR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781203 RLR,LGD,5"ODx29-1/2" TL 36” WIDE CONVEYOR 231098 BRNG,TU,1-7/16”BORE ECC LOCK ASSY 9”BOLT 231101 BRNG,TU,1-7/16”...
  • Page 27 SSSC-4 MOTOR & GEARBOX ASSEMBLY ITEM # PART # DESCRIPTION - - - - - - FOR BELT LENGTH AND WIDTH (REFER TO SECTION SSSC-0, PAGE 13) - - - - - - FOR BRING SIZE (REFER TO SECTION SSSC-3, PAGE 18, ITEM 6) - - - - - - FOR SHAFT LENGTH (REFER TO SECTION SSSC-3, PAGE 17, ITEM 2)
  • Page 29 SSSC-5 4 HOLE HUB AND 12” WHEEL ASSEMBLIES ITEM # PART # DESCRIPTION 951270 HUB,ASSM,4 HOLE,8" &12"CRAZY WHEEL 951023 HUB,ONLY,4 HOLE W/STUDS 951116 NUT,LUG,1/2"-20UNF 611-016 231000 BRNG,WHEEL,4 HOLE 2/HUB #44643 951122 RACE,BEARING,4 HOLE & 5 HOLE OUTER 951026 SEAL,GREASE,4 HOLE #34823 951101 TIRE,&,RIM,480x12"...
  • Page 31 SSSC-6 12” CRAZY WHEEL ASSEMBLY ITEM # PART # DESCRIPTION 131480 ASSY,CRAZY,WHEEL,12" W/LOCK PLATE 501198 BOLT,HEX,HD,1”-8UNC x 8” GR 5 BLACK 171124 BRACKET,CRZY,WHL 8” x 12” BARE see note below 951022 HUB,COMPLETE,4 HOLE #H44O-BT (REFER TO SECTION SSSC-5, PAGE 20) 501713 NUT,LOCK,HEX,1”-8UNC NYLON INSERT 171857...
  • Page 33 SSSC-7 JACK ASSEMBLY ITEM # PART # DESCRIPTION 131051 JACK,ASSEMBLY,18",TELESCOPING ACME THRD 1 181418 SCREW,JACK,ADJUSTING,1” ACME 18”& 27” 181524 JACK,18”,OUTER SECTION 2”PIPE THREAD END 181419 JACK,18”,INNER SECTION W/1” ACME THREAD 4/25/2002...
  • Page 34 SSSC-8 AXLE ASSEMBLY GREASE WEEKLY...
  • Page 35 131051 JACK,ASSY,18”,TELESCOPING ACME THRD (REFER TO SECTION SSSC-7, PAGE 22) 501950 COLLAR,SHAFT,SET,SCREW,1-1/4” 231024 BRNG,THRUST,1-1/4”BORE TIMKEN T-126 131732 AXLE,CONV 24"CRAZY WHL W/LOCK1200/1205 131733 AXLE,CONV 30"CRAZY WHL W/LOCK1200/1205 131734 AXLE,CONV 36"CRAZY WHL W/LOCK1200/1205 131047 ASSEMBLY,CRAZY,WHEEL,12” (REFER TO SECTION SSSC-6, PAGE 21) Revised: Add part numbers for axle weldments Item 4, 08/30/01.
  • Page 37 SSSC-9 ADJUSTABLE END ASSEMBLY ITEM # PART # DESCRIPTION TONGUE,TOW,CONVEYOR,MDL 1205 SS STR (REEFER TO SECTION SSSC-11, PAGE 28) 24” WIDE CONVEYOR 181510 RP,18” 2” X 16”PIPE 3/4”SHAFT DT3/8” 821004 SHFT,DT,3/4” X 18” DT3/8” 181124 PIPE,PR,2”X 16”LONG 231106 BRNG,INSERT,3/4”BORE 1.75”OD TW-18 SHATZ 501901 COLLAR,SHAFT,SET,SCREW,3/4”...
  • Page 39 END,ADJUSTABLE,CONV,SS,RH FACING INTAKE NOTE: Please asks about the Retrofit Hitch Kit for older conveyor. This Kit will allow you to use the Tow Tongue on all Your Spudnik Super Style Straight Conveyors in your system. This Kit includes a WHEEL LOCK that has to be welded on the discharge end of the conveyor.
  • Page 41 SSSC-10 PIPE ROLLER PLACEMENT ITEM # PART # DESCRIPTION 501932 WASHER,LOCK,SPLIT,3/8” 501049 BOLT,HEX,HD,3/8”-16UNC X 1” GR5 181008 RP,24-1/2” 2” X 16”PIPE ¾”SHAFT DT3/8” (24”WIDE CONVEYOR) SEE NOTE FOR QTY. 181012 RP,30-1/2” 2” X 22”PIPE ¾”SHAFT DT3/8” (30”WIDE CONVEYOR) SEE NOTE FOR QTY. 181017 RP,36-1/2”...
  • Page 43 SSSC-11 PIPE ROLLER ASSEMBLY ITEM # PART # DESCRIPTION 24” WIDE CONVEYOR 181008 RP,24-1/2" 2"x16" PIPE 3/4" SHAFT DT3/8" 821009 SHFT,DT,3/4"x24-1/2" DT 3/8" 181124 PIPE,PR,2"x16" LONG 231106 BRNG,INSERT,3/4”BORE 1.75”OD TW-18 SHATZ 501901 COLLAR,SHAFT,SET,SCREW,3/4” 181342 RP,24-1/2" 2"x22"PIPE 3/4"SHAFT DT3/8" 821009 SHFT,DT,3/4"x24-1/2" DT 3/8" 181125 PIPE,PR,2"x22"...
  • Page 45 SSSC-12 TOW TONGUE (OPTIONAL) ITEM # PART # DESCRIPTION 171216 TONGUE,TOW,24”CONVEYOR,MDL1205 SS STR 171217 TONGUE,TOW,30”CONVEYOR,MDL1205 SS STR 171218 TONGUE,TOW,36”CONVEYOR,MDL1205 SS STR 501220 HAIRPIN,COTTER,3/16” X 3-3/4” NOTE: The TOW TONGUE has to be ordered with conveyor, if needed. It is recommend that for each five (5) conveyors, that, at least one (1) Tow Tongue be available.
  • Page 47 SSSC-13 ELECTRICAL WIRING ITEM # PART # DESCRIPTION - - - - - - MOTOR, BELT DRIVE (REFER TO SECTION SSSC-0, PAGE 13) 401686 CNNCTR,FLEX,1/2"STR T&B 5332 401140 REDUCER,3/4" x 1/2" FML HEX 401106 CONDUIT,FLEX,1/2" (5’-7” LONG) 401899 CORD,16-5 SO (8’...

  • Page 49: Electrical Schematics

    SSSC-14 SUPER STYLE STRAIGHT CONVEYOR MODEL #1205 ELECTRICAL SCHEMATIC STANDARD 240 VOLTS 1 PHASE 4/25/2002...
  • Page 51 SSSC-14 SUPER STYLE STRAIGHT CONVEYOR MODEL #1205 ELECTRICAL SCHEMATIC STANDARD 208-240 VOLTS 3 PHASE 4/25/2002...
  • Page 53 SSSC-14 SUPER STYLE STRAIGHT CONVEYOR MODEL #1205 ELECTRICAL SCHEMATIC STANDARD 480 VOLTS 3 PHASE 4/25/2002...
  • Page 55 SSSC-14 SUPER STYLE STRAIGHT CONVEYOR MODEL #1205 ELECTRICAL SCHEMATIC VARIABLE SPEED 480 VOLTS 3 PHASE 4/25/2002...
  • Page 57 SSSC-14 SUPER STYLE STRAIGHT CONVEYOR MODEL #1205 ELECTRICAL SCHEMATIC VARIABLE SPEED 240 VOLTS 1 PHASE 5/27/2003...
  • Page 59 NOTE:...

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