Clarke CH2500C Operation And Maintenance Instruction
Clarke CH2500C Operation And Maintenance Instruction

Clarke CH2500C Operation And Maintenance Instruction

Electric hoist

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ELECTRIC HOIST
MODEL NO: CH2500C, CH4000C
PART NO: 7630388, 7630393
OPERATION AND MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC03/23 - rev 1

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Summary of Contents for Clarke CH2500C

  • Page 1 ELECTRIC HOIST MODEL NO: CH2500C, CH4000C PART NO: 7630388, 7630393 OPERATION AND MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC03/23 - rev 1...
  • Page 2: Environmental Protection

    INTRODUCTION Thank you for purchasing this CLARKE Electric Hoist. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: Specifications

    SPECIFICATIONS CH2500C CH4000C Part Number 7630388 7630393 Load Capacity (Single Cable) 125 kg 200 kg Lifting Speed (Single Cable) 10 m/min 10 m/min Lifting Height (Single Cable) 12 m 12 m Load Capacity (Double Cable) 250 kg 400 kg Lifting Speed (Double Cable)
  • Page 4: General Safety Rules

    14. Attach the hoist to a horizontal beam/box section that can hold the weight of the load and the hoist. 15. When replacing parts, use only those supplied by Clarke International. Consult the CLARKE service department for any spare parts required.
  • Page 5: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY BEFORE CONNECTING THE HOIST TO THE MAINS SUPPLY. This hoist is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply. Should the plug need changing, make sure that a plug of identical specification is used.
  • Page 6: Installation

    • 2 x Brackets • 1 x Bag of fixings • 1 x Instruction manual If a part is damaged, consult your CLARKE supplier immediately. INSTALLATION Mount the hoist to a box section beam using the brackets supplied. • The box section must be...
  • Page 7: Operation

    OPERATION PRE-USE INSPECTION Unwind the cable and examine for fraying, corrosion etc. Check the condition of all brackets and fastenings. When in constant operation, the hoist should be inspected frequently. HOIST CONTROL LIFT/LOWER SWITCH EMERGENCY STOP 1. Press one side of the rocker switch LIFT to lift the load.
  • Page 8 2. Attach the hook to the load. The hook must be placed - • Directly above the centre of gravity of the load and in line with the hoist. • Make sure that no obstruction will prevent a clean lift. HOIST CAPACITY In the basic setup (shown on the right) the lifting capacity is 125 kg,...
  • Page 9: Troubleshooting

    The cable has been stored Replace the cable. unwound or in poor conditions. If this does not solve your problem, please consult the CLARKE service department. MAINTENANCE IMPORTANT: Only fully qualified personnel should attempt repairs. 1. Always visually inspect the hoist before use, to ensure that all parts are correctly located and secure.
  • Page 10 COMPONENT PARTS - CH2500C Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 11 COMPONENT PARTS CH2500C Description No Description Hexagon Bolt Internal Circlip Bracket Motor Brake Disc Flat Washer Tripping Spring Spring Washer Rotor Support /Carriage Casing Stator Casing Assembly End Panel Bearing Locating Shaft Front Cover Gear Shaft Paper Gasket Flat Washer...
  • Page 12 Description No Description Straight Pin Limit Switch Driving Gear Cable Entry Aluminium Ferrule Junction Box Cover Block Terminal Rope Thimble Junction Box Base Hook Assembly Complete Upper Limit Spring X-head Bolt Connecting Cable Sleeve Plastic Limit Piece Connecting Cable Bolt Socket Bolt Spade Connector...
  • Page 13 COMPONENT PARTS - CH4000C Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 14 COMPONENT PARTS CH4000C Description No Description Hexagon Bolt Stator Casing Assembly Bracket Front Cover Spring Washer Paper Gasket Flat Washer Bearing Support /Carriage Casing First Gear End Panel Flat Key Locating Shaft Gear Shaft Gear Shaft Second Gear Flat Washer Bearing Silent Gear Gear Case...
  • Page 15 Description No Description Hook Assembly Limit Switch X-head Bolt Terminal Plastic Limit Piece Switch Plate Bolt Junction Box Base Bolt Connecting Cable Sleeve Spindle Connecting Cable Washer Socket Hook Spade Connector Pulley Wheel Emergency Stop Button Side Plate Rocker Switch Locknut Pendant Casing - Front Pendant Seal...
  • Page 16 DECLARATIONS OF CONFORMITY - CH2500C Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 17 DECLARATIONS OF CONFORMITY - CH2500C Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 18 DECLARATIONS OF CONFORMITY - CH4000C Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 19 DECLARATIONS OF CONFORMITY - CH4000C Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

This manual is also suitable for:

Ch4000c76303887630393

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