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CABLEREADY
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Installation Instruction Guide

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Summary of Contents for Belden PPC CABLEREADY SR050

  • Page 1 CABLEREADY ® Installation Instruction Guide...
  • Page 2: Table Of Contents

    CABLEREADY ® Installation Instruction Guide Table of Contents 1.0 Introduction 2.0 Tools 3.0 General Instructions 4.0 Clip Installation 4.1 Anchors 4.2 Tie Wrap Guides 5.0 Straight Run Molding Installation 6.0 Fittings 7.0 Special Instructions 7.1 Molding Bridge Instructions 7.2 Interior Instructions 8.0 How To Re-Enter Straight Run Molding 9.0 Helpful Hint Easy Re-Order Guide...
  • Page 3: Introduction

    CABLEREADY ® Installation Instruction Guide INTRODUCTION CABLEREADY offers a series of protective molding developed to meet the needs of an ever-changing cable industry. In response to industry demands and with many years of multi-unit construction experience, CABLEREADY designers were able to develop a protective molding raceway that not only meets but exceeds the cable industry’s standards.
  • Page 4: Tools

    CABLEREADY ® Installation Instruction Guide TOOLS Recommended Tools: The following tools and materials are recommended to ensure a safe and correct installation of CABLEREADY’s protective molding system. • GLOVES: CABLEREADY’s protective molding is manufactured with 26 gauge Galvalume® steel. The molding, clips, and fittings may have sharp edges on the material. USE GLOVES AT ALL TIMES.
  • Page 5: General Instructions

    CABLEREADY ® Installation Instruction Guide GENERAL INSTRUCTIONS General Instructions: When installing CABLEREADY’s molding, try to follow window trims, drain pipes, rain gutters, and other natural edges on the building. Make certain that all of your measurements allow for adequate space (at least one inch) between existing edge and the molding. •...
  • Page 6: Clip Installation

    CABLEREADY ® Installation Instruction Guide CLIP INSTALLATION An easy formula for determining the number of clips needed is to multiply the footage of straight run by .25 for each size ordered. Example: 4000’ of SR100IV x .25 = 1000 CL100 •...
  • Page 7: Anchors

    CABLEREADY ® Installation Instruction Guide ANCHORS • Use 2 anchors per clip. Note: clips can be cut in 1/2, only use 1 anchor. • Anchors slightly smaller than the holes drilled should be used to hold clips (5mm recommended). (Figure 3) •...
  • Page 8: Tie Wrap Guides

    CABLEREADY ® Installation Instruction Guide TIE WRAP GUIDES • Once the clips have been installed, use one tie wrap to secure cables to the clip. (Figure 7) • The tie wrap should be threaded through the tie wrap guides. • Pull tight around cables so that molding can snap on without pinching the cable.
  • Page 9: Straight Run Molding Installation

    CABLEREADY ® Installation Instruction Guide STRAIGHT RUN MOLDING INSTALLATION • Keep protective film on the molding until the molding is installed. • Place one edge of the straight run under one edge of the clip. Apply pressure to the flat top of the molding, and push the molding down while pulling the molding’s flange out toward the unsecured edge of the clip.
  • Page 10: Fittings

    CABLEREADY ® Installation Instruction Guide FITTINGS • Unlike the straight run molding, the fittings should have the protective film removed before installation. • When using fittings, place the clip closest to the fitting approximately 50mm from the end of the straight run.
  • Page 11: Special Instructions

    CABLEREADY ® Installation Instruction Guide SPECIAL INSTRUCTIONS MOLDING BRIDGE INSTRUCTIONS Note: The following instructions are for constructing a molding bridge out of 5cm molding. The instructions are for passing over obstructions up to 7.5cm high. The same process can be repeated with 2.5cm molding, but is not as secure.
  • Page 12 CABLEREADY ® Installation Instruction Guide Line up the center mark on the molding with the center mark on the backing. Mark the backing a 6mm from each side of the molding piece. (Reference as points A and B) Mark the backing 25cm outward from points A and B. (Reference as points C AND D) A CM B 25cm 25cm...
  • Page 13 CABLEREADY ® Installation Instruction Guide • Straight Run and Coupling Installation Note: Attach cables to the backing prior to installing the molding. Install the molding from one side to the other, depending on what side you are working from. Attach a coupling to the existing molding with the cutouts facing the direction of the obstruction.
  • Page 14 CABLEREADY ® Installation Instruction Guide Slide a coupling onto the end of the center-molding piece. Center Piece Coupling Attach the other 24mm molding transition piece to the transitioned backing and slide it into the coupling. Coupling Transition Piece Slide the last coupling onto the end of the transition piece, with the cutouts facing the direction of the obstruction.
  • Page 15: Interior Instructions

    CABLEREADY ® Installation Instruction Guide INTERIOR INSTRUCTIONS • NOTE: Interior installation is similar to exterior installation, except for the following: • Install cable molding so that it meets the ground to enhance the aesthetics of the installation. (Figure 11) 1” 25mm Figure 11.
  • Page 16: How To Re-Enter Straight Run Molding

    CABLEREADY ® Installation Instruction Guide HOW TO RE-ENTER THE MOLDING • CABLEREADY is designed to keep vandals out of the system, and it takes effort to remove the molding from the clip or full backing clip. • The molding can only be removed from clips or full backing clips with our patented Entry Keys. Note: The EK050HD is used to re-entry SR050 11mm molding only.
  • Page 17: Helpful Hint

    CABLEREADY ® Installation Instruction Guide HELPFUL HINTS • CABLEREADY molding and fittings are shipped with a blue protective coating to keep products from becoming damaged during installation. It is recommended that you keep the protective layer on until after installation is complete. Note: Unlike the straight run molding, the protective layer should be removed before installing fittings.
  • Page 18: Easy Re-Order Guide

    CABLEREADY ® Installation Instruction Guide Easy Re-Order Guide: Product Image PPC Part Number Product Description SR050* SR100* STRAIGHT RUN MOLDING SR075* SR200* CL050 CL100 MOUNTING CLIPS CL07 L200 BP07GS BP100GS FULL BACKING PLATE BP200GS CO050* CO100* COUPLING CT075* CO200* IC050* IC100* INSIDE CORNER IC075*...
  • Page 19 CABLEREADY ® Installation Instruction Guide Easy Re-Order Guide (cont.): Product Image PPC Part Number Product Description HC1251** HANDCUTTERS HC1451** SUPER SNIP SHEARS EK050HD 1/2” ENTRY KEY EK100HD 3/4”, 1”, 2” ENTRY KEY TP016IV TP016BR TOUCH UP PAINT TP016RW TP016WH C2146IV C2110RW CAULK C2111BR...
  • Page 20 • 15 YEAR WARRANTY • CLASS “A” FIRE RATING • GREATER CABLE CAPACITY • PERMANENT INSTALLATION • 5 COLORS & 4 SIZES • 26 GAUGE GALVALUME ® For more than 70 years, PPC has HEADQUARTERS been developing and manufacturing Syracuse, New York connectivity solutions for broadband service providers.

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