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Summary of Contents for Pride GUARDIAN II
- Page 1 BODYMAKER OVER TRAVEL GAUGE USER’S MANUAL English Version 5.0 | Original Instructions | Date of Issue: March 15, 2021 10301 Xylon Ave. N. 55445 Pride Engineering, LLC | , Suite | Minneapolis, MN USA Phone: +1 (763) 427-6250 | E-mail: customer@pridecan.com www.pridecan.com...
- Page 2 INTRODUCTION TO USER’S MANUAL The purpose of this manual is to provide initial set-up, operational, part identification, and maintenance information for Pride’s Guardian II Over Travel Monitoring and Control System. Pride Engineering, LLC, Minneapolis, Minnesota +1 (763) 427-6250 should be consulted prior to major field repairs.
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Page 3: Technical Characteristics
TECHNICAL CHARACTERISTICS 1.2.1 INTENDED USE The Pride Engineering Guardian II is intended to be used to measure and report bodymaker over travel amounts. 1.2.2 MODIFICATION OF EQUIPMENT Do not modify the equipment. Modification of the equipment may defeat measures taken to ensure safe operation of the equipment. -
Page 4: Improper Use
• Using the equipment while wired differently than as directed. • Using the equipment with any sensor other than the sensor specified by Pride Engineering for the equipment. • Working on or trying to mount the sensor while the bodymaker is operating. -
Page 5: Installation And Preparation For Use
Make sure bodymaker is stopped before installing sensor on the bottom former. Mount the Guardian II in a location that provides access by the operator and facilitates wiring by the electrician to the bodymaker control. - Page 6 Connect wires from Bodymaker PLC to Guardian II and Guardian II to the Sensor as shown below. Circuit Breaker. Green Means Open and Red Means Closed. To PLC Supply Common To PLC Lower Limit Input To PLC Upper Limit Input...
- Page 7 • Test sensor connection by selecting • Black bar should be in green zone, adjust sensor position as needed 10301 Xylon Ave. N. Suite 100 55445 Pride Engineering, LLC • Minneapolis, MN • Phone: +1 (763) 427-6250 •...
- Page 8 WARNING: THE GUARDIAN CABLE MUST BE SECURED WITH THE HOSE CLAMP TO THE BACK OF THE DOMER AT ALL TIMES OR THE SENSOR/WIRING CONNECTION WILL BE DAMAGED. 10301 Xylon Ave. N. Suite 100 55445 Pride Engineering, LLC • Minneapolis, MN • Phone: +1 (763) 427-6250 •...
- Page 9 Connect wires from Sensor to Guardian II via the junction box as shown below. Supplied cable Supplied from over cable to travel Guardian sensor Crimp ring connector Terminate wiring from Terminate drain wire onto sensor cable both cables as shown.
- Page 10 Press ZERO to set the over travel sensor to zero. Select MENU to set the LO LIMIT, HI LIMIT and DELAY parameters. 10301 Xylon Ave. N. Suite 100 55445 Pride Engineering, LLC • Minneapolis, MN • Phone: +1 (763) 427-6250 • www.pridecan.com...
- Page 11 Select OVER TRAVEL SETUP page. Input the bodymaker speed range for which you want to set the parameters. 10301 Xylon Ave. N. Suite 100 55445 Pride Engineering, LLC • Minneapolis, MN • Phone: +1 (763) 427-6250 • www.pridecan.com...
- Page 12 1 zone and up to 10 zones. HOW THE GUARDIAN II WORKS The Guardian II senses each over travel cycle and compares the reading to the upper and lower limits. If the individual reading falls outside of one of the limits, it will display an ‘Upper Limit’...
- Page 13 Select the RESET button to clear limit errors. USING THE DATA COLLECTION FEATURES The Guardian II provides the ability to collect over travel data and view it in several ways. Select MENU. Select CHARTING function. 10301 Xylon Ave. N. Suite 100...
- Page 14 USB port on the bottom of the Guardian II. Press to download a .cvs file of the data. The Guardian II memory can hold approximately 26 hours of data. The readings are the overtravel average (rolling average of previous 16 hits) taken every 1 second.
- Page 15 Select to view a history of individual actual over travel readings. The Guardian II can store 24 actual over travel values. Press to collect the next 24 strokes. 10301 Xylon Ave. N. Suite 100...
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Page 16: Maintenance
The equipment is safe to use if the circuit breaker will close. If the circuit breaker will not close, check the wiring to ensure it matches the wiring diagram. 5. Part Identification Sensor and Bracket Assembly: P/N 200-77-32 10301 Xylon Ave. N. Suite 100 55445 Pride Engineering, LLC • Minneapolis, MN • Phone: +1 (763) 427-6250 •... - Page 17 Verify that the thread inserts are in good condition and there is nothing in the hole that will keep the screw from fully seating on the mount. REPLACE BROKEN THREAD INSERTS. • • Pride Engineering, LLC• Minneapolis, MN Phone: +1 (763) 427-6250 www.pridecan.com 10301 Xylon Ave.
- Page 18 Washers can be reused until there is visual deterioration of the serrations or wedges. Adjust, install and torque mounting screws to 20 lb.-ft or 27 N·m. • • Pride Engineering, LLC• Minneapolis, MN Phone: +1 (763) 427-6250 www.pridecan.com 10301 Xylon Ave.
- Page 19 Pride Engineering, LLC 0301 Xylon Ave. N. Suite 100 Minneapolis, MN 55428 USA Phone: +1 (763) 427-6250 E-mail: customer@pridecan.com www.pridecan.com P/N GUR-MAN-20010-R5...
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