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MotoCrane ULTRA XP Operation Manual

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ULTRA XP Operation Manual v1.4
FEB 2023

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Summary of Contents for MotoCrane ULTRA XP

  • Page 1 ULTRA XP Operation Manual v1.4 FEB 2023...

  • Page 3: Safety Signal Words

    To minimize risk of serious injury, death or damage, before using MotoCrane ULTRA, all drivers and operators must read this Operation Manual and all on-product labels. All practices and procedures stated herein are required for the proper and safe operation of ULTRA.

  • Page 4: Table Of Contents

    (XP Base Only) ULTRA Turret Setup (XP Base Only) ULTRA Boom + Isolator Setup ULTRA Isolator Tuning MotoCrane Power Supply Unit (PSU) Setup MotoCrane Controller Setup MotoCrane Controller Controller Interface Using ACC PWR, ACC PWR2 and ACC COM ACC PWR, ACC PWR2 and ACC COM specifications...

  • Page 5: Before The First Use

    Before the First Use Do the following before using ULTRA for the first time. 1. Read this Operation Manual 2. Read the Warranty in the Terms of Sale 3. Watch the Video Tutorials at https://motocrane.com/knowledge-base 4. Recommended: Attend MotoCrane Training for in-person demonstration...

  • Page 6: Important Product And Safety Instructions

    INSTRUCTIONS Safety MotoCrane ULTRA is not a toy and can cause serious injury, death or damage if not used properly. You must exercise caution during use of the ULTRA to ensure a safe filming environment for everyone. This Operation Manual describes safe operation and should be read in conjunction with the online training videos or additional in-person training.

  • Page 7: Disclaimer And Limitations Of Liability

    2. MotoCrane, LLC reserves the right of final interpretation of this disclaimer. 3. MotoCrane, LLC has no control over the use, setup, assembly, modification or misuse of ULTRA, and therefore no liability shall be assumed or accepted by MotoCrane, LLC for any resulting damage, death, or injury incurred directly or indirectly from the use of ULTRA.

  • Page 8: Parts Of Ultra

    Parts of ULTRA ● Base/XP Base ● Turret ● Booms ○ Front Boom ○ (2) Middle Booms ○ Rear Boom ● Isolator ● Fairing + Fairing Extension ● Counterweight ● Controller ● Power Supply Unit (PSU) ● Cables: ○ (1) 10’ Main Power Input Cable ○...

  • Page 9: System Overview

    System Overview ULTRA/ULTRA XP...

  • Page 10: Modules

    Modules Controller (front view) Controller (top panel)
  • Page 11 Power Supply Unit (PSU) Input Side Power Supply Unit (PSU) Output Side...
  • Page 12 Original Base...
  • Page 13 ULTRA XP Base...
  • Page 14 Turret...
  • Page 15 Front Boom Rear Boom + Fairing...
  • Page 16 Isolator Suction Speedrail Grid (SSG) Kit...

  • Page 17: Setting Up Ultra

    : Failure to follow these instructions and those below can result in serious injury, death or damage. These instructions are demonstrated in our training videos and found online at www.motocrane.com/support . All terminology is referred to in the above diagrams.

  • Page 18: Setup Process

    Setup Process Motor Vehicle Requirements ULTRA is designed to work on a motor vehicle that meets the following criteria: 1. Roof constructed of metal or other material suitable for bearing 350 lbs load. 2. If using the Suction Speedrail Grid; a.

  • Page 19: Suction Speedrail Grid (Ssg) Kit Setup

    A clean, glossy finish and proper mounting is essential to maintaining vacuum pressure. The Speedrail provides the connection from your vehicle to MotoCrane. If not mounted properly, the Base can fall off the vehicle. Do not skip any steps or...

  • Page 20: Ultra Base Setup

    ULTRA Base Setup 1. Prepare the ULTRA Base by opening the 4 Speedrail clamps, and make note which orientation is preferred for the connectors/cables. 2. With a partner, hoist the ULTRA Base onto the Suction Speedrail grid, or equivalent approved rigging. 3.

  • Page 21: (Xp Base Only)

    2. With a partner, hoist the Turret onto the ULTRA Base Pedestal. 3. Install the M12 fasteners in the Turret mounting holes, applying appropriate torque to the fasteners. (XP Base Only) 1. Install the Support Turnbuckle by placing both male clevis ends between the Turret Bracket and Turret Brace, turning the turnbuckle body to extend/retract the length as needed, and pushing the Lock Pins into place.

  • Page 22: Ultra Boom + Isolator Setup

    ULTRA Boom + Isolator Setup 1. Prepare for boom installation by noting the front and rear of the Turret. 2. Install the Rear Boom by placing the clip receiver over the fulcrum clip. Do not hang on ULTRA. Only apply force on Lock knobs, spanners, and boom tool in a rotational direction.
  • Page 23 7. Tighten the mounting studs with adequate torque to safely secure the Fairing 8. Install the Middle Boom to the fulcrum by securing the clip receiver over the fulcrum clip. Install the x4 M12 fasteners into the mounting holes with adequate torque to safely secure the Middle Boom to the fulcrum.

  • Page 24: Ultra Isolator Tuning

    ● Compact heads such as the Ronin 2, MoVI Pro, Intuitive Aerial Newton, etc. do not require the Fairing Extension. Only the Carbon Fiber Fairing should be used. ● For Shotover G1, and Arri SRH-3, install the Fairing Extension in the first (smaller) position.

  • Page 25: Motocrane Power Supply Unit (Psu) Setup

    3. If supplying accessory power, connect the accessory power source to the ACC Power Input on the input stage of the PSU. 4. Connect the 10’ MotoCrane Controller Cable to the COM port on the PSU, then to the COM port on the MotoCrane Controller. Make sure the Controller has the DISARM/E-Stop engaged (pressed down).

  • Page 26: Motocrane Controller Setup

    MotoCrane Controller Setup 1. Make sure the DISARM/E-Stop button is engaged (pressed down) and then turn the PSU Main Power Switch to the “On” position. The controller will power up and boot after ~5 seconds. 2. Press OPERATE from the Home menu, then adjust Speed and Smoothing values to “15”...
  • Page 27 1-2” of play at the ULTRA Isolator. This does not affect smooth start/stop operation or the ability to tune stabilized heads to optimum levels. The ULTRA XP Base powertrain gearing does not have any backlash. Do not touch the joysticks on the Controller during boot up. This time is required to calibrate the zero point on the joysticks.

  • Page 28: Motocrane Controller

    MotoCrane Controller The MotoCrane Extended Controller includes two joysticks for individual Swing and Lift axis control, switches for easy user adjustment, and a 7” touchscreen for configuration, monitoring, and advanced settings. The joysticks apply a command proportional to the degree they are pushed. There are 3 manual parameters which should be tested, and configured before operation.

  • Page 29: Controller Interface

    Controller Interface...

  • Page 34: Using Acc Pwr, Acc Pwr2 And Acc Com

    MotoCrane for various ecosystems, such as providing 3-pin or 4-pin XLR power from a Block Battery. XP Base ONLY: The ULTRA XP Base adds 2 additional Accessory ports (ACC PWR2 and ACC COM) expanding the total number of integrations possible through the XP Base slip ring.

  • Page 35: Acc Pwr, Acc Pwr2 And Acc Com Specifications

    Connector: Amphenol PT02A-10-6S Pins A + B = twisted pair Pins C + D = twisted pair Pins E + F = twisted pair For ACC PWR and ACC COM Cable sets, please contact MotoCrane Sales or visit our Online Store...

  • Page 36: Known Hazards

    Known Hazards The following list represents a list of known hazards that exist when operating ULTRA. This is not exhaustive, but represents some common hazards to watch out for. ▪ Your vehicle . Set limits and familiarize yourself with the acceleration and deceleration speeds to avoid driving the Booms or Fairing into your vehicle.

  • Page 37: Terminology

    Terminology Clear communication among drivers, operators, and other personnel is essential for safe and high quality production. Below is suggested terminology to allow for clear and efficient communication between operator(s) and driver. Generally, one ULTRA operator should be in charge of the shoot, but it is up to the driver to receive the request, assess the situation, and only act if it is safe.

  • Page 38: Pre-Flight Checklist

    Tracking Vehicle Moves ● “Hold” ● “Drive by, slow” (..medium, fast, etc) ● “Let pass, slow” (..medium, fast, etc) Pre-Flight Checklist Before taking ULTRA on the road, go through this pre-flight checklist. ▪ Are all knobs, straps, safety latches, safety pins, and lanyards properly engaged? ▪...

  • Page 39: Transporting Ultra

    Transporting ULTRA Transportation of ULTRA must always be executed in accordance with local laws, regulations, or other legal requirements. We recommend the following steps be observed for safe transportation of ULTRA when the equipment is not being actively used/monitored. 1. Make sure the DISARM/E-Stop button is engaged (pressed down), then remove payload and counterweight, opposite of installation, leaving empty arm and 40lbs/18kg counterweight.

  • Page 40: Troubleshooting And Maintenance

    Troubleshooting This section is now a separate, standalone document named ULTRA Troubleshooting Guide. The latest version can be found at www.motocrane.com/support Maintenance ULTRA needs maintenance to keep it running smoothly. This includes cleaning after use and lubricating or replacing moving elements. Please see the table below or contact support@motocrane.com...

  • Page 41: Weather & Water

    Weather & Water Exterior ULTRA modules are weather resistant. The Controller and Power Supply Unit go inside the vehicle and are not weather resistant. After using ULTRA in wet or dusty conditions, wipe all components down with a soft dry cloth. Do not spray any cleaning liquids on or inside components of ULTRA that are not water resistant.

  • Page 42: Original Ultra Base (Swing-Axis) Lubrication

    95-99. Over-lubrication can result in internal seal failure and may cause permanent equipment damage. We recommend contacting support@motocrane.com confirm that your unit needs re-lubrication before proceeding. 1. Determine which direction your unit is sticking in when stopping (CW or CCW).

  • Page 43: Specifications

    Specifications ULTRA Modules ● Base/XP Base ● Turret ● Booms ○ Front Boom ○ (2) Middle Booms ○ Rear Boom ● Isolator ● Fairing + Fairing Extension ● Counterweight ● Controller ● Power Supply Unit (PSU) ● Cables: ○ (1) 10’ Main Power Input Cable ○...
  • Page 44 Weather : IP65* (Can be sprayed with low pressure water from all directions) *Except for Controller and PSU. Electrical Control: Wired MotoCrane CAN-BUS control via MotoCrane Controller PSU Main Power Input: 48VDC (45V-60VDC MAX), 50A Peak (3kW PEAK) PSU Accessory Power Input: 5V-60VDC, 20A MAX...

  • Page 45: Revision History

    MotoCrane Technical Support support@motocrane.com This content is subject to change. Download the latest version from www.motocrane.com/knowledge-base If you have any questions about this document, please contact MotoCrane, LLC by sending an email to contact@motocrane.com ©2023 MotoCrane, LLC. All rights reserved.

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