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MotoCrane RADICAL INS 2 Operation Manual

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RADICAL INS 2 Advanced Stabilization Operation Manual v1.0
NOVEMBER 2021

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Summary of Contents for MotoCrane RADICAL INS 2

  • Page 1 RADICAL INS 2 Advanced Stabilization Operation Manual v1.0 NOVEMBER 2021...

  • Page 2: Safety Signal Words

    ● The terms IMPORTANT and NOTE are also used to describe ideas for better and more e cient use of the RADICAL INS 2.

  • Page 3: Table Of Contents

    Optimizing RADICAL INS 2 Tuning Passive Isolator Tuning STRENGTH/STIFFNESS Ratio Oscillation vs. Performance Recommended- Flowcine Tranquilizer Range of Motion Limits in RADICAL INS 2 Stabilization Mode RADICAL INS 2 Restrictions Useful Tips Known Hazards Transporting the RADICAL INS 2 Troubleshooting RADICAL INS 2 Advanced Stabilization...
  • Page 4 Maintenance Weather & Water Specifications Revision History...

  • Page 5: Before The First Drive

    Before the First Drive Do the following before using RADICAL INS 2 Advanced Stabilization for the first time. 1. Read this entire Operation Manual 2. Read the Warranty in the Terms of Sale 3. Watch the Video Tutorials at www.motocrane.com/support...

  • Page 6: Important Product And Safety Instructions

    RADICAL INS 2, and therefore no liability shall be assumed or accepted by MotoCrane, LLC for any resulting damage, death, or injury incurred directly or indirectly from the use of the RADICAL INS 2. By the act of use, setup or assembly, the operator accepts all resulting liability.

  • Page 7: Limited Warranty

    The RADICAL INS 2 has a limited manufacturer's warranty on parts and assembly. See the Terms and Conditions of Sale for your RADICAL INS 2 for a complete description of this limited warranty. This Limited Warranty is incorporated by reference into this Operation Manual.

  • Page 8: Parts Of The Radical Ins 2

    Parts of the RADICAL INS 2 ● 1 pc RADICAL INS 2 Sensor + mount ● 1 pc RADICAL INS 2 Cable ● 2 pc M4 x 35mm SHCS RADICAL INS 2 System Overview...

  • Page 9: Setting Up Radical Ins 2 Advanced Stabilization

    Follow these steps to set up and configure your RADICAL INS 2 Advanced Stabilization. 1. Installing the RADICAL INS 2 Sensor 1. The RADICAL INS 2 Sensor will be placed on the front boom section that is closest to the middle boom. Loosely place the unit on the boom as shown, with about 140mm between the RADICAL INS 2 Sensor and the boom mounting features (this dimension is not critical, but should be +/- 5 mm).

  • Page 10: Electrical Connections

    2. Electrical Connections 1. Connect the RADICAL INS 2 Cable between the RADICAL INS 2 Module and the ‘SERIAL’ connector on the RADICAL Base. Secure the RADICAL INS 2 Cable to the fulcrum leg, handle and the boom tube using a velcro strap or elastic tie, so it does not get caught or snagged.
  • Page 11 5. If using RADICAL INS 2 for the first time, start at the DEFAULT values for tuning (press the DEFAULT button) 6. Set the TUNING parameters for the recommended default values for your payload (found later in this document) 7. Turn RADICAL INS 2 Stabilization ON (either with the toggle switch in the INS 2 Control Panel, or via the ‘MODE’...

  • Page 12: Radical Ins 2 Control Panel Layout

    Within the RADICAL INS 2 Control Panel, there is a STATUS section, Performance Monitoring Gauges and adjustable TUNING parameters Status This region shows the connection status of the RADICAL INS 2 Sensor and GYRO, and any active warnings or errors. Performance Monitoring Gauges The three bar graphs demonstrate the stabilization performance.

  • Page 13: Tuning

    Read the following sections to understand more about what these values do, and how to configure them for optimal performance. Basic RADICAL INS 2 Tuning Recommended Initial Tuning Values Use the following chart as a starting point when tuning RADICAL INS 2 for the first time PAYLOAD STRENGTH STIFFNESS...

  • Page 14: Understanding Ins Advanced Stabilization

    There are inherent limitations to the disturbance amplitude that the Passive Isolator can correct against. Conversely, RADICAL INS 2 Advanced Stabilization actively corrects against high-amplitude disturbances and vehicle movements. For example, driving up and down a ramp or over rolling hills at moderate speeds.

  • Page 15: Optimizing Radical Ins 2 Tuning

    Optimizing RADICAL INS 2 Tuning Passive Isolator Tuning In order for RADICAL INS 2 tuning to be optimized, the Passive Isolator Damping must be dialed as “SLOW” as possible. This is to eliminate the tendency of the Lift-Axis to self-excite (oscillate) at higher tuning values. Keep in mind that based on the terrain you are operating in, it may be more useful to speed up Passive Isolator Damping while adjusting RADICAL INS 2 tuning values to MEDIUM or LOW levels.

  • Page 16: Recommended- Flowcine Tranquilizer

    Range of Motion Limits in RADICAL INS 2 Stabilization Mode When Lift limits are enabled, RADICAL INS 2 Stabilization uses limits that are absolute to the outside world, where 0 degrees is horizontal and perpendicular to the direction of gravity.

  • Page 17: Radical Ins 2 Restrictions

    Notice at the :58 second mark, the RADICAL INS 2 warning is triggered, alerting the operator that incoming disturbance has surpassed what the RADICAL INS 2 tuning is capable of.

  • Page 18: Useful Tips

    This could cause excess heat and accelerated wear on components. ● Limits - After Installing RADICAL INS 2 for the first time, Lift limits should be set up again, while the RADICAL INS 2 Sensor is connected and properly functioning. It is recommended to set up limits BEFORE using RADICAL INS 2 for the first time.

  • Page 19: Known Hazards

    Known Hazards The following list represents known hazards that exist when operating the RADICAL INS 2. This is not exhaustive, but represents some common hazards to watch out for. ● Lift Motor Temperature at rest. If the DISARM button is released while...

  • Page 20: Troubleshooting Radical Ins 2 Advanced Stabilization

    The RADICAL INS 2 Sensor module contains a green LED to indicate it is receiving power. This LED is the first indication of whether or not the connection is good. If RADICAL INS 2 functionality is absent or causing warnings or errors, and the green LED is ON, please refer to the next section for more detailed troubleshooting information.
  • Page 21 first step for troubleshooting and clearing the issue. Code Description Service Details RADICAL INS 2 ● Power cycle system and As RADICAL INS 2 Advanced Stabilization Stabilization attempt re-enable is autonomous and controls boom Disabled From movement without operator intervention, it Error is highly dependent on internal sensors to maintain safe operation.
  • Page 22 Contact Customer Support if this error is persistent. If these steps don’t fix your problem, please contact us at support@motocrane.com. We can help troubleshoot and diagnose the issue. If we determine that a manufacturing defect exists in a part and it is covered under the Limited Warranty, we will repair the unit at no cost to you.
  • Page 23 None required - contact Customer Support if you believe the unit requires service or maintenance. Weather & Water The RADICAL INS 2 is IP67 rated and can withstand the same conditions as the rest of the IP-rated RADICAL modules. Specifications...
  • Page 24 Initial Release MotoCrane Support support@motocrane.com This content is subject to change. Download the latest version from www.motocrane.com/knowledge-base If you have any questions about this document, please contact MotoCrane, LLC by sending a message to contact@motocrane.com. ©2021 MotoCrane, LLC. All rights reserved.

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