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Veris Quad 2800 Soil EC Mapping System Operating Instructions Manual

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Section 1
1-2
Section 2
2-1
2-3
2-4
Section 3
3-1
3-2
Section 4
4-1
4-2
4-4
4-5
Section 5
5-1
5-2
Section 6
6-1
6-2
6-4
6-10
6-12
6-16
6-19
6-19
6-20
Operating Instructions

Table of Contents

Warranty & Safety
Electronics Overview and Set-up: DataLogger
Software Set-up: SoilViewer
Additional Assembly Instructions
Field Operations-EC Surveyor with DataLogger
Maintenance and Service Procedures
#1. EC Surveyor signal testing
#2. Testing electrical continuity
#3. Diagnosing and correcting EC signal problems
#4. Spring plunger testing and replacement
#5. Diagnosing GPS-related problems
#6. Firmware updates and SD card formatting
#7. Implement lubrication
#8. Maintenance
#9. Micro-chip replacement
1-1
OM17-Quad2800

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Summary of Contents for Veris Quad 2800 Soil EC Mapping System

  • Page 1: Table Of Contents

    OM17-Quad2800 Operating Instructions Quad 2800 Soil EC Mapping System Table of Contents Section 1 Warranty & Safety Section 2 Electronics Overview and Set-up: EC Surveyor Electronics Overview and Set-up: DataLogger Software Set-up: SoilViewer Section 3 Implement Overview and Set-up Additional Assembly Instructions Section 4 Field Operations—EC Surveyor Field Operations—EC Surveyor with DataLogger...

  • Page 2: Quad 2800 Soil Ec Mapping System

    Veris Technologies warrants this product to be free of defects in materials and workmanship for a period of one (1) year from the date of delivery to the purchaser. Veris Technologies will repair or replace any product returned to Salina, Kansas, which appears upon inspection to be defective in materials or workmanship.

  • Page 3: Electronics Overview And Set-Up: Ec Surveyor

    OM17-Quad2800 Important! Read the following SAFETY PROCEDURES before operating the Veris system: • Read and understand all instructions on safety decals • Properly block up implements befor working underneath. • Detach and store implements in an area where children normally do not play. Secure implement by using blocks and supports.
  • Page 4 OM17-Quad2800 Surveyor card Serial reader cable Signal test SoilViewer software bracket bracket Signal test Power load cord Power cord Figure 1. EC Surveyor kit Figure 2. DataLogger kit Use protective shipping/storage case to protect electronics components whenever electronics are shipped. Keep all diagnostics and operations manual with system when mapping. Mount instrument in a location that is as free as possible from dust, vibration, and electrical interference.
  • Page 5 OM17-Quad2800 Figure 4. EC Surveyor (rear) Power port: EC Signal: EC Data out: GPS input: The Soil EC Surveyor is shipped EC Signal Cable Attach serial cable Connect GPS cable here. with an accessory power cord. extension from here and other end It is designed to accept If an alternative connection is implement attaches...
  • Page 6 OM17-Quad2800 Reset Power port: button: Serial cable from pH The Sensor DataLogger is Serial cable Can be used Controller (MSP shipped with an accessory from EC to reboot only) attaches here. power cord. If an alternative Surveyor DataLogger connection is desired, make attaches here.
  • Page 7 OM17-Quad2800 Software Setup The Veris SoilViewer software will automatically run the setup once the CD is inserted into the computer. If not the installation can be manually started by double clicking on the setup.exe located on the CD. Click Next to continue through installation Figure 8.
  • Page 8 OM17-Quad2800 The installer will install all necessary components Figure 11. Once the installer is completed, click finish Figure 12...
  • Page 9 OM17-Quad2800 The Veris SoilViewer will now install drivers necessary to operate the included USB- Serial Converter (part #41377). If you do not want to use the included converter than press cancel here, otherwise click next. If you have the USB- Serial converter plugged in be sure to unplug it before clicking next.

  • Page 10: Implement Overview And Set-Up

    OM17-Quad2800 Section 3 Implement Overview and Set-up Disk electrodes Raise/lower crank Signal Cable quick- connect coupler port Tongue Tire and Wheel Assembly Figure 1. The tongue must be installed prior to use. To do so, please take precautions to ensure that the framework is properly supported to ensure safety.
  • Page 11 OM17-Quad2800 Insert bushing into the wings. Then attach wings to main unit using the 1/2'” bolt and a nylock nut. Bushing Attach the signal wire to the coulter bolt. Then zip tie and secure in the locations show below Wire Tie Downs Zip tie Bolt...
  • Page 12 OM17-Quad2800 NOTE: Depending on shipping configuration, the unit may need additional assembly. Attach wheels as shown in Figure 3a & b. Attach wheels with ½” X 2.75” bolts with nylock nut. Figure 3a 7 b To attach John Deere style suitcase weights, install weight bracket in the front holes using ½” x 1.25”...

  • Page 13: Field Operations-Ec Surveyor

    RTK, or None. If miles/hour None, no GPS signal is received and no data will be sent out Note: The EC Surveyor display screens serial port. are the same whether using Veris DataLogger or laptop PC for recording.
  • Page 14 Before logging any data, make sure the SD card in the Datalogger is clear of any files that are not Veris .dat files. Any other files will cause the data an error when logging data. The Veris DataLogger is not compatible with SDHC cards. Only SD cards will work correctly.
  • Page 15 There are warning signals programmed into the Veris DataLogger to warn the operator that data are not being recorded, so that corrective action can be taken. If data aren’t being recorded, a warning alarm will sound, and the portion of the screen text that is missing information will blink.

  • Page 16: Field Operations-Ec Surveyor With Soilviewer Software

    OM17-Quad2800 Field Operations—Soil EC Surveyor with SoilViewer software The EC Mapping software will automatically detect which port the Veris EC Surveyor is connected to, and begin communicating. If the EC Surveyor is not detected, the software will wait 45 seconds for the connection of the Surveyor and search again;...

  • Page 17: Field Operations--Implement

    OM17-Quad2800 Field Operations--Implement Checking Electrical Signal Continuity and Electrode Isolation It is recommended that you perform the Electrical Signal Continuity and Electrode Isolation test procedure before first field use (see Maintenance and Service Procedures 1 and 2). While these tests were made at the factory, there is the possibility a problem developed during shipping. Performing these tests on the new implement before it becomes dirty, allows you to get familiar with the process under ideal conditions.
  • Page 18 (2.5-5 cm) is recommended (Figure 13). To insure this depth is consistently achieved, 400 lbs (180 kg) of additional weight are normally required. Veris offers optional weights, or they can be supplied by the customer. Lower unit until proper disk depth is achieved, or until wheels are slightly (<.5 inch/ 1 cm) off the ground.
  • Page 19 OM17-Quad2800 Swath width and Navigation Setting the swath width and navigation system is at the discretion of the customer. A 50’-75’ (15- 23 m) swath works well in most areas. Several methods of navigation are possible: following previous crop rows, swath guidance, or using a field navigation computer. While it is important to map in a consistent pattern, it isn’t absolutely critical that each pass be exactly the same distance from the previous pass.

  • Page 20: Troubleshooting

    OM17-Quad2800 Section 5 Troubleshooting EC data seem odd—jumpy, negatives, map doesn’t match known or expected soil types Perform Maintenance and Service Procedures 1-3. No GPS or DGPS on display Perform Maintenance and Service Procedure 5 DataLogger locks up -SD card not installed or not formatted. See Procedure #6 to format card. EC Surveyor or DataLogger doesn’t power up (power LED not lit) -Check barrel fuse in power plug (cigarette lighter) -Check power to vehicle power port...

  • Page 21: Soilviewer Troubleshooting

    If you are using the provided USB-Serial converter part #41377, then the drivers can be located on the Veris SoilViewer disk see Reinstalling USB-Serial Converter Drivers, if a different USB- Serial Converter is being used, then follow the manufactures instructions for driver...
  • Page 22 OM17-Quad2800 Reinstalling USB- Serial Converter (Part# 41377) Drivers Insert the Veris SoilViewer disk once the Veris SoilViewer appears click cancel. Open My computer and right click on the CD rom drive then click on Explore Figure 2 Double Click on PL-2303 Driver Installer.exe follow the installation guide to install the driver, then restart your computer and plug in the USB- Serial converter cable to try again.
  • Page 23 4) The display should show: Shallow: Deep: 5) If the readings vary significantly (more than one whole number) contact Veris service department. 6) Once the test is complete, remove the test load and reinstall the implement signal cable. Signal Test Load...
  • Page 24 If unfamiliar with ‘ohming-out’ or resistance testing, make a few trial tests before performing the Veris signal test procedure. Touching the meter leads together will display a zero resistance reading, touching two places on the same piece of metal will produce a nearly zero reading, touching nothing will produce an OL (overload or over limit) reading—meaning complete...
  • Page 25 Firmly press one lead of the ohmmeter to the #1 disk blade edge (left hand, standing behind the unit) and the other lead to the terminal marked #1on the Veris 3100 test box decal. Maintain firm pressure on the ohmmeter lead touching the disk blade. A reading of less than 2 ohms is normal.
  • Page 26 Procedure #3: Diagnosing and Correcting EC Signal Problems. OM17-Quad2800 Use this Troubleshooting tree to work through the system, locate the problem, and take corrective action. Figure 3.1...
  • Page 27 OM17-Quad2800 Disk Electrode Functions- Each disk electrode on the implement is part of a pair, and each pair has a distinct function. a) Disks 2 & 5 are the “charged” disks that inject the voltage into the soil. b) Disks 3 & 4 are the “Shallow EC” receptors. c) Disks 1 &...
  • Page 28 OM17-Quad2800 Figure 3.3. Check continuity of signal harness, with one ohmmeter lead contacting pin in connector and other lead contacting corresponding disk-electrode. If that test shows < ohms of resistance, test signal extension cable as shown in Figure 3.4 Figure 3.4. Check continuity of signal extension cable with one ohmmeter lead contacting pins in extension cable end making sure to only touch one pin at a time, and the other lead contacting corresponding test box terminal.
  • Page 29 Because electrical signals cannot be sent consistently through the disk bearing, Veris has designed a more reliable path for the EC signal to travel. A special hub with a spring plunger presses against the bolt through the bearing, serving as a commutator.
  • Page 30 OM17-Quad2800 C. Testing Disk-Electrode isolation If continuity tests show no excessive resistance on any channel, yet erratic soil EC readings continue, or if EC readings do not drop to –1 when unit is out of the soil, it is possible that the channels are not isolated.
  • Page 31 OM17-Quad2800 grounded bolt disk wire connector bolt continuity Figures 3.10 a and b 4. Wet soil on the toolbar could be a pathway for the EC signal to short. Test disk-to-disk and disk-to-frame isolation by checking resistance between disk-electrodes. Any continuity from one disk to another is not acceptable.
  • Page 32 OM17-Quad2800 Procedure #4 Spring Plunger adjustment and replacement The spring plungers are located in the center of each disk electrode hub cap, and are vital to maintain good continuity through the disk hub bearings. They are factory preset, and should not need routine adjustment.
  • Page 33 OM17-Quad2800 Procedure: 1) Remove hub cap by removing the four carriage bolts. 2) If plunger is frozen in cap, remove the 3/8” nut on the outside of the hub cap and apply penetrating oil on both sides of plunger. Let this stand for a few minutes and try to remove.
  • Page 34 OM17-Quad2800 Procedure #5: Diagnosing GPS-related problems If you do not see a GPS, DGPS, or RTK in the upper left-hand corner of the EC Surveyor screen, you do not have GPS coming in, and no data will be sent out the serial port for logging. Figure 5.1 Insure your GPS receiver is powered and outputting NMEA strings GGA, and either VTG or RMC at a 1hz rate;...
  • Page 35 USB port on the computer. The purpose of this is two-fold: 1) it verifies whether your GPS and cables are delivering the proper messages, and 2) it give Veris Technologies support personnel a GPS data file to test.
  • Page 36 OM17-Quad2800 5. The program will then ask you for a phone number. Instead of entering a phone number, specify the proper serial port number. For example, if Com 1 of the laptop is being used, specify “Direct to Com 1” under “connect using:” at the bottom of the entry area. Figure 5.5.
  • Page 37 Word or Wordpad before exiting HyperTerminal. 10. Retry the unit with the Veris instrument. If it still doesn’t work, please email the page of GPS strings from HyperTerminal to , along with your contact information.
  • Page 38 OM17-Quad2800 Procedure #6: SD card formatting and firmware updates USING A VERIS SD CARD IN OTHER DEVICES CAN CAUSE FILE CORRUPTION. Insert a standard SD card (not SDHC type) into a SD card reader which connected to your computer. Open “My Computer” folder. Right click on the SD card icon, and select the “Format”.
  • Page 39 OM17-Quad2800 Figure 6.2. 6. Hold the (1) key and release the RESET button. 7. If you can see the following messages, then release the (1) key. Figure 6.3 8. If you want to update new software, press (2) key. 6-17...
  • Page 40 OM17-Quad2800 9. Then you can see the following messages in sequence. Figures 6.4 a and b. 10. Do not shut off the power, but repeat from step 5 to 9 again. 11. Press the RESET button or shut off and turn back on the power. 12.
  • Page 41 Disk and bearing: Bearings are sealed and do not require any maintenance. Under normal use, the blade and bearing are an assembly and have approximately the same life. Under rare circumstances, it may be necessary to replace them separately. Contact Veris Service Department for the parts needed for individual bearing or blade replacement.
  • Page 42 OM17-Quad2800 Procedure #9: Removing EC Surveyor Cover: Microchip Replacement and Q1000 to 3150 Resistor Change It may be necessary to open the EC Surveyor to perform one of the service functions listed below. Disconnect power cable. Remove four screws in front end plate, and pull end plate slightly to free up top panel.
  • Page 43 OM17-Quad2800 Replacing microchip. If microchip fails, or if unit needs updated firmware, it will be necessary to remove chip and replace with new one. Before chip removal and installation, touch grounded metal to discharge your static electricity. Remove chip with pliers or chip puller. Install new chip, making sure that notch in plastic housing is to the right.
  • Page 44 OM17-Quad2800 Figures 9.5 a, b, c 9a: Resistor installed for Q1000, 2000XA and 3100 models; 9b and c: position for 3150 models: resistor in storage position—not being used; 9c resistor removed Resistor can be removed or installed by hand as shown below. Figure 9.6 6-22...