Full-graphic touchscreen display with intuitive menu selection makes it high visibility and operability. Upper side of PCS-P100 can equipped quick connectors and adaptors for quick and easy to connect UUT. 1.2 Features Dual-Stage lever type hand pump to generate and control up to 100 bar 2) Dual-Stage lever type hand pump to generate and control up to –0.97 bar for vacuum...
PCS-P100 User Manual 6) Included carrying case 7) Available to apply pressure quick fittings (Optional) 8)CE, ROHS Certificated 1.3 Use 1) Portable pressure calibration (Gauge, Absolute and Compound calibration) 2) Simple calibration for common calibration lab 3) Calibrate pressure gauge for pressure measuring instruments retail business...
PCS-P100 User Manual 1.4 Calibrator Interface ① Test port ⑪ Vent / Release valve ② On / Off ⑩ Electrical Connections ③ Select absolute pressure /gauge pressure ⑨ Hand strap ④ Full color touch screen display ⑧ Lever type hand pump ⑤...
Accuracy : 0.2 hPa (0.02 %) CAUTION Please fully charge the battery of PCS-P100 properly before storing it. Long-term storage while not charged can cause full battery discharge. The battery may not be recharged when fully discharged and may need to be replaced.
PCS-P100 User Manual 1.6 Ordering Information Model (PCS-P100_Range) Description (Pressure Range) 0.35 bar -0.35 bar to 0.35 bar 0.7 bar -0.7 bar to 0.7 bar 1 bar -0.9 bar to 1 bar 2 bar -0.97 bar to 2 bar 3.5 bar -0.97 bar to 3.5 bar...
PCS-P100 User Manual 1.8 Optional Items ① ② ③ ④ ⑤ ⑥ Item Description ① Dirt / Moisture Trap Up to 35 bar, 100 bar CA-P Series ② Pneumatic Quick-connection adaptor set ( 1/4", 3/8", 1/2", 1/8" BSPT & BSPP, NPT) ③...
PCS-P100 User Manual 2. Main Menu 2.1 Power on / off / main screen 2.1.1 Power on ① Press and hold down Power button until ② screen shows. ** 1. If short pressed the power button, the power will not turn on.
Page 10
PCS-P100 User Manual 2.1.3 Main screen When powered on, the main screen is displayed. This screen is fixed as the default screen, and it always boots to the main screen even if it turns off and turn on again after using another menu.
PCS-P100 User Manual 2.2 Unit / Resolution / Zero Cal. 2.2.1 Unit Touch and scroll to change units Pa > hPa > kPa > MPa > bar > mbar > kg/cm > psi > mmH 0 > mH 0 > inH 0 >...
Page 12
PCS-P100 User Manual 2.2.3 Zero cal. If pressure does not indicate zero when fully vented condition, touch to zeroing. Zeroing function only works when 0 ± 5% F.S. range. WARNING Always open the Vent valve and press the Zero key after approximately 10 seconds as it may affect calibration when there is residual pressure.
PCS-P100 User Manual 2.2.4 Absolute/Gauge mode change (When Absolute option installed) Touch the “Pressure” in the upper left to select Absolute more and Gauge mode. When Absolute is selected, the combined output of the internal absolute pressure sensor and the gauge pressure sensor is shown, and when Gauge is selected, only the values of the gauge pressure sensor excluding the absolute pressure sensor are output.
PCS-P100 User Manual 2.3 Electrical Signal measurements for pressure transmitter To measure electrical signals from the pressure transmitter and power the transmitter, slide your finger to the lower screen and slide to the right to move the screen with a "click" sound (relay working).
PCS-P100 User Manual 2.4 mA 2 wires , 24V out / mA 3 wires , 24V out 2.4.1 mA 2 wires , 24V out Touch Help to see the reference connection. 부분을 확인할 수 있습니다. Touch Exit to change the screen back.
Page 16
PCS-P100 User Manual 2.4.2 mA 3 wires , 24V out Touch Help to see the reference connection. Touch Exit to change the screen back. Measure up to ±24mA, Supply up to 24 VDC for 3 wires DC current output transmitters. The electrical wiring connection of the pressure transmitter, connect Output(OUT) "+"...
PCS-P100 User Manual 2.5 Vdc 3 wires , 24V out / Screen switching 2.5.1 Vdc 3 wires , 24V out Touch Help to see the reference connection. Touch Exit to change the screen back. Measure up to ±15V, Supply up to 24 VDC for 3 wires DC voltage output transmitters. The electrical wiring connection of the pressure transmitter, connect Output(OUT) "+"...
PCS-P100 User Manual 3. TASK Menu 3.1 TASK menu Touch to go to task set up menu. Max / Min test, Leak test, Switch test and Setting can be selectable. Leak Test Max/Min/Avg Test Setting Switch Test www.pdk.co.kr...
PCS-P100 User Manual 3.2 Max / Min / Avg This function is available in measurement mode. To make measurement mode, close the vent valve completely clockwise after zeroing and connecting the plumbing to the pressure port. Press ‘Start’ to see the accumulated maximum, minimum and Average for the time being measured, and press 'Start' once more displays the current accumulated value and no longer displays the accumulated value.
PCS-P100 User Manual 3.4 Switch Test The pressure switch test shows the pressure at which the pressure switch is operated (on or close), the pressure at which it is released (off or open) and the hysteresis while increasing the pressure.
Page 21
PCS-P100 User Manual 3.5.1 Time User can set time in Time page. 3.5.2 Cal.Pressure User can calibrate the pressure values in Cal.Pressure page. When pressed touch Zero, Full button, the current pressure value is displayed, the Zero button is activated in dark black. Open the Vent valve and press the Zero button to zero in 5 to 6 seconds.
Page 22
** If the zero value is more than 5% outside the maximum pressure, the Zero button will not work and should be sent to the PDK or a service center. After zeroing, closed the vent valve then pressurize to the PCS-P100. If more than 95% pressure is applied, the Full button is activated.
PCS-P100 User Manual 4. Operation 4.1 Basic Structure ③ Vent / release valve ② Test port ① ④ Lever type hand pump ① On / Off ⑦ Pressure / Vacuum switching valve ⑤ Charging port ⑥ Fine pressure adjustment ⑧ Hand Strap...
⑦ Pressure / Vacuum switching valve ⑤ Charging port ⑥ Fine pressure adjustment WARNING PCS-P100 is a pneumatic-only device. Please check and remove particles and liquid in UUT and thread before connecting to PCS-P100. It may cause failure if contaminated with particle and liquid www.pdk.co.kr...
Page 25
PCS-P100 User Manual Pneumatic Quick Connection Adaptor (CA-P Series) Test port * Test port is 1/8” PF Female and it connected 1/4” Lok Male. 1/4: Lok Male can connect CA-P series. 1/4” Lok Male fitting can be separable from 1/8” PF Female.
Page 26
PCS-P100 User Manual CA-P Series Dirt / Moisture Trap Bonded Seal * Dirt / Moisture Trap can connect test port directly with Bonded seal and it can connect CA-P series with UUT. * Test port 1-1) For UUTs suspected to be contaminated, connect UUT, CA-P, Dirt / moisture trap, bonded seal and test port (1/8”...
Page 27
UUT, CA-P, External pressure manifold and test port (1/4” Lok) in order. *When there is one UUT, another standard can be connected to the other pressure port for calibration. At this time, use equipment with a lower pressure range than the PCS-P100 as the standard.
Page 28
1.6 to 2.0 bar of pressure. Short stroke will generate small pressure. Vacuum mode also. WARNING During low pressure calibration (approximately 200 kPa or less) it needs short stroke pressure generation for hand pump will need to prevent overpressure to UUT and PCS-P100. Vacuum generation also. www.pdk.co.kr...
Page 29
3. Low pressure gauges can very easily be over pressured if not careful. Please take caution when applying pressure. 4. Store the PCS-P100 in a dry non-corrosive environment. 5. PDK is not responsible for problems or damage resulting from improper use or operation of the equipment. www.pdk.co.kr...
PCS-P100 User Manual 4.3 Vacuum 3) ⑦ Turn Pressure / Vacuum switching valve 4) ③ Turn Vent / Release valve to CW to CW to Switching to ‘ V ’. to close the Vent / Release valve. WARNING Make sure it must be vented condition when it operates Pressure / Vacuum switching valve.
Page 31
4. Low pressure gauges can very easily be over pressured if not careful. Please take caution when applying pressure. 5. Store the PCS-P100 in a dry non-corrosive environment. 6. PDK is not responsible for problems or damage resulting from improper use or operation of the equipment. www.pdk.co.kr...
PCS-P100 operation. This troubleshooting guide is intended as an aid in identifying the reason for PCS-P100 behavior and determining whether the behavior is due to normal operation or an internal or external problem.
Page 33
PCS-P100 User Manual Symptom Possible cause Solution PCS-P100 have been Pressure value failure contact the manufacturer over-pressured or other during measuring or authorized agent. failure Test port leak Verify Test port is leak tight. While using measure UUT leak Verify UUT is leak tight.
Page 34
PCS-P100 User Manual PDK CO., LTD SERVICE CENTER Company Address Contacts (Postal Code. 34122) Tel. 042-862-6880 PDK CO., LTD 10-6, Expo-ro 339beon-gil, Fax. 042-862-6881 Head Office Yuseong-gu, Daejeon, Korea E-mail. pdk@pdk.co.kr (Postal Code. 08506) Tel. 02-815-7950 PDK CO., LTD 1-609, IT Castle, 98, Gasan digital Fax.
Need help?
Do you have a question about the PCS-P100 and is the answer not in the manual?
Questions and answers