PDK PCS-P100 User Manual

Portable pneumatic pressure calibrator
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User Manual
MODEL : PCS-P100
Portable Pneumatic Pressure Calibrator
/
PDK CO., LTD.
www.pdk.co.kr
V. 20230504

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Summary of Contents for PDK PCS-P100

  • Page 1 User Manual MODEL : PCS-P100 Portable Pneumatic Pressure Calibrator PDK CO., LTD. www.pdk.co.kr V. 20230504...
  • Page 2: Table Of Contents

    PCS-P100 User Manual Table of Contents 1. General Introduction ........................02 1.1 Introduction ............................... 02 1.2 Features ..............................02 1.3 Use ................................03 1.4 Calibrator Interface ............................ 04 1.5 Specifications ............................. 05 1.6 Ordering Information ..........................06 1.7 Accessories ..............................06 1.8 Optional items...
  • Page 3: General Introduction

    Full-graphic touchscreen display with intuitive menu selection makes it high visibility and operability. Upper side of PCS-P100 can equipped quick connectors and adaptors for quick and easy to connect UUT. 1.2 Features Dual-Stage lever type hand pump to generate and control up to 100 bar 2) Dual-Stage lever type hand pump to generate and control up to –0.97 bar for vacuum...
  • Page 4: Use

    PCS-P100 User Manual 6) Included carrying case 7) Available to apply pressure quick fittings (Optional) 8)CE, ROHS Certificated 1.3 Use 1) Portable pressure calibration (Gauge, Absolute and Compound calibration) 2) Simple calibration for common calibration lab 3) Calibrate pressure gauge for pressure measuring instruments retail business...
  • Page 5: Calibrator Interface

    PCS-P100 User Manual 1.4 Calibrator Interface ① Test port ⑪ Vent / Release valve ② On / Off ⑩ Electrical Connections ③ Select absolute pressure /gauge pressure ⑨ Hand strap ④ Full color touch screen display ⑧ Lever type hand pump ⑤...
  • Page 6: Specifications

    Accuracy : 0.2 hPa (0.02 %) CAUTION Please fully charge the battery of PCS-P100 properly before storing it. Long-term storage while not charged can cause full battery discharge. The battery may not be recharged when fully discharged and may need to be replaced.
  • Page 7: Ordering Information

    PCS-P100 User Manual 1.6 Ordering Information Model (PCS-P100_Range) Description (Pressure Range) 0.35 bar -0.35 bar to 0.35 bar 0.7 bar -0.7 bar to 0.7 bar 1 bar -0.9 bar to 1 bar 2 bar -0.97 bar to 2 bar 3.5 bar -0.97 bar to 3.5 bar...
  • Page 8: Optional Items

    PCS-P100 User Manual 1.8 Optional Items ① ② ③ ④ ⑤ ⑥ Item Description ① Dirt / Moisture Trap Up to 35 bar, 100 bar CA-P Series ② Pneumatic Quick-connection adaptor set ( 1/4", 3/8", 1/2", 1/8" BSPT & BSPP, NPT) ③...
  • Page 9: Main Menu

    PCS-P100 User Manual 2. Main Menu 2.1 Power on / off / main screen 2.1.1 Power on ① Press and hold down Power button until ② screen shows. ** 1. If short pressed the power button, the power will not turn on.
  • Page 10 PCS-P100 User Manual 2.1.3 Main screen When powered on, the main screen is displayed. This screen is fixed as the default screen, and it always boots to the main screen even if it turns off and turn on again after using another menu.
  • Page 11: Unit / Resolution / Zero Cal

    PCS-P100 User Manual 2.2 Unit / Resolution / Zero Cal. 2.2.1 Unit Touch and scroll to change units Pa > hPa > kPa > MPa > bar > mbar > kg/cm > psi > mmH 0 > mH 0 > inH 0 >...
  • Page 12 PCS-P100 User Manual 2.2.3 Zero cal. If pressure does not indicate zero when fully vented condition, touch to zeroing. Zeroing function only works when 0 ± 5% F.S. range. WARNING Always open the Vent valve and press the Zero key after approximately 10 seconds as it may affect calibration when there is residual pressure.
  • Page 13: Absolute/Gauge Mode Change, Absolute Pressure Offsetting

    PCS-P100 User Manual 2.2.4 Absolute/Gauge mode change (When Absolute option installed) Touch the “Pressure” in the upper left to select Absolute more and Gauge mode. When Absolute is selected, the combined output of the internal absolute pressure sensor and the gauge pressure sensor is shown, and when Gauge is selected, only the values of the gauge pressure sensor excluding the absolute pressure sensor are output.
  • Page 14: Electrical Signal Measurement For Pressure Transmitters

    PCS-P100 User Manual 2.3 Electrical Signal measurements for pressure transmitter To measure electrical signals from the pressure transmitter and power the transmitter, slide your finger to the lower screen and slide to the right to move the screen with a "click" sound (relay working).
  • Page 15: Ma 2 Wires, 24V Out / Ma 3 Wires, 24V Out

    PCS-P100 User Manual 2.4 mA 2 wires , 24V out / mA 3 wires , 24V out 2.4.1 mA 2 wires , 24V out Touch Help to see the reference connection. 부분을 확인할 수 있습니다. Touch Exit to change the screen back.
  • Page 16 PCS-P100 User Manual 2.4.2 mA 3 wires , 24V out Touch Help to see the reference connection. Touch Exit to change the screen back. Measure up to ±24mA, Supply up to 24 VDC for 3 wires DC current output transmitters. The electrical wiring connection of the pressure transmitter, connect Output(OUT) "+"...
  • Page 17: Vdc 3 Wires, 24V Out / Screen Switching

    PCS-P100 User Manual 2.5 Vdc 3 wires , 24V out / Screen switching 2.5.1 Vdc 3 wires , 24V out Touch Help to see the reference connection. Touch Exit to change the screen back. Measure up to ±15V, Supply up to 24 VDC for 3 wires DC voltage output transmitters. The electrical wiring connection of the pressure transmitter, connect Output(OUT) "+"...
  • Page 18: Task Menu

    PCS-P100 User Manual 3. TASK Menu 3.1 TASK menu Touch to go to task set up menu. Max / Min test, Leak test, Switch test and Setting can be selectable. Leak Test Max/Min/Avg Test Setting Switch Test www.pdk.co.kr...
  • Page 19: Max/Min/Avg

    PCS-P100 User Manual 3.2 Max / Min / Avg This function is available in measurement mode. To make measurement mode, close the vent valve completely clockwise after zeroing and connecting the plumbing to the pressure port. Press ‘Start’ to see the accumulated maximum, minimum and Average for the time being measured, and press 'Start' once more displays the current accumulated value and no longer displays the accumulated value.
  • Page 20: Switch Test

    PCS-P100 User Manual 3.4 Switch Test The pressure switch test shows the pressure at which the pressure switch is operated (on or close), the pressure at which it is released (off or open) and the hysteresis while increasing the pressure.
  • Page 21 PCS-P100 User Manual 3.5.1 Time User can set time in Time page. 3.5.2 Cal.Pressure User can calibrate the pressure values in Cal.Pressure page. When pressed touch Zero, Full button, the current pressure value is displayed, the Zero button is activated in dark black. Open the Vent valve and press the Zero button to zero in 5 to 6 seconds.
  • Page 22 ** If the zero value is more than 5% outside the maximum pressure, the Zero button will not work and should be sent to the PDK or a service center. After zeroing, closed the vent valve then pressurize to the PCS-P100. If more than 95% pressure is applied, the Full button is activated.
  • Page 23: Operation

    PCS-P100 User Manual 4. Operation 4.1 Basic Structure ③ Vent / release valve ② Test port ① ④ Lever type hand pump ① On / Off ⑦ Pressure / Vacuum switching valve ⑤ Charging port ⑥ Fine pressure adjustment ⑧ Hand Strap...
  • Page 24: Pressurize

    ⑦ Pressure / Vacuum switching valve ⑤ Charging port ⑥ Fine pressure adjustment WARNING PCS-P100 is a pneumatic-only device. Please check and remove particles and liquid in UUT and thread before connecting to PCS-P100. It may cause failure if contaminated with particle and liquid www.pdk.co.kr...
  • Page 25 PCS-P100 User Manual Pneumatic Quick Connection Adaptor (CA-P Series) Test port * Test port is 1/8” PF Female and it connected 1/4” Lok Male. 1/4: Lok Male can connect CA-P series. 1/4” Lok Male fitting can be separable from 1/8” PF Female.
  • Page 26 PCS-P100 User Manual CA-P Series Dirt / Moisture Trap Bonded Seal * Dirt / Moisture Trap can connect test port directly with Bonded seal and it can connect CA-P series with UUT. * Test port 1-1) For UUTs suspected to be contaminated, connect UUT, CA-P, Dirt / moisture trap, bonded seal and test port (1/8”...
  • Page 27 UUT, CA-P, External pressure manifold and test port (1/4” Lok) in order. *When there is one UUT, another standard can be connected to the other pressure port for calibration. At this time, use equipment with a lower pressure range than the PCS-P100 as the standard.
  • Page 28 1.6 to 2.0 bar of pressure. Short stroke will generate small pressure. Vacuum mode also. WARNING During low pressure calibration (approximately 200 kPa or less) it needs short stroke pressure generation for hand pump will need to prevent overpressure to UUT and PCS-P100. Vacuum generation also. www.pdk.co.kr...
  • Page 29 3. Low pressure gauges can very easily be over pressured if not careful. Please take caution when applying pressure. 4. Store the PCS-P100 in a dry non-corrosive environment. 5. PDK is not responsible for problems or damage resulting from improper use or operation of the equipment. www.pdk.co.kr...
  • Page 30: Vacuum

    PCS-P100 User Manual 4.3 Vacuum 3) ⑦ Turn Pressure / Vacuum switching valve 4) ③ Turn Vent / Release valve to CW to CW to Switching to ‘ V ’. to close the Vent / Release valve. WARNING Make sure it must be vented condition when it operates Pressure / Vacuum switching valve.
  • Page 31 4. Low pressure gauges can very easily be over pressured if not careful. Please take caution when applying pressure. 5. Store the PCS-P100 in a dry non-corrosive environment. 6. PDK is not responsible for problems or damage resulting from improper use or operation of the equipment. www.pdk.co.kr...
  • Page 32: Troubleshooting

    PCS-P100 operation. This troubleshooting guide is intended as an aid in identifying the reason for PCS-P100 behavior and determining whether the behavior is due to normal operation or an internal or external problem.
  • Page 33 PCS-P100 User Manual Symptom Possible cause Solution PCS-P100 have been Pressure value failure contact the manufacturer over-pressured or other during measuring or authorized agent. failure Test port leak Verify Test port is leak tight. While using measure UUT leak Verify UUT is leak tight.
  • Page 34 PCS-P100 User Manual PDK CO., LTD SERVICE CENTER Company Address Contacts (Postal Code. 34122) Tel. 042-862-6880 PDK CO., LTD 10-6, Expo-ro 339beon-gil, Fax. 042-862-6881 Head Office Yuseong-gu, Daejeon, Korea E-mail. pdk@pdk.co.kr (Postal Code. 08506) Tel. 02-815-7950 PDK CO., LTD 1-609, IT Castle, 98, Gasan digital Fax.

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