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Timberwolf S426TDHB Manual

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Section
29th Oct 08
CONTENTS
Page No.
1
2
2
3 & 4
5
5
5
6
7
8
8
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9
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9
10
10
10
10
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20
21
21
21
21
21
22
23
24
25 & 26
27
28
29
30 - 45

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Summary of Contents for Timberwolf S426TDHB

  • Page 1: Table Of Contents

    CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Shredding Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation Hitching onto the Tow Ball Unhitching the Shredder Delivery...

  • Page 2: Introduction

    Timberwolf's policy of constantly improving their products may involve major or minor changes to the shredders or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 3: Purpose Of Machine

    (which contain magnets) and any similar objects to the above. Ejection of material – Warning! The S426TDHB shredder ejects material at high speed. Ensure there is an adequate safety zone and that ejected material is aimed away from operators into a safe area, i.e. an enclosure or container with a back stop (i.e.

  • Page 4: Parts Location Diagrams 3

    PARTS LOCATOR...
  • Page 5 PARTS LOCATOR ENGINE CONTROL PANEL RADIATOR ROLLER SLIDE RESERVE TANK HYDRAULIC OIL FILTER HYDRAULIC OIL TANK JOCKEY WHEEL ASSEMBLY FUEL PUMP ROTOR DRIVE MOTOR PULLEY PULLEY BATTERY STICK HAMMERS ROTOR DRUM THROTTLE OIL FILTER DIRECTIONAL STARTER CONTROL MOTOR ALTERNATOR VALVE...

  • Page 6: Safe Working

    SAFE WORKING WARNING The shredder will feed material through on its own. To do this, it relies on the hammers to be free to swing. DO NOT put bricks, large stones, string, carpet, tyres or metal into the shredder. OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED Chainsaw safety helmet fitted with mesh visor and Close fitting heavy-duty...

  • Page 7: General Safety Matters - Do's And Dont's

    SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the shredder engine before DO NOT use shredder unless available light is making any adjustments, refuelling or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT...

  • Page 8: Noise Test

    SAFE WORKING NOISE TEST MACHINE: TW S426TDHB NOTES: Tested Shredding 120 mm x 120 mm Corsican Pine 1.5m in length Noise levels above 85dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.

  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS SAFE TRANSPORTATION WHEN towing a shredder the maximum speed limit is 60 mph. rough or bumpy road surfaces reduce speed accordingly to protect your machine from unnecessary vibration. WHEN towing off road be aware of objects that may catch the shredder undergear. WHEN towing off road ensure inclination is not excessive.

  • Page 10: Delivery

    OPERATING INSTRUCTIONS DELIVERY All Timberwolf S426TDHB machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the shredder. In particular, read pages 5-7 which contain important health and safety information and advice.

  • Page 11: Auto Controls

    OPERATING INSTRUCTIONS AUTO CONTROLS The engine management unit controls the feed rate of the material going into the shredding chamber. If the engine speed is below the predetermined level, the engine management unit will not allow the feed roller to work in the forward “infeed” direction, until the rotor speed rises above the predetermined level.

  • Page 12: Stopping The Engine

    OPERATING INSTRUCTIONS STOPPING THE ENGINE MOVE the throttle lever to the ‘Tortoise’ to reduce the engine speed to idle. LEAVE the engine running for 1 minute. TURN the power switch to position 0. The engine should stop after a few seconds. the end of operations allow sufficient time for all shredded material to be ejected from the discharge before switching off.

  • Page 13: Hydraulic Oil Lever Indicator

    (which contain magnets) and any similar objects to the above. Ejection of material – Warning! The S426TDHB shredder ejects material at high speed. Ensure there is an adequate safety zone and that ejected material is aimed away from operators into a safe area, i.e. an enclosure or container with a back stop (i.e.

  • Page 14: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF SHREDDER. YOU ARE STRONGLY ADVISED TO TAKE YOUR SHREDDER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.

  • Page 15: Service Schedule

    SERVICE INSTRUCTIONS SERVICE SCHEDULE WARNING Always immobilise the machine by stopping the engine, removing the ignition key and disconnecting the battery before undertaking any maintenance work. Daily SERVICE SCHEDULE Check Hours Hours Hours Year Check water. Check engine oil - top up if necessary (10W-30). Check for engine oil / hydraulic oil leaks.

  • Page 16: Safe Maintenance

    SPARES Only fit genuine Timberwolf replacement screws and shredder spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the shredder, personal injury or even loss of life.

  • Page 17: Copper Ease Safety Information

    SERVICE INSTRUCTIONS COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). Avoid direct contact with the substance and store in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strong acids.
  • Page 18 SERVICE INSTRUCTIONS BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has and prevent from tilting so that no acid can been connected, and switch off the charger first escape.

  • Page 19: Check Fittings

    SERVICE INSTRUCTIONS CHECK FITTINGS The TW S426TDHB is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the settings listed below .

  • Page 20: Change Hammers

    SERVICE INSTRUCTIONS CHANGE HAMMERS WARNING Wear heavy gloves for the hammer changing operation. Turn off shredder and remove key. As the shaft is removed the hammers will be released off the shaft. These need to be Remove the negative battery lead. held and removed as the shaft is withdrawn.

  • Page 21: Grease Drum Bearings

    2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. Remove the rotor housing guards, (as shown in diagram above).

  • Page 22: Grease The Roller Box Slide

    SERVICE INSTRUCTIONS GREASE THE ROLLER BOX SLIDES NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of hard work it should be done more frequently. If the slides become dry the top roller will tend to hang up and the pulling-in power of the roller will be much reduced.

  • Page 23: Warranty Statement

    – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer.

  • Page 24: Ec Declaration Of Conformity Certificate

    CERTIFICATE OF CONFORMITY...

  • Page 25: Identification Plates

    IDENTIFICATION PLATES CE PLATE CHASSIS IDENTIFICATION PLATE...

  • Page 26: Decals 25

    DECALS DANGER DANGER HIGH DANGER WARNING VELOCITY FAILURE TO MAINTAIN BRAKE DISCHARGE DANGER DANGER ADJUSTMENT WILL RESULT IN KEEP CLEAR! DAMPER FAILURE. NO WARRANTY EXHAUST LIABILITY WILL BE ACCEPTED ON DANGER DANGER DANGER THIS ITEM. 1258 OPERATING INSTRUCTIONS READ THE INSTRUCTION MANUAL. GREASE ROLLER THE INSTRUCTION MANUAL WITH THIS MACHINE SPINDLE AND...
  • Page 27 DECALS...

  • Page 28: Electrical Detail

    ELECTRICAL DETAIL Date Last Modified: 13th Feb 08...

  • Page 29: Hydraulic Layout

    HYDRAULIC LAYOUT KIT NO: 17826 TANK FILTER 17811 PUMP 17813 17812 17815 17814 MOTOR Date Last Modified: 12th Sept 06...

  • Page 30: Circuit Diagram

    CIRCUIT DIAGRAM Date Last Modified: 15th Feb 08...

  • Page 31: Parts Lists

    TIMBERWOLF S426TDHB PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CHASSIS CONTROL BOX CONTROL PANEL DECALS...

  • Page 32: Chassis

    CHASSIS...

  • Page 33: Control Box

    CONTROL BOX Date Last Modified: 3rd Jan 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 17802FB Control Box Cover 4345 M10 P Nyloc Nut 17963 M10/160 Bolt 17803FS Finger Plate 0839 M10 C Washer 18168 M4/35 Pan Pozi 2804 Bush M10 Top Hat...

  • Page 34: Control Panel

    CONTROL PANEL Date Last Modified: 13th Feb 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0438 M6/16 Pan Pozi 2958FS Electrical Panel 0709 M6 C Washer 18291 M5 Plain Nut Relay 3024 M5 Spring Washer Supp’d with loom 0391 M6 T Nyloc Nut...

  • Page 35: Discharge

    DISCHARGE Item Part No Part Name Q’ty 18427FO Discharge Tube 18663FO Discharge Bucket 0644 M12 P Nyloc Nut 0704 M12 C Washer 0429 M12/35 Bolt 17996 Black Handle Grip 0364 Catch 0067 M5 Pop Rivett 4088 Catch Plate 0045 M12 T Nyloc Nut 0702 M12 A Washer 18382...

  • Page 36: Drive Train

    DRIVE TRAIN Item Part No Part Name Q’ty 18068 Vee Belt 2120 SPB 17921 Taper Lock Bush 3020 50 mm 18067 Pulley 280 x 3 18328 Key 37 x 14 x 9 Date Last Modified: 15th Aug 07 18029 Pulley Engine 168 x 3 SPB...

  • Page 37: Electrical Layout

    ELECTRICAL LAYOUT Date Last Modified: 13th Feb 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 17809 Control Box/Safety Switch Loom 1 17378 Negative Battery Cable 18461 Main Loom 17377 Positive Battery Cable...

  • Page 38: Engine

    ENGINE 28 26 Date Last Modified: 20th March 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18029 Pulley Engine 168 x 3 SPB 4316 Air Cleaner 0095 Oil Filter 0352 M8/40 Bolt Air Filter 0481 M8 T Nyloc Nut 4252 Directional Control Valve (DCV)

  • Page 39: Engine Bay

    ENGINE BAY 12 13 13 40 Date Last Modified: 3rd April 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18477FB Exhaust Deflector 0878 M10/20 Bolt 18478 Exhaust Clamp 0839 M10 C Washer 18423 Exhaust Tube 17737FS Bottom Belt Guide 0438...

  • Page 40: Fuel Tank/Guards

    FUEL TANK/GUARDS Date Last Modified: 3rd April 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1374 Locking Tank Cap 18309FO Offside Roller Box Guard 4339 M6/10 Bolt 0373 M10/20 Caphead 0709 M6 C Washer 18311FO Offside Rotor Housing Guard 2617FS Fuel Tank Filler Assy...

  • Page 41: Funnel

    FUNNEL Date Last Modified: 7th Sept 07 10 22 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18321FO Funnel 4206 Nylon Bush 1933FS Spare Wheel Bracket 0479 M8 P Nyloc Nut 0045 M12 T Nyloc Nut 2923FS Hinge Pin 0702...

  • Page 42: Hydraulics

    HYDRAULICS Date Last Modified: 13th Feb 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 17811 Hose 3/4” 0709 M6 C Washer 17813 Hose 1/2” 1702FS Tank Top Plate 17812 Hose 1/2” 0398 1/2 Dowty Seal 17815 Hose 1/2”...

  • Page 43: Roller Box

    ROLLER BOX...

  • Page 44: Rotor Drum

    ROTOR DRUM 7 inner hammers per shaft 2 outer hammers per shaft This section x2 Date Last Modified: 14th Sept 07 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1679 M16/40 Bolt 18072MH Hammer Plain 1143 M16 A Washer 18073MH Hammer Retainer...

  • Page 45: Rotor Housing

    ROTOR HOUSING 11 12 x3 both sides Date Last Modified: 22nd May 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18425FO Top Section Rotor Housing 18330MS Side Brace 18485 Catcher Finger 0429 M12/35 Bolt 18484 M12/30 Button Head 0431 M12/40 Bolt...

  • Page 46: V-Belt Tensioning Table

    V-BELT TENSIONING TABLE...

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