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Timberwolf TW SX200 Manual

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CONTENTS
Section
TIMBERWOLF
TW SX200
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2nd Sept 2015

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Summary of Contents for Timberwolf TW SX200

  • Page 1: Table Of Contents

    TIMBERWOLF CONTENTS TW SX200 Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Shredding Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation...

  • Page 2: Introduction

    Timberwolf's policy of regularly reviewing and improving their products may involve major or minor changes to the shredders or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 3: Purpose Of Machine

    TW SX200 The Timberwolf TW SX200 - DIESEL MODELS The Timberwolf SX200DHB(c) is a high speed, professional shredder. It is designed to shred general green waste (brash, general prunings, hedge trimmings, leylandii, Christmas trees, root balls, gorse, blackthorn, laurel, privet and cotoneaster etc.
  • Page 4 TW SX200 The Timberwolf TW SX200 - PETROL MODELS The Timberwolf SX200PHB(c) is a high speed, professional shredder. It is designed to shred general green waste (brash, general prunings, hedge trimmings, leylandii, Christmas trees, root balls, gorse, blackthorn, laurel, privet and cotoneaster etc.

  • Page 5: Parts Location Diagrams

    TIMBERWOLF TW SX200 PARTS LOCATOR - DIESEL MODELS CURTAIN MANUAL HOLDER FUNNEL SAFETY BAR ROLLER CONTROLS AIR GRILL ENGINE GUARD TOP DRUM HOUSING BELT GUARD REFLECTOR RAIN FLAP BASE DRUM MOTOR GUARD HOUSING ANTI TRAP BAR PUMP GUARD REFLECTORS PARTS LOCATOR -...
  • Page 6 TIMBERWOLF TW SX200 PARTS LOCATOR - ALL SX200 MODELS ENGINE DRIVE PULLEY BELT CONVEYOR (if fitted) TENSIONER BATTERY DRUM PULLEY HYDRAULIC OIL TANK HYDRAULIC OIL FILTER IN-LINE FUEL FUEL FUEL FILTER PUMP FILTER RAIN FLAP (Diesel models only) DIESEL MODELS...

  • Page 7: Safe Working

    TIMBERWOLF SAFE WORKING TW SX200 WARNING The shredder will feed material through on its own. To do this, it relies on the hammers to be free to swing. DO NOT put bricks, large stones, string, carpet, tyres or metal into the shredder.

  • Page 8: General Safety Matters - Do's And Dont's

    TIMBERWOLF SAFE WORKING TW SX200 ü GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAyS stop the shredder engine before making DO NOT use shredder unless available light is any adjustments, refuelling or cleaning.

  • Page 9: Noise Test

    TIMBERWOLF SAFE WORKING TW SX200 NOISE TEST MACHINE: TW SX200 - ALL MODELS NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.

  • Page 10: Operating Instructions

    TIMBERWOLF SAFE WORKING TW SX200 DO NOT RIDE ON THE SHREDDER WHEN IT IS SAFE TRANSPORTATION WARNING BEING TOWED. WHEN towing a shredder the maximum speed limit • is 60 mph (100 kph). WHEN reversing the shredder the short wheel •...

  • Page 11: Delivery

    TW SX200 DELIVERY All Timberwolf TW SX200 machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the shredder. In particular, read pages 6 -8 which contain important health and safety information and advice.

  • Page 12: Auto Controls

    TIMBERWOLF OPERATING INSTRUCTIONS TW SX200 AUTO CONTROLS The no stress unit controls the feed rate of the material going into the shredding chamber. If the drum speed is below the predetermined level, the no stress unit will not allow the in-feed roller or conveyor to work in the forward direction, until the drum speed rises above the predetermined level.

  • Page 13: Engine Controls - Diesel Models

    TIMBERWOLF OPERATING INSTRUCTIONS TW SX200 ENGINE CONTROLS - DIESEL MODELS The engine speed is controlled by the horizontally adjustable lever shown in the drawing. With the throttle lever in the FAST position the machine is ready to chip. It MUST be fully pushed to the left to achieve a suitable working speed.

  • Page 14: Engine Controls - Petrol Models

    TIMBERWOLF OPERATING INSTRUCTIONS TW SX200 FAST ENGINE CONTROLS - PETROL MODELS This label indicates the speed setting of SLOW the shredder. With the throttle lever in the fast position (hare) the machine is ready to shred. When the machine is not in use for short periods of time move the lever to the idle position (tortoise) or turn off completely.

  • Page 15: Starting To Shred

    TIMBERWOLF OPERATING INSTRUCTIONS TW SX200 STARTING TO SHRED Do not use or attempt to start the shredder without the protective guarding and discharge unit securely in place. Failure to do so may WARNING result in personal injury or loss of life CHECK that the shredder is running smoothly.

  • Page 16: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANy PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERvICE AGENTS ARE FULLy TRAINED IN ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD SHREDDERS. yOU ARE STRONGLy ADvISED TO TAKE yOUR SHREDDER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.

  • Page 17: Service Schedule

    ENGINE SUPPLIERS MANUAL NOTE: your Timberwolf shredder is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e.

  • Page 18: Safe Maintenance

    CHECK FITTINGS Timberwolf TW SX200 models are subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below).

  • Page 19: Copper Ease Safety Information

    TIMBERWOLF SERVICE INSTRUCTIONS TW SX200 COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required).
  • Page 20 TIMBERWOLF SERVICE INSTRUCTIONS TW SX200 BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...

  • Page 21: Change Hammers

    TIMBERWOLF SERVICE INSTRUCTIONS TW SX200 CHANGE HAMMERS Wear heavy gloves for the hammer changing operation WARNING Turn off shredder and remove key. As the shaft is removed the hammers will be released off the shaft. These need to be held Remove the negative battery lead.

  • Page 22: Servicing The Conveyor

    TIMBERWOLF SERVICE INSTRUCTIONS TW SX200 SERVICING THE CONVEYOR Ensure the engine is switched off before working on the conveyor. WARNING To tension the conveyor belt slackon nut (A) approx. 3mm on both sides. Tighten nut (B) up to the bracket on both sides keeping rear roller aligned correctly across base tray.

  • Page 23: Tension Drive Belts

    NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. 1. Remove side panel.

  • Page 24: Grease The Roller Spline And Bearing

    TIMBERWOLF SERVICE INSTRUCTIONS TW SX200 GREASE THE ROLLER SPLINE AND BEARING NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be weekly. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts.

  • Page 25: Warranty Statement

    -Performance of the required maintenance listed in your Entec Industries Ltd instruction manual. -In the event of a failure the Entec Industries Ltd authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician.

  • Page 26: Ec Declaration Of Conformity Certificates

    TIMBERWOLF TW SX200 CERTIFICATE OF CONFORMIT Y - DIESEL MODELS...
  • Page 27 TIMBERWOLF TW SX200 CERTIFICATE OF CONFORMIT Y - PETROL MODELS...

  • Page 28: Identification Plate

    TIMBERWOLF TW SX200 IDENTIFICATION PLATE...

  • Page 29: Decals

    TIMBERWOLF DECALS TW SX200 Decal Description Decal Description 4099 Danger. Hot exhaust Rotating blades. Keep hands and feet out. 2800 2801 Reverse feed High velocity discharge - keep clear Forward feed 18713 If excessive vibration is noted whilst using this...
  • Page 30 TIMBERWOLF DECALS TW SX200 Decal Description Decal Description P637 P653 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. 1258 P654 Warning Failure to maintain brake Caution. When transporting,...

  • Page 31: Electrical Details

    TIMBERWOLF ELECTRICAL PARTS LOCATOR - DIESEL TW SX200 NO STRESS SENSOR 7-PIN LIGHT PLUG CONTROL PANEL ELECTRICAL PANEL DRUM HOUSING LOOM jUNCTION SAFETY SWITCH DCV VALVE FUNNEL SAFETY SWITCHES BATTERY CONTROL BOX Date Last Modified: 19th Oct 12...
  • Page 32 TIMBERWOLF ELECTRICAL PARTS LOCATOR - PETROL TW SX200 NO STRESS SENSOR 7-PIN LIGHT PLUG ELECTRIC STARTER ELECTRICAL PANEL DRUM HOUSING LOOM jUNCTION SAFETY SWITCH DCV VALVE FUNNEL SAFETY SWITCHES BATTERY CONTROL BOX Date Last Modified: 19th Oct 12...

  • Page 33: Circuit Diagrams

    TIMBERWOLF CIRCUIT DIAGRAM - DIESEL MODELS TW SX200...
  • Page 34 TIMBERWOLF CIRCUIT DIAGRAM - PETROL MODELS TW SX200...

  • Page 35: Hydraulic Layout

    TIMBERWOLF HYDRAULIC LAYOUT TW SX200 KIT NO: P*329 (with conveyor) TANK KIT NO: P*330 (without conveyor) FILTER P*328 PUMP P*118 P*382 THIS SECTION FOR MODELS WITHOUT A CONVEYOR P*116 P*113 P*113 CONVEYOR ROLLER MOTOR FEED MOTOR P*115 Date Last Modified: 17th May 2013...
  • Page 36 (Blank page)

  • Page 37: Parts Lists

    TIMBERWOLF HYDRAULIC LAYOUT TW SX200 PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS (1)

  • Page 38: Belt Tensioner

    TIMBERWOLF BELT TENSIONER TW SX200 Item Part No Part Name q’ty 0313 M12/100 Bolt 0415 Heavy Washer 0491 Bearing 6205 0411M Pulley 0472M Pulley Boss Part of Rotor Housing Slider 0469MS Slider Block 1342PS End Plate 0712 M8 C Washer...

  • Page 39: Chassis

    TIMBERWOLF CHASSIS (1) TW SX200 Date Last Modified: 6th Dec 2012 Item Part No Part Name q’ty Item Part No Part Name q’ty 0360 M10/25 Bolt P*46 Beam N/S 0701 M10 A Washer P*47 Beam O/S 0012 Prop Stand 0314...
  • Page 40 TIMBERWOLF CHASSIS (2) TW SX200 Date Last Modified: 10th Jan 2013 Item Part No Part Name q’ty Item Part No Part Name q’ty 0346 M8/20 Bolt 0708 M5 C Washer 0711 M8 A Washer 0714 M8 Mudguard Washer 0236 M5 P Nyloc Nut...

  • Page 41: Control Box

    TIMBERWOLF CONTROL BOX TW SX200 Date Last Modified: 6th Dec 12 Item Part No Part Name q’ty Item Part No Part Name q’ty 17802FB Control Box Cover 17803FS Finger Plate 17963 M10/160 Bolt 18168 M4/35 Pan Pozi 0839 M10 C Washer...
  • Page 42 TIMBERWOLF CONTROL PANEL - DIESEL MODELS TW SX200 Date Last Modified: 9th July 10 Item Part No Part Name q’ty Item Part No Part Name q’ty 0236 M5 P Nyloc Nut 1757 Amber LED 0911 Throttle Cable 0327 Hours Counter...

  • Page 43: Conveyor

    TIMBERWOLF CONVEYOR TW SX200 21 20 Parts required for models without the conveyor option Date Last Modified: 29th Jan 2014 Item Part No Part Name q’ty Item Part No Part Name q’ty 0346 M8/20 Bolt P*80 Pivot Pin 0712 M8 C Washer...

  • Page 44: Discharge

    TIMBERWOLF DISCHARGE TW SX200...

  • Page 45: Drive Train

    TIMBERWOLF DRIVE TRAIN TW SX200 SX200PHB Item Part No Part Name q’ty Item Part No Part Name q’ty P*86 Key 12 x 8 x 35mm 0372 M8/20 Caphead P*85 Taperlock Bush 2517 17322 Belt SPA 1232 2735 Pulley 250 x 3 SPA Machined...

  • Page 46: Drum

    TIMBERWOLF DRUM TW SX200 Item Part No Part Name q’ty Item Part No Part Name q’ty P*27 Mini Hammer - Cross Drilled P*32 Drum P*22 M8/80 Socket Head Cap Screw P*165 M14 Hardened Washer P*26 Mini Hammer - Plain P*320...

  • Page 47: Drum Housing

    TIMBERWOLF DRUM HOUSING TW SX200 models with conveyor fitted models without conveyor fitted Item Part No Part Name q’ty Item Part No Part Name q’ty P*308 Top Drum Housing 0429 M12/35 Bolt 0644 M12 P Nyloc Nut 0479 M8 P Nyloc Nut...

  • Page 48: Electrical Layout

    TIMBERWOLF ELECTRICAL LAYOUT TW SX200 SX200 - PETROL MODELS Item Part No Part Name q’ty Item Part No Part Name q’ty P*53 Funnel Loom P*54 Engine Loom P*106 Positive Battery Lead 1638 Sensor Wabco P*107 Negative Battery Lead P*52 Main Shredder Loom...

  • Page 49: Electrical Panel

    TIMBERWOLF ELECTRICAL PANEL TW SX200 Item Part No Part Name q’ty Item Part No Part Name q’ty 18103 M5/8 Pan Pozi Relay Supp’d with loom 0708 M5 C Washer 0391 M6 T Nyloc Nut P*51 Mounting Plate 18405 H-Box 17999...

  • Page 50: Engine (Diesel)

    TIMBERWOLF ENGINE (DIESEL) TW SX200 4 15 4 27 Item Part No Part Name q’ty Item Part No Part Name q’ty Item Part No Part Name q’ty 1253 M6/25 Bolt P*430 Radiator Kit 0807 Fuel Pump P*318 Flexible Muffler Adapter...
  • Page 51 TIMBERWOLF ENGINE (PETROL) TW SX200 Item Part No Part Name q’ty Item Part No Part Name q’ty 19364F Exhaust Port Pipe, Oil Filter Side 4345 M10 P Nyloc Nut 19365F Exhaust Port Pipe, Starter Motor Side 1 19374F Muffler 19296...
  • Page 52 TIMBERWOLF FUEL TANK TW SX200 Item Part No Part Name q’ty Item Part No Part Name q’ty 1374 Locking Tank Cap 0211 3/8” Drain Plug 1658 M6/12 Bolt P*1550 Petrol Tank 0709 M6 C Washer P*1521 Diesel Tank P*104 Fuel Filler Assembly...
  • Page 53 TIMBERWOLF FUNNEL TW SX200 11 24 24 23 20 19 Item Part No Part Name q’ty Item Part No Part Name q’ty P*307 Funnel (diesel models) 1591 Nylon Spacer P*132 Funnel (petrol models) 4345 M10 P Nyloc Nut P*177 Control Bar Spring...
  • Page 54 TIMBERWOLF GUARDS TW SX200 Item Part No Part Name q’ty Item Part No Part Name q’ty P*438 Air Grill 0391 M6 T Nyloc Nut 0878 M10/20 Bolt P*437 Engine Guard 0839 M10 C Washer P*439 Engine Guard Mount 0438 M6/16 Pan Pozi...
  • Page 55 TIMBERWOLF HYDRAULICS TW SX200 Models without conveyor Item Part No Part Name q’ty Item Part No Part Name q’ty 1434 Tank Top Filter Housing 0152 Washer Dowty 3/4” 0100 Filter 1766 Adapter 3/4” - 3/4” BSP P*118 Hose 3/8" 1350mm 0211 3/8”...
  • Page 56 TIMBERWOLF ROLLER TW SX200 Item Part No Part Name q’ty Item Part No Part Name q’ty P*290 Top Slider Assy P*298 Roller Flange 0479 M8 P Nyloc Nut P*287 Blade 0711 M8 A Washer P*296 M10/25 Csk Skt 18475 Buffer Cone...
  • Page 57 TIMBERWOLF V-BELT TENSIONING TABLE TW SX200...

This manual is also suitable for:

Tw sx200phbTw sx200phb(c)

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