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Timberwolf S426TFTR Manual

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Section
CONTENTS
Page No.
1
2
2
3 & 4
5
5
5
6
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8
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25
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25
26
27
28
29 & 30
31
32
33
34 - 52
7th Sept 10

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Summary of Contents for Timberwolf S426TFTR

  • Page 1: Table Of Contents

    CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Shredding Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required Manual Controls Crawler Track Controls...

  • Page 2: Introduction

    - damage to property - a member of the general public becoming injured This manual covers the operation and maintenance of the Timberwolf S426TFTR. All information in this manual is based on the latest product information available at the time.

  • Page 3: Purpose Of Machine

    TIMBERWOLF S426TFTR PURPOSE OF MACHINE The Timberwolf S426TFTR is a high speed, heavy duty professional shredder. It is designed to shred general green waste (brash, prunings, hedge trimmings, Leylandii, Christmas trees, rootballs, etc.),brushwood up to 150mm (6”), pallets, domestic doors, wooden and plastic window frames (all pre-cut to fit feed aperture), contaminated timber, chipboard, MDF, packaging materials, uPVC plastic, cardboard, wooden furniture, fence posts and similar items.

  • Page 4: Parts Location Diagrams 3

    PARTS LOCATOR DISCHARGE DISCHARGE BUCKET TUBE DISCHARGE ADJUSTMENT FEED FUNNEL CONTROL INTAKE FEED TRAY EXHAUST ENGINE GUARDS EMERGENCY STOP THROTTLE SAFETY ROLLER CONTROLS (ON BOTH SIDES) HYDRAULIC LIFTING OIL TANK DRIVING DRIVING LIFTING ROTOR CRAWLER CONTROL PLATFORM POINT HOUSING TRACKS PANEL...
  • Page 5 PARTS LOCATOR FUEL TANK HYDRAULIC TANK RADIATOR TOP ROLLER SLIDE FUEL RESERVE TANK FEED PUMP ROLLER ENGINE MOTOR CONTROL PANEL FUEL FILTER BATTERY HYDRAULIC PUMP HYDRAULIC TANK ROTOR IN LINE ELECTRO-MAGNETIC PULLEY FUEL FILTER CLUTCH DIP STICK HAMMERS ROTOR DRUM OIL FILTER DIRECTIONAL STARTER...

  • Page 6: Safe Working

    SAFE WORKING WARNING The shredder will feed material through on its own. To do this, it relies on the hammers to be free to swing. DO NOT put bricks, large stones, string, carpet, tyres or metal into the shredder. OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED Chainsaw safety helmet fitted with mesh visor and Close fitting heavy-duty...

  • Page 7: General Safety Matters - Do's And Dont's

    SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the shredder engine before DO NOT use shredder unless available light is making any adjustments, refuelling or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT...

  • Page 8: Noise Test

    SAFE WORKING NOISE TEST MACHINE: S426TFTR NOTES: Tested Shredding 120 mm x 120 mm Corsican Pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.

  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS DELIVERY All Timberwolf S426TFTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the shredder. In particular, read pages 5-7 which contain important health and safety information and advice.

  • Page 10: Crawler Track Controls

    EMERGENCY STOPPING There are two ways of stopping the S426TFTR chipper in the event of an emergency. STOPPING THE ROLLERS Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green forward button or blue reverse button.

  • Page 11: Daily Checks Before Starting

    OPERATING INSTRUCTIONS DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK machine is well supported and cannot move. CHECK all guards are fitted and secure. CHECK the discharge unit is in place and fastened securely. CHECK discharge tube is pointing in a safe direction. CHECK the feed funnel to ensure no objects are inside.

  • Page 12: Fuel Level Indicator

    OPERATING INSTRUCTIONS FUEL LEVEL INDICATOR The fuel level can be seen through the tube fitted to the side of the tank. HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR This is situated on the side of the hydraulic oil tank. When the shredder is running, the oil temperature should not exceed 65 If it does, stop the machine immediately.

  • Page 13: Starting To Shred

    OPERATING INSTRUCTIONS STARTING TO SHRED WARNING Do not use or attempt to start the shredder without the protective guarding and discharge unit securely in place. Failure to do so may result in personal injury or loss of life. CHECK that shredder is running smoothly. PROCEED to feed material into the feed funnel.

  • Page 14: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF SHREDDERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR SHREDDER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.

  • Page 15: Service Schedule

    ENGINE MAINTENANCE PROCEDURES. SPARES Only fit genuine Timberwolf replacement screws and shredder spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the shredder, personal injury or even loss of life.

  • Page 16: Safe Maintenance

    SERVICE INSTRUCTIONS SAFE MAINTENANCE ALWAYS IMMOBILISE THE ENGINE BEFORE UNDERTAKING ANY MAINTENANCE WORK ON THE SHREDDER BY REMOVING THE KEY AND DISCONNECTING THE NEGATIVE LEAD AT THE BATTERY. HANDLE hammers with extreme caution major components of this machine to avoid injury. Gloves should always be are heavy.

  • Page 17: Copper Ease Safety Information

    SERVICE INSTRUCTIONS COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). Avoid direct contact with the substance and store in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strong acids.
  • Page 18 SERVICE INSTRUCTIONS BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has and prevent from tilting so that no acid can been connected, and switch off the charger first escape.

  • Page 19: Check Fittings

    SERVICE INSTRUCTIONS CHECK FITTINGS The TW S426TFTR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the settings listed below .

  • Page 20: Change Hammers

    SERVICE INSTRUCTIONS CHANGE HAMMERS WARNING Wear heavy gloves for the hammer changing operation. Turn off shredder and remove key. As the shaft is removed the hammers will be released off the shaft. These need to be Remove the negative battery lead. held and removed as the shaft is withdrawn.

  • Page 21: Grease The Drum Bearings

    2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. Remove the rotor housing guards, (as shown in diagram above).

  • Page 22: Grease Roller Box Slides

    SERVICE INSTRUCTIONS GREASE THE ROLLER BOX SLIDES NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of hard work it should be done more frequently. If the slides become dry the top roller will tend to hang up and the pulling-in power of the roller will be much reduced.

  • Page 23: Track Base Maintenance-Safe Maintenance

    SERVICE INSTRUCTIONS TRACK BASE MAINTENANCE SAFE MAINTENANCE Immediately repair damage and replace worn or broken items. Solidly support the under carriage if it needs to be lifted up for maintenance. Keep the tracks clean, removing excess oil, grease and dirt. Hydraulic systems may get very hot after working.

  • Page 24: Checking Track Tension

    SERVICE INSTRUCTIONS TRACK LOOSENING/TIGHTENING PROCEDURES Track tension is maintained by grease in the adjuster unit. More grease will increase track tension, less grease will decrease it. The grease contained in the hydraulic track is pressurized. Never release grease valve (No. 2, Fig. 2) for more than necessary to release grease to a maximum of five turns.

  • Page 25: Checking The Rubber Tracks

    SERVICE INSTRUCTIONS CHECKING THE RUBBER TRACKS CARVED PROFILE The structure of the rubber track is shown in this diagram. The steel cables (1) and metal core (2) are embedded in the rubber. There are many ways in which rubber tracks may be damaged. Some of these are terminal for the tracks, others are only cosmetic.

  • Page 26: Removing The Rubber Tracks

    SERVICE INSTRUCTIONS REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. Remove the screws and take off the cover that gives access to the adjustment system (Fig.

  • Page 27: Warranty Statement

    – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer.

  • Page 28: Ec Declaration Of Conformity Certificate

    CERTIFICATE OF CONFORMITY...

  • Page 29: Identification Plates

    IDENTIFICATION PLATE...

  • Page 30: Decals 29

    DECALS DANGER DANGER HIGH DANGER VELOCITY DISCHARGE DANGER DANGER KEEP CLEAR! EXHAUST DANGER DANGER DANGER 1363 OPERATING INSTRUCTIONS READ THE INSTRUCTION MANUAL. GREASE ROLLER THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND SPINDLE AND HEALTH AND SAFETY INFORMATION. SLIDES FAILURE TO FOLLOW THE INFORMATION CONTAINED IN THE INSTRUCTION MANUAL MAY LEAD TO DEATH OR...
  • Page 31 DECALS...

  • Page 32: Electrical Details

    ELECTRICAL DETAIL Date Last Modified: 28th August 08...

  • Page 33: Hydraulic Layout

    HYDRAULIC LAYOUT NEARSIDE OFFSIDE Kit no. 18537 MOTOR MOTOR TRACK MOTORS 18763 18764 18765 18766 OFF SIDE NEAR SIDE PROPORTIONAL PROPORTIONAL 18767 ROLLER MOTOR 17814 18542 18770 17815 18768 18769 17812 MANIFOLD NEARSIDE OFFSIDE ENGINE PUMP PUMP PUMP 18538 18539 18539 18540 MAIN TANK...

  • Page 34: Circuit Diagram

    CIRCUIT DIAGRAM Date Last Modified: 12th Aug 08...

  • Page 35: Parts Lists

    TIMBERWOLF S426TFTR PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CHASSIS (UPPER) CHASSIS (LOWER) CONTROL BOX...

  • Page 36: Chassis (Upper)

    CHASSIS (UPPER) Date Last Modified: 27th May 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0027 1/2” - 1/2” MM Adaptor 18526FB Front Bracket 0398 1/2” Dowty Washer 0942 Lynch Pin 18532FB Hydraulic Slab Tank 0360 M10/25 Bolt 18121...

  • Page 37: Chassis (Lower)

    CHASSIS (LOWER) & PLATFORM Date Last Modified: 22nd April 10 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1795 AV Mount 1798FS Footplate Frame 18396FB Track Mtg Frame 18531FB O/S Platform Sideplate 1628 M16/35 Bolt 0701 M10 A Washer 1143 M16 A Washer...

  • Page 38: Control Box

    CONTROL BOX Date Last Modified: 3rd Jan 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 17802FB Control Box Cover 4345 M10 P Nyloc Nut 17963 M10/160 Bolt 17803FS Finger Plate 0839 M10 C Washer 18168 M4/35 Pan Pozi 2804 Bush M10 Top Hat...

  • Page 39: Control Panel

    CONTROL PANEL Date Last Modified: 12th Aug 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0435 M5/16 Pan Pozi 18196 Tie Mount 0857 M5 A Washer 1658 M6/12 Screw 18398F H-Box Bracket 18106 M6 Spring Washer 18405 H-Box 18000...

  • Page 40: Control Tower

    CONTROL TOWER 9 10 Date Last Modified: 22nd April 10 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18554FR Control Bar 0354 M8/60 Bolt 1803P End Plug 1839M Manifold Block 0839 M10 C Washer 1766 3/4” - 3/4” MM Adapter 0360 M10/25 Bolt 2946...

  • Page 41: Discharge

    DISCHARGE Item Part No Part Name Q’ty 18427FO Discharge Tube 18663FO Discharge Bucket 0644 M12 P Nyloc Nut 0704 M12 C Washer 0429 M12/35 Bolt 17996 Black Handle Grip 0364 Catch 0067 M5 Pop Rivet 8mm long 4088 Catch Plate 0045 M12 T Nyloc Nut 0702...

  • Page 42: Drive Train

    DRIVE TRAIN 17 18 22 17 Date Last Modified: 27th May 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18068 Belt SPA 2120 0839 M10 C Washer 18067 Drive Pulley (280 x 3 SPB) 0052 M10 T Nyloc Nut 17921 Taperlock Bush (3020)

  • Page 43: Electrical Layout

    ELECTRICAL LAYOUT Date Last Modified: 14th Aug 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 17809 Control Box/Safety Switch Loom 1 18574 Track/Shred Mode Switch 18630 Main Loom 17378 Negative Battery Cable 2627 Emergency Stop 17377 Positive Battery Cable...

  • Page 44: Engine

    ENGINE 28 26 11 27 Date Last Modified: 22nd April 10 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4316 Air Cleaner 18067 Drive Pulley (280 x 3 SPB) 0095 Oil Filter 0352 M8/40 Bolt Air Filter 0481 M8 T Nyloc Nut 4252...

  • Page 45: Engine Bay

    ENGINE BAY 13 40 Date Last Modified: 13th Aug 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18477FB Exhaust Deflector 0235 Locking Catch 18478 Exhaust Clamp 0438 M6/16 Pan Pozi 18423 Exhaust Tube 0344 M6/16 Bolt 0346 M8/20 Bolt 4320...

  • Page 46: Fuel Tank/Guards

    FUEL TANK/GUARDS 14 26 18 22 17 18 36 37 18 22 Date Last Modified: 28th May 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0350 M8/25 Bolt 18309FO Offside Roller Box Guard 0711 M8 A Washer 0360 M10/25 Bolt 0100...

  • Page 47: Funnel

    FUNNEL 34 22 Date Last Modified: 16th July 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18321FO Funnel 1520 M10/45 Bolt 0654 Grommet 1591 Nylon Spacer 0045 M12 T Nyloc Nut 18115 M8/50 Csk Soc. 1601 Nylon Piston 0479...

  • Page 48: Hydraulics - Upper Section

    HYDRAULICS (UPPER SECTION) 13 12 Date Last Modified: 23rd April 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18768 Hose 1/2” 0828 3/8” Bulk Head Adapter 18769 Hose 1/2” 0396 3/8” Dowty Washer 18767 Hose 1/2” 0026 3/8”...

  • Page 49: Hydraulics - Lower Section

    HYDRAULICS (LOWER SECTION) 15 16 15 17 Date Last Modified: 23rd April 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18538 Hose 3/4” 2694 1” - 3/4” Adapter 18770 Hose 1/2” 0026 3/8” - 1/2” MM Adapter 17812 Hose 1/2”...

  • Page 50: Roller Box

    ROLLER BOX...

  • Page 51: Rotor Drum

    ROTOR DRUM 7 inner hammers per shaft 2 outer hammers per shaft This section x2 Date Last Modified: 7th July 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1679 M16/40 Bolt 18072MH Hammer Plain 1143 M16 A Washer 18073MH Hammer Retainer...

  • Page 52: Rotor Housing

    ROTOR HOUSING 11 12 x3 both sides Date Last Modified: 22nd May 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18425FO Top Section Rotor Housing 18330MS Side Brace 18485 Catcher Finger 0429 M12/35 Bolt 18484 M12/30 Button Head 0431 M12/40 Bolt...

  • Page 53: V-Belt Tensioning Table

    V-BELT TENSIONING TABLE...

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