Related Manuals for Haulotte Group OPTIMUM 6
Summary of Contents for Haulotte Group OPTIMUM 6
- Page 1 OPERATING AND MAINTENANCE INSTRUCTIONS SELF-PROPELLED SCISSOR PLATFORM OPTIMUM 6 and 8 242 032 6160 - E 11.05 Ind. B 9001 V2000 CERTIFIED COMPANY...
- Page 3 Distribué par / Distributed by/ Distribuito da Haulotte France Centre Mondial Pièces de Rechange Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51 Fax / Fax +33 (0)4 77 29 98 88 Haulotte Portugal...
- Page 5 REVIEW JOURNAL Issue Date Subject 10.05 27/10/2005 Created (Index a) 11.05 28/11/2005 § 3.2.2.4 ’Alarm’ ; § 4.4.1 (Index b)
- Page 7 Operating and maintenance instructions GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly. The purpose of this instruction manual is to help you in this. We stress the importance: •...
- Page 8 Operating and maintenance instructions...
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Page 9: Table Of Contents
Operation and Servicing - OPTIMUM 6 and 8 CONTENTS GENERAL RECOMMENDATIONS - SAFETY ............1 1.1 - GENERAL WARNING ....................1 1.1.1 - Manual ............................. 1 1.1.2 - Labels ............................1 1.1.3 - Safety............................1 1.2 - GENERAL SAFETY INSTRUCTIONS................. 2 1.2.1 - Operators .......................... - Page 10 Operation and Servicing - OPTIMUM 6 and 8 2.4 - WORKING AREA......................9 2.4.1 - Optimum 6..........................9 2.4.2 - Optimum 8..........................10 2.5 - TECHNICAL DATA ....................11 2.5.1 - Optimum 6 and 8 technical data.................... 11 2.6 - SIZE ...........................12 2.6.1 - Optimum 6..........................
- Page 11 Operation and Servicing - OPTIMUM 6 and 8 4.1.1 - Machine environment......................25 4.1.2 - Manual extension........................25 4.2 - UNLOADING - LOADING ..................26 4.2.1 - Unloading by lifting......................... 26 4.2.2 - Unloading with ramps ......................26 4.2.3 - Loading ..........................26 4.2.4 - Transport instructions ......................
- Page 12 Operation and Servicing - OPTIMUM 6 and 8 5.2 - MAINTENANCE SYSTEM ..................37 5.3 - MAINTENANCE PLAN....................38 5.3.1 - Consumables ......................... 38 5.3.2 - Maintenance diagram......................39 5.4 - OPERATIONS......................40 5.4.1 - Summary table ........................40 5.4.2 - Operating instructions ......................41 5.4.3 -...
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Page 13: General Recommendations - Safety
Operating and maintenance instructions GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual The purpose of this manual is to help the operator to get to know HAULOTTE self- propelled lifts so as to use them efficiently and SAFELY. It cannot, however, replace the basic training necessary for any user of site plant. -
Page 14: General Safety Instructions
Operating and maintenance instructions 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators The operators must be over 18 and must hold an operating permit issued by the employer after he has checked their medical fitness and after they have passed a practical lift driving/operating test. - Page 15 Operating and maintenance instructions In order to avoid any risk of a serious fall, it is essential for operators to comply with the following instructions: • Hold on to the guard rails firmly when the lift is being raised or driven. •...
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Page 16: Residual Risks
Operating and maintenance instructions 1.3 - RESIDUAL RISKS 1.3.1 - Risks of jolting - Overturning The risks of jolting or overturning are considerable in the following situations: - sudden operation of the control levers, - overload of the lift, - ground weakness (Beware of thawing in winter), - gusting wind, - hitting an obstacle on the ground or high up, - working on quays, bays, pavements, etc... -
Page 17: Examination Of Suitability Of A Machine
Operating and maintenance instructions safety committee of the establishment, if there is one, as well as a list of the specially designated personnel (Article R 233-5 of the Code du Travail). NOTE : Such register can be obtained from the trade organisations and some of them can be obtained from the OPPBTP or private preven- tion organisations. -
Page 18: Beaufort Scale
Operating and maintenance instructions 1.7 - BEAUFORT SCALE The Beaufort Scale of wind force is accepted internationally and is used when communicating weather conditions. It consists of number 0 - 17, each representing a certain strength or velocity of wind at 10m (33 ft) above ground level in the open. -
Page 19: Presentation
Operating and maintenance instructions - OPTIMUM 6 and 8 PRESENTATION Self-propelled platforms, models Optimum 6 and 8, are designed for all overhead work within the limits of their characteristics (section § 2.5.1, page 11) and in conformity with the safety recommendations specific to the equipment and the area of use. -
Page 20: Main Components
Operating and maintenance instructions - OPTIMUM 6 and 8 2.3 - MAIN COMPONENTS 01 - Front motor-drive wheel 11 - Rear wheel 02 - Platform 12 - Position of lift truck forks 03 - Extensions 13 - Box 04 - Document case... -
Page 21: Working Area
Operating and maintenance instructions - OPTIMUM 6 and 8 2.4 - WORKING AREA 2.4.1 - Optimum 6 ( m ) ( m ) -
Page 22: Optimum 8
Operating and maintenance instructions - OPTIMUM 6 and 8 2.4.2 - Optimum 8 ( m ) ( m ) -
Page 23: Technical Data
Operating and maintenance instructions - OPTIMUM 6 and 8 2.5 - TECHNICAL DATA 2.5.1 - Optimum 6 and 8 technical data Description Optimum 6 Optimum 8 270 kg including 2 persons: inside use 230 kg including 2 people Load 120 kg including... -
Page 24: Size
Operating and maintenance instructions - OPTIMUM 6 and 8 2.6 - SIZE 2.6.1 - Optimum 6 1380 1839 2.6.2 - Optimum 8 1380 1839... -
Page 25: Labels
Operating and maintenance instructions - OPTIMUM 6 and 8 2.7 - LABELS 2.7.1 - Common "yellow" labels 7814 573 a 2.7.2 - Common "orange" labels... -
Page 26: Common "Red" Labels
Operating and maintenance instructions - OPTIMUM 6 and 8 2.7.3 - Common "red" labels 2.7.4 - Other common labels... -
Page 27: Model-Specific Labels
Operating and maintenance instructions - OPTIMUM 6 and 8 2.7.5 - Model-specific labels 2.7.5.1 - Optimum 6 2.7.5.2 - Optimum 8 2.7.6 - Specific labels : Option 2.7.6.1 -Organic hydraulic oil... -
Page 28: Machine Label References
Operating and maintenance instructions - OPTIMUM 6 and 8 2.7.7 - Machine label references Code Description 2420317630 Spare parts manual - Optimum 6 2420317650 Spare parts manual - Optimum 8 2420326160 Operator’s manual 3078148990 Floor height + load capacity 6... -
Page 29: Label Positions On The Machine
Operating and maintenance instructions - OPTIMUM 6 and 8 2.7.8 - Label positions on the machine 3 4 5 3 4 5 13 23 12 14 12 23 SpØcifique Australie / Special Australia Communes / Common SpØcifique Italie / Special Italy SpØcifique Hollande / Special Netherlands... - Page 30 Operating and maintenance instructions - OPTIMUM 6 and 8...
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Page 31: Operating Principle
Operating and maintenance instructions - OPTIMUM 6 and 8 OPERATING PRINCIPLE 3.1 - HYDRAULIC CIRCUIT All machine movements are controlled by hydraulic power supplied by a gear pump driven by a variable speed electric motor. In the event of breakdown, manual emergency action enables lowering of the scissors. - Page 32 Operating and maintenance instructions - OPTIMUM 6 and 8 3.2.2.1 - Battery charge state The state of battery charge is indicated by 5 diodes: • When the batteries are correctly charged, four green diodes are on. (ref. 1, Photo 1) •...
- Page 33 Operating and maintenance instructions - OPTIMUM 6 and 8 Alarm Number Message Description Solution code (MDI) flashes AL32 VMN NOT OK • Low VMN at rest or • Check the chopper’s isolation inconsistent with the between B- and P terminals.
- Page 34 Operating and maintenance instructions - OPTIMUM 6 and 8 Alarm Number Message Description Solution code (MDI) flashes Incorrect configuration of • Set the two parameters: the "Standard" and - to 2 to activate weighing. "Europe" software - to 1 to configure weighing...
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Page 35: Safety Systems
Operating and maintenance instructions - OPTIMUM 6 and 8 3.3 - SAFETY SYSTEMS Caution! Do not lift the platform unless the machine is on a hard, firm and level surface. 3.3.1 - Tilt control Foto 3 Do not consider the tilt alarm to be a level indicator. In the working position (above 1.50 metres) the tilt sensor emits a signal, audible from the platform, when... - Page 36 Operating and maintenance instructions - OPTIMUM 6 and 8...
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Page 37: Use
4.1.1.1 - Outside Do not use this machine if wind speed exceeds 45 km/h. For outdoor use (Optimum 6 only), operating instructions and recommandations Only one person is allowed must be followed to avoid all risk of accidents. Rules to be respected for outdoor use, in particular: •... -
Page 38: Unloading - Loading
Operating and maintenance instructions - OPTIMUM 6 and 8 4.2 - UNLOADING - LOADING IMPORTANT: Before any operation, check the overall condition of the machine to make sure that it has not been damaged during transport. If necessary, make any reserves in writing to the transport company. -
Page 39: Transport Instructions
Operating and maintenance instructions - OPTIMUM 6 and 8 4.2.4 - Transport instructions • During machine transport, ensure that vehicle capacity, loading surfaces and straps and links are sufficient to bear the machine’s weight • The machine must be on a level surface or fastened before the brakes are released. -
Page 40: Pre-Operation Check
Operating and maintenance instructions - OPTIMUM 6 and 8 4.3.1.2 - Platform control desk Emergency stop button Speed / movement selection (low speed, high speed, lifting, lowering) Buzzer Visual fault indicator Manipulator Steering control switch Dead man Light indicator : translation Light indicator : movement. - Page 41 Operating and maintenance instructions - OPTIMUM 6 and 8 • Ensure that there are no obstacles that could affect the following move- ments: - travel (machine movement). - platform lifting. NOTE: See "working area" diagram (section § 2.4, page 9).
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Page 42: Operation
Operating and maintenance instructions - OPTIMUM 6 and 8 4.4 - OPERATION IMPORTANT: the machine should only be put into operation after all the checks have been completed. After use, always lock the emergency stop button. 4.4.1 - General recommendations •... -
Page 43: Operation From The Platform
Operating and maintenance instructions - OPTIMUM 6 and 8 4.4.3 - Operation from the platform Caution! 4.4.3.1 - Recommendations Before any operation, check that the required movement • Do not move the machine unless the safety barriers are correctly installed has been selected. -
Page 44: Starting The Charge
Operating and maintenance instructions - OPTIMUM 6 and 8 Caution! 4.5.2 - Starting the charge In cold weather, the charging time increases. Photo 13 Charging is started automatically when the charger is connected to the mains. The charger is equipped with a light indicator: •... -
Page 45: Starting Up
Operating and maintenance instructions - OPTIMUM 6 and 8 4.6.2 - Starting up • Check the correct level of electrolyte. • Do not over-use the batteries during the first few cycles. • Make sure that you do not discharge by more than 80% of nominal capacity. -
Page 46: Rescue And Repair Operations
Operating and maintenance instructions - OPTIMUM 6 and 8 In order to make a rapid diagnosis of the state of your batteries, note the density of each element as a function of the temperature once a month using a battery hydrometer, referring to the graphs below (do not measure directly after filling). -
Page 47: Manual Repair
Procedure for manual lowering • In the event of breakdown, the OPTIMUM 6 and 8 platforms can be lowered using the emergency handle (Photo 15). • To stop lowering, release the emergency handle. - Page 48 Operating and maintenance instructions - OPTIMUM 6 and 8...
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Page 49: Maintenance
Operating and maintenance instructions - OPTIMUM 6 and 8 MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS Caution! Do not use the machine as a The servicing operations described in this manual are given for normal operating welding ground. conditions. Do not weld without... -
Page 50: Maintenance Plan
Operating and maintenance instructions - OPTIMUM 6 and 8 5.3 - MAINTENANCE PLAN The maintenance plan (see next page) shows the frequency, maintenance points (device) and ingredients to be used. • The reference shown in the symbol shows the maintenance point according to the frequency. -
Page 51: Maintenance Diagram
Operating and maintenance instructions - OPTIMUM 6 and 8 5.3.2 - Maintenance diagram 1 000 3 000 1 000 3 000... -
Page 52: Operations
Operating and maintenance instructions - OPTIMUM 6 and 8 5.4 - OPERATIONS 5.4.1 - Summary table IMPORTANT: If "ORGANIC" OR "EXTREME COLD" OIL IS USED, FREQUENCIES IN THE TABLE BELOW ARE REDUCED BY HALF FREQUENCY OPERATIONS • Check presence and legibility:... -
Page 53: Operating Instructions
Operating and maintenance instructions - OPTIMUM 6 and 8 5.4.2 - Operating instructions IMPORTANT: • Only use the lubrifiers recommended by PINGUELY-HAULOTTE for filling up and greasing operations. If a problem arises, contact the After-Sales de- partment. • Collect used oil in a container to avoid environment contamination. -
Page 54: Manufacturer's Recommendations
Operating and maintenance instructions - OPTIMUM 6 and 8 5.5 - MANUFACTURER’S RECOMMENDATIONS IMPORTANT: For any repair, use original spare parts certified by the manufacturer. Any failure to comply with this rule will result in serious safety and stability risks of the machine. -
Page 55: Operating Incidents
Operating and maintenance instructions - OPTIMUM 6 and 8 OPERATING INCIDENTS The next few pages will give you a starting point for solving any problems that may occur during scissor platform operation. If a problem arises that is not mentioned in this section or if it is not solved by the solutions proposed, consult qualified technical personnel before performing any maintenance operations. -
Page 56: Travel System
Operating and maintenance instructions - OPTIMUM 6 and 8 6.2 - TRAVEL SYSTEM ANOMALY CHECK PROBABLE CAUSE SOLUTION No movement when the • Manipulator does not • Repair or replace the switch is in the travel work. manipulator (After- position and the Sales). -
Page 57: Electric Diagram
Operating and maintenance instructions - OPTIMUM 6 and 8 ELECTRIC DIAGRAM... -
Page 58: Electric Components
Operating and maintenance instructions - OPTIMUM 6 and 8 7.1 - ELECTRIC COMPONENTS Component Description Angle sensor Power fuse Chopper output protective fuse Controls protective fuse Working light protective fuse Pressure sensor Battery Buzzer Situation light indicator Flashing light Working light... -
Page 59: Wiring Diagram 126P253140 A
Operating and maintenance instructions - OPTIMUM 6 and 8 7.2 - WIRING DIAGRAM 126P253140 A Alarme Alarm Haut Descente Hight Lower Bottom PV-GV LS-HS Pothole Direction Steering Droite Left Steering Hors neutre Null position Homme mort Deadman Gauche Right Steering... -
Page 60: Position And Function Of Contact Switches
Operating and maintenance instructions - OPTIMUM 6 and 8 7.3 - POSITION AND FUNCTION OF CONTACT SWITCHES 7.3.1 - SQ1: Low position contactor • Raising : - Tilt sensor activated; - Micro-speed activated; - Activates the pothole system check and prevents potholes from retracting. -
Page 61: Hydraulic Diagram
Operating and maintenance instructions - OPTIMUM 6 and 8 HYDRAULIC DIAGRAM... -
Page 62: Hydraulic Components
Operating and maintenance instructions - OPTIMUM 6 and 8 8.1 - HYDRAULIC COMPONENTS Component Description Motor pump unit Filter Hydraulic block Hydraulic motors Pothole cylinder Lifting cylinder including: Safety block including: One-way valve + spray nozzle Electrovalve + manual control... -
Page 63: Hydraulic Diagram 126P247910B
Operating and maintenance instructions - OPTIMUM 6 and 8 8.2 - HYDRAULIC DIAGRAM 126P247910B... - Page 64 Operating and maintenance instructions - OPTIMUM 6 and 8...