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WARNING
Microwave ovens contain circuitry capable of producing very high voltage and current. Contact with following
parts will result in electrocution:-
High voltage capacitor, High voltage transformer, Magnetron, High voltage rectifier assembly, High voltage
harness.
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge high voltage capacitor.
WARNING AGAINST THE CHARGE OF THE HIGH-VOLTAGE CAPACITOR
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for
60 seconds and then short-circuit the connection of the high-voltage capacitor (that is, of the connecting lead
of the high-voltage rectifier) against the chassis using a screwdriver with an insulated handle.
Sharp recommend that wherever possible, fault-finding is carried out with the supply disconnected.
In some cases, it may be necessary to connect the supply with the cover removed to carry out fault
investigation in the control circuitry. In such cases, the high voltage circuit should be disabled as
described below to reduce the hazards:-
Carry out 3D checks (see above).
Disconnect the supply leads from the high voltage transformer, making a note of the polarity. Insulate the
connectors, ensuring they are positioned away from the transformer and fastened there.
Connect any relevant test equipment e.g. voltmeter.
Reconnect the oven to the supply, then close the door.
Note the results of the test, taking care to keep clear of the operational oven.
Carry out 3D checks (see above).
Reconnect the leads to the transformer. Take care to observe correct polarity.
Carry out 4R checks (see below).
Microwave ovens should not be used without a load. To test for the presence of microwave energy within
a cavity, place a cup of cold water on the oven turntable, close the door and set the microwave timer for one
(1) minute, set the power level to HIGH (100%) and push the start key. When the one (1) minute has elapsed
(timer at zero) carefully check that the water is now hot.
AFTER REPAIR REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
When all service work is completed, and the oven is fully assembled, the microwave power output should
be checked and microwave leakage test carried out.
IMPORTANT: If the oven becomes inoperative because of a blown fuse F8A in the 1st latch switch -
monitor switch circuit, check the 1st latch switch and monitor switch before replacing the fuse F8A.
WARNING TO SERVICE PERSONNEL
771M -
1

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Summary of Contents for Sharp R771M-006

  • Page 1 Sharp recommend that wherever possible, fault-finding is carried out with the supply disconnected. In some cases, it may be necessary to connect the supply with the cover removed to carry out fault investigation in the control circuitry.
  • Page 2: This Appliance Must Be Earthed

    CAUTION/WARNING CAUTION WARNING MICROWAVE RADIATION Servicing and repair work must be carried out only by trained service engineers. Service engineers should not be exposed to the microwave All the parts marked "*" on parts list are used at voltages energy which may radiate from the magnetron or other more than 250V.
  • Page 3: Appearance View

    (Magnetron, high voltage transformer, high voltage capacitor and high voltage rectifier assembly) Parts that become hot. (Heating elements, oven lamp, oven cavity magnetron and high voltage transformer) Sharp edges. (Bottom plates, oven cavity, waveguide flange, chassis support and other metallic parts) Movable parts.
  • Page 4: Operation Sequence

    OPERATION SEQUENCE MICROWAVE COOKING CONDITION NOTE: 1. In case of Automatic operations, the limitations of 100% (HIGH) COOKING power output are not carried out. 70% (MEDIUM HIGH), 50% (MEDIUM), 2. In case that the stop key is pressed or the oven door is 30% (MEDIUM LOW), 10% (LOW COOKING) opened during cooking, the limitations of power output are carried out after the total cooking time beyond the...
  • Page 5: Troubleshooting Guide

    FUNCTION OF IMPORTANT COMPONENTS DOOR OPEN MECHANISM DOOR LATCH HOOK MONITOR SWITCH LATCH HEADS MONITORED MONITORED LATCH SWITCH CAUTION: BEFORE REPLACING A BLOWN FUSE F8A TEST THE MONITORED LATCH STOP SWITCH SWITCH, MONITOR SWITCH AND OPEN LEVER MONITOR RESISTOR FOR PROPER OPERATION.
  • Page 6: Microwave Leakage Test

    The power output of this oven is rated using the method specified by IEC-705. Full details of how to carry out this procedure can be found in the Sharp Technical Training notes which is available from Sharp Parts Centre (part number SERV-LITMW01).
  • Page 7: Test Procedures

    TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER TOUCH CONTROL PANEL ASSEMBLY TEST The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave ovens, proper maintenance can not be performed with only a voltmeter and ohmmeter. In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key Unit, and troubleshooting by replacement is described according to the symptoms indicated.
  • Page 8 TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER RELAY TEST CARRY OUT 3D CHECKS. Remove the outer case and check voltage between Pin Nos. 1 and 3 of the 4 pin connector (A) on the control unit with an A.C. voltmeter. The meter should indicate 230-240 volts, if not check oven circuit. Relay Test Check voltage at the relay coil with a D.C.
  • Page 9 TOUCH CONTROL PANEL ASSEMBLY TOUCH CONTROL PANEL ASSEMBLY OUTLINE OF TOUCH CONTROL PANEL The touch control section consists of the following units as 4) ACL shown in the touch control panel circuit. A circuit to generate a signals which resets the LSI to the initial state when power is supplied.
  • Page 10 TOUCH CONTROL / DESCRIPTION OF LSI LSI(IZA929DR) The I/O signal of the LSI(IZA929DR) are detailed in the following table. Pin No. Signal Description Terminal not used. Power source voltage input terminal. Standard voltage for LCD. AN7-AN4 Terminal to change cooking constant. Terminal not used.
  • Page 11 DESCRIPTION OF LSI TOUCH CONTROL / Pin No. Signal Description 19-20 P47-P46 IN/OUT Terminal not used. Back light driving signal. To change the brightness of the back light (Light emitting diodes LD1 - LD5). The square waveform voltage is delivered to the back light driving circuit. IN/OUT Terminal not used.
  • Page 12 TOUCH CONTROL / DESCRIPTION OF LSI Pin No. Signal Description Key strobe signal. Signal applied to touch-key section. A pulse signal is input to P74 - P77 terminal while one of G3 and G8 line keys on matrix is touched. Key strobe signal.
  • Page 13: Touch Control

    TOUCH CONTROL SERVICING 1. Precautions for Handling Electronic Components controls (sensor-related ones included) of the This unit uses CMOS LSI in the integral part of the touch control panel while keeping it connected circuits. When handling these parts, the following pre- to the oven.
  • Page 14: Component Replacement And Adjustment Procedure

    COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE MONITORED LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH ADJUSTMENT If the monitored latch switch, stop switch and monitor 2. The contacts (COM-NO) of the monitored latch switch switch do not operate properly due to a mis-adjustment, and stop switch interrupt the circuit before the door the following adjustment should be made.
  • Page 15: Door Replacement

    COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE DOOR REPLACEMENT right edge of the front door glass into the one (1) tab REMOVAL of the door frame. 1. CARRY OUT 3D CHECKS. 2. Re-install the glass stopper to the door frame as 2. Push the open button and open the door slightly. follows.
  • Page 16: Schematic Diagram

    SCHEMATIC DIAGRAM 230-240V 50Hz WIRE COLOUR CODE & SYMBOL RED : RED WHT : WHITE BRN : BROWN BLU : BLUE GRY : GREY ORG : ORANGE NEUTRAL LIVE GRN : GREEN BLK : BLACK G-Y/15 HV : HIGH VOLTAGE WIRE EARTH /16 : WIRE THICKNESS = AWG16 /18 : WIRE THICKNESS = AWG18...
  • Page 17 D1:S1NB10 CONTROL UNIT LIQUID CRYSTAL DISPLAY MICRO AUTO COOK AC230-240 V KRA101M 50Hz – – 2SA933S (J1) (J13) KRA101M R1 510 1w R2 510 1w 0.1µ/50v FAN MOTOR Q21 KRA101M (J2) (J3) (J4) (J5) Q22 KRC243M (J6) (J7) TURNTABLE MOTOR R7 15k OVEN LAMP (J8)
  • Page 18: Wiring Diagram

    WIRING DIAGRAM WH-A (J1) Figure S-3. Printed Wiring Board 771M -...
  • Page 19: Parts List

    PARTS LIST ∆ Note: The parts marked " " may cause undue microwave exposure. / The parts marked "*" are used in voltage more than 250V. / "§" Mark: Spare parts delivery section REF. NO. PART NO. § DESCRIPTION Q'TY CODE ELECTRIC PARTS 1- 1 QACCBA004URE1 U...
  • Page 20: Oven Parts

    PARTS LIST ∆ Note: The parts marked " " may cause undue microwave exposure. / The parts marked "*" are used in voltage more than 250V. / "§" Mark: Spare parts delivery section REF. NO. PART NO. § DESCRIPTION Q'TY CODE VRD-B12EF102J* U Resistor 1.0k ohm...
  • Page 21 PARTS LIST ∆ Note: The parts marked " " may cause undue microwave exposure. / The parts marked "*" are used in voltage more than 250V. / "§" Mark: Spare parts delivery section REF. NO. PART NO. § DESCRIPTION Q'TY CODE 4- 5 PDUC-A636WRP0 Air guide duct...
  • Page 22 EXPLODED ILLUSTRATIONS OVEN PARTS 4-28 7-11 6-10 GH1-2 GH1-3 GH1-5 7-12 GH1-1 4-14 GH1-4 7-11 7-11 4-26 7-11 4-22 7-12 4-20 4-27 7-11 7-10 4-16 7-14 7-11 7-11 7-11 3-14 4-18 4-10 4-23 4-11 4-13 7-11 4-12 4-25 7-13 4-15 4-19 4-24 7-11...
  • Page 23: Door Parts

    EXPLODED ILLUSTRATIONS CONTROL PANEL PARTS 3 - 1 3-1F 3-1G 3-1D 3-15 3-15 3 - 2 3 - 3 3 - 4 3-11 3 - 9 3-13 3 - 5 3-10 3 - 8 3 - 6 3-12 3 - 7 DOOR PARTS 3-14 MISCELLANEOUS...
  • Page 24: Packing And Accessories

    EXPLODED ILLUSTRATIONS PACKING AND ACCESSORIES Not Replaceable Items. TOP PAD ASSEMBLY (FPADBA336WRK0) WRAP COVER TURNTABLE TRAY (SSAKHA047WRE0) DOOR PROTECTION SHEET LOW RACK (SPADPA020WRE0) COOK BOOK & INSTRUCTION BOOK TURNTABLE SUPPORT BOTTOM PAD ASSEMBLY (FPADBA337WRK1) TRAY PAD (SPADPA006URE1) PACKING CASE (SPAKCA202URR0) (W) (SPAKCA203URR0) (G) Not Replaceable Items.
  • Page 25 NOTES 771M -...
  • Page 26 NOTES 771M -...
  • Page 27 NOTES 771M -...
  • Page 28 '98 SHARP CORP. Printed in U.K. 771M -...

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