REUTER Cleanox 3.0 Operating Instructions Manual
Electrochemical cleaning
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Summary of Contents for REUTER Cleanox 3.0
- Page 1 Operating instructions Cleanox 3.0 Operating instructions Cleanox 3.0 Electrochemical cleaning REUTER GmbH & Co. KG Schimmelbuschstr. 9E 11.11.2022 D-40699 Erkrath, Germany Phone: +49(0)211-73060-430 Rev.4 Fax: +49(0)211-73060-477 mail@reuter.works www. reuter.works Side from 37...
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Page 2: Table Of Contents
Delivery, internal transport, unpacking ..........15 Delivery....................15 Unpacking ..................... 15 6.2.1 Opening the Europlastic Box ..............15 Scope of delivery Cleanox 3.0 device set ..........15 Delivery list cleaning set Cleanox 3.0 ........... 16 Storage conditions ................. 17 Installation conditions ................18 Security....................18 Decommissioning / Storage .............. - Page 3 Operating instructions Cleanox 3.0 15.4.2 Unlocking High Current Plugs ............... 25 Cleaning with the carbon fiber brush ............. 26 16.1 Preparation .................... 26 16.2 Carbon Fiber Brush Cleaning Workflow ..........26 Polishing with the carbon fiber brush ............ 29 17.1 Preparation ....................
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Page 4: Preface
1.3 Intended use The Cleanox 3.0 is a device for electrochemical cleaning / polishing of stainless steel welds. In addition, it is possible to sign metals dark / light. 1.4 Observance of the operating instructions The operating instructions are part of the device and can be downloaded from our homepage under the "Download"... -
Page 5: Ec And Vde Directives
Operating instructions Cleanox 3.0 1.5 EC and VDE directives The electrochemical processing equipment complies with the CE certificate of conformity: 2014/35/EU Low Voltage Directive 2014/30/EU EMC Directive 2011/65/EU RoHS Directive 1.6 Accident prevention (UVV) Hazards can occur due to: ... - Page 6 Operating instructions Cleanox 3.0 Hint As of 1.05.2014, all UVV regulations and regulations have been renumbered and named. Abbreviations such as: BGV/GUV-V, BGR/GUV-R, BGI/GUV- I/BGG/GUV-G or GUV-SI no longer exist. The fonts are consistently divided into four categories. DGUV regulations ...
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Page 7: For Your Safety
Operating instructions Cleanox 3.0 For your safety Read this instruction manual carefully. The following chapter explains the pictograms used in this manual. Convention 2.1.1 Pictograms The pictograms used in these instructions shall have the following meanings: Warning signs Information on possible dangers when handling the device and accessories. -
Page 8: Prohibition Signs
Operating instructions Cleanox 3.0 Warning against harmful substances Warning of dangerous electrical voltage Warning of danger to life and limb "Warning" warning about corrosive chemicals 2.1.4 Prohibition signs Ban on people with pacemakers 2.1.5 Mandatory signs Use eye protection Use protective gloves... -
Page 9: Safety-Relevant Environmental Conditions
Operating instructions Cleanox 3.0 If electrolyte fluid gets into the eyes, rinse the eyes immediately with plenty of water. Consult the ophthalmologist immediately. Secure heated workpieces from unauthorized access. 2.2.1 Safety-relevant environmental conditions The use of the device is: ... - Page 10 Operating instructions Cleanox 3.0 Non-existent or damaged Teflon insulation. Wrong work environment. Do not use protective clothing. Goggles Apron or overalls Gloves The carbon fiber brush or the electrode and the workpiece can be heated to approx. 200°C.
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Page 11: Safeguard Measures
Operating instructions Cleanox 3.0 2.3.2 Protective measures Repairs to electrical parts of the equipment or to power lines may only be carried out by qualified electricians. Have the device checked immediately by a qualified electrician after a short circuit or malfunction. -
Page 12: Check Before Each Start Of Work
Operating instructions Cleanox 3.0 2.3.3 Check before each start of work All live cables and wires for damage to the insulation. All live cables and wires on breaks and kinks of the strands within the insulation. All Plugs and connectors for damage. -
Page 13: Requirements For Staff And Operators
Turn the device on and off. Correction of slight disturbances after instruction. This knowledge is imparted either by this operating manual, Reuter GmbH & Co. KG other authorized persons or institutions. 3.2 Operator The operator must regularly instruct the personnel in accordance with the legal requirements. -
Page 14: Material Defects
Reuter GmbH & Co. KG. Unless it is clearly proven that the damage was clearly caused by negligent design or production by Reuter GmbH & Co. KG and was foreseeable at the time of construction. 4.1 Material defects The customer must notify the supplier of material defects immediately within 14 days in writing. -
Page 15: Delivery, Internal Transport, Unpacking
Complain about missing, damaged or undelivered goods immediately. Scope of delivery Cleanox 3.0 device set When unpacking the delivery, check the completeness of the device set. Complain about missing or damaged parts immediately. -
Page 16: Delivery List Cleaning Set Cleanox 3.0
Operating instructions Cleanox 3.0 7.1 Delivery list cleaning set Cleanox 3.0 Description Quantit Order-No. Illustration Cleaning Cleanox 3.0 Set EP-01-013 Single parts cleaning set Quantit Order-No. Illustration Solo Device Cleanox 3.0 only EP-01-113 Teflon handles with 4m cable ... -
Page 17: Storage Conditions
Operating instructions Cleanox 3.0 Wide neck container with blue EP-07-100 Spray EP-07-002 for water Wrench SW 10 EP-B-02-932 Mountingpin 5x100 EP-07-223 Euro plastic box EP-07-017 Table 2 Delivery list Storage For safe and gentle storage of the device and accessories, observe the following measures: ... -
Page 18: Installation Conditions
Operating instructions Cleanox 3.0 Installation conditions 9.1 Safety The device and accessories may only be installed and operated in one place corresponding to the installation conditions. All electrical connections must comply with the applicable safety regulations and standards. 10 Decommissioning / Storage ... -
Page 19: Controls 19
Operating instructions Cleanox 3.0 13 Control and operating elements 13.1 Elements on the front panel device main switch ON/OFF indicator light (green->device ready for operation) Overload Fuse high-current socket for ground cables high current socket for cleaning tool main switches to select: cleaning/polishing 13.2 Overload FUSE... -
Page 20: Elements On The Rear Wall
Operating instructions Cleanox 3.0 13.3 Elements on the back wall Mains voltage 230V/50Hz Type plate Cable gland with power cord Nameplate 14 Accessories 14.1 Handle with cable The PTFE- Handle (1) is fixed with the blacks 10mm Cable (2) and the blacks High current plug (3). -
Page 21: Ground Terminal With Cable
Operating instructions Cleanox 3.0 14.2 Ground terminal with cable The ground terminal (1) can be connected to the device like the handle by a high-current plug (3). A cable with a cross-section of 10mm² is used for power transmission. -
Page 22: Assembly Carbon Fiber Brush / Handle
Operating instructions Cleanox 3.0 14.4 Assembly carbon fiber brush / handle To mount a brush correctly on the handle, follow these steps: Connect the adapter to the handle Use the mounting pins Tighten the adapter so that the pins bend slightly ... -
Page 23: Adjusting The Teflon Sleeve
Operating instructions Cleanox 3.0 14.4.1 Adjusting the Teflon sleeve Use during the cleaning process the carbon fiber tips of the carbon fiber brush. Teflonhülse 5 - 10mm With the Teflon sleeve you resemble the Wear of carbon fibers. -
Page 24: Commissioning
Operating instructions Cleanox 3.0 15 Commissioning Security Power switch The power switch must be switched off and the cable disconnected from the mains when working on the device. Power switch off Unplugged the power cord from the wall outlet The device is equipped for single-phase connection to 230V/50Hz Schuko sockets and is equipped with a standard Schuko plug. -
Page 25: Lock/Unlock High Current Plug
Operating instructions Cleanox 3.0 15.4 Locking / unlocking high-current plugs Hint The high-current plugs lock automatically when plugged into the high-current sockets and can only be unlocked by pressing again! Make sure you have correct connections. Red high-current plug into red high-current socket. -
Page 26: Cleaning With The Carbon Fiber Brush
Operating instructions Cleanox 3.0 16 Cleaning with the carbon fiber brush 16.1 Preparation Prepare your workplace. Provide the necessary components at the workplace: Cleaning equipment Handle with carbon fiber brush Earth Clip Cleaning Electrolyte: Cleaner, SuperCleaner or Polisher ... - Page 27 Operating instructions Cleanox 3.0 Place the brush vertically . Now lightly stroke the weld seam with the brush. Never push the carbon fiber brush too hard. Let the brush slide over the workpiece in a circular (1-2cm diameter) motion.
- Page 28 Operating instructions Cleanox 3.0 Further information on how to improve the cleaning result can be found in the "Tips". Table 3 Cleaning Workflow Side from 37...
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Page 29: Polishing With The Carbon Fiber Brush
Operating instructions Cleanox 3.0 17 Polishing with the carbon fiber brush 17.1 Preparation Prepare your workplace. Provide the necessary components at the workplace: Cleaning equipment Handle with carbon fiber brush Earth Clip Cleaning Electrolyte: Polisher ... - Page 30 Operating instructions Cleanox 3.0 Place the brush vertically . Now lightly stroke the weld seam with the brush. Never push the carbon fiber brush too hard. Let the brush slide over the workpiece in a circular (1-2cm diameter) motion.
- Page 31 Operating instructions Cleanox 3.0 After work: Gently brush off the excess electrolyte on the the edge of the container. brush at Rinse the bulk tongs with water. Close the wide-neck container. Put the protective cap over the brush.
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Page 32: Possible Errors And Their Remedy
Operating instructions Cleanox 3.0 18 Possible errors and their remedy Fault / error message Possible cause(s) Remedy No cleaning effect - Ground terminal not connected - Connecting the ground although the green control - Thread on the cleaning handle terminal... -
Page 33: Specifications
Operating instructions Cleanox 3.0 19 Specifications Product no.: EP-01-113 Power [VA] 1250 Weight [kg] Set weight incl. accessories 11,8 [kg] Dimensions [mm] 250 x 150 x 330 Line voltage 230V / 50Hz / 6 A Secondary voltage 9,5 / 12.5 V AC/DC... -
Page 34: Maintenance
Operating instructions Cleanox 3.0 21 Maintain Hint The following maintenance operations may be carried out by the operator of the equipment himself: All cleaning work on the device housing all cleaning work on accessories Replacement of wear parts... -
Page 35: Disposal
Operating instructions Cleanox 3.0 22 Disposal 22.1 Disposing of contaminated electrolytes Dispose of no contaminated electrolytes undiluted into the Sewerage or environment. In the contaminated electrolytes, heavy metal residues from oxidized welds and metal surfaces may be dissolved. -
Page 36: Ec - Declaration Of Conformity
Operating instructions Cleanox 3.0 23 EC – Declaration of conformity Original declaration of conformity Manufacturer Reuter GmbH & Co. KG Schimmelbuschstr. 9E D-40699 Erkrath, Germany Germany Plenipotentiary for the compilation Olaf Reuter of the technical documentation The general responsibility for drawing up this declaration of conformity lies with the manufacturer. -
Page 37: Spare Parts Lists And Circuit Diagram
Operating instructions Cleanox 3.0 24 Spare parts lists and circuit diagrams In the following appendix you will find the spare parts lists for the device and the handle as well as the circuit diagram. Side from 37...
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