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Suncast Everett BMS6510 Assembly Instructions Manual

Suncast Everett BMS6510 Assembly Instructions Manual

Blow molded shed

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BMS6510 Blow Molded Shed
Tools Needed For Installation
Everett
™ Storage Shed
ASSEMBLY INSTRUCTIONS
INCLUDED IN KIT
KK
Easy Bolt Easy Driver
010210410
Quality Control Number:
© 2017 Suncast Corporation, Batavia, IL
0361312B

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Summary of Contents for Suncast Everett BMS6510

  • Page 1 BMS6510 Blow Molded Shed Tools Needed For Installation Everett ™ Storage Shed ASSEMBLY INSTRUCTIONS INCLUDED IN KIT Easy Bolt Easy Driver 010210410 Quality Control Number: © 2017 Suncast Corporation, Batavia, IL 0361312B...
  • Page 2 This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence. • Please follow instructions. Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly. • Assistance is required during entire assembly.
  • Page 3 Note: This product contains parts that are used in different orientations to construct the shed. Please take note of the orientation of the parts shown throughout this instruction manual. Failure to follow instructions could re- sult in damage to parts. Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly.
  • Page 4 IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFYALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS. Parts - BMS6510 Walls and Floor 0B00341 –...
  • Page 5 Parts - BMS6510 Doors IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
  • Page 6 Parts - BMS6510 Header IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
  • Page 7 Parts - BMS6510 Roof IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
  • Page 8 Hardware - BMS6510 0MP000002 – Hardware bag 0480340 – Hardware bag 0480342 – Hardware bag .75" Sealing screw .25" x 2" .25" x 1" Hex bolt Hex bolt Rubber .25" Locking washer Metal hinge plate 0480217 – Hardware bag 0480298A and 0480336 – 0480337 –...
  • Page 9 Door Handle Kit - BMS6510 0463370 Hardware 0480370 .25" x 1" Pan head screw .25" Washer Hardware shown at actual size (*Unless otherwise noted.) Extra hardware provided. Not all are used.
  • Page 10 Note: Site preparation is required for this shed. Placing the shed on a constructed foundation is required. Without a constructed foundation, settling will probably occur, causing distortion and damage to the shed. Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly. Warranty requires foundation.
  • Page 11 Site Preparation and Platform Construction (continued) Materials NOT supplied with BMS6510 Shed Kit Wood platform critical spacing 4 " 27" 4 " 4 " 4 " (APPROXIMATE) 4 " 27" FRONT 72" • Check all critical spacing measurements. Materials list Item Size 24"...
  • Page 12 Door Pre-Assembly Peel film from both sides of window (I). Lay left door (N) on flat ground with window screw attachments facing up. Place window gasket (B) into door channel, then place window (I). Cut excess gasket length. Through backside of door, secure layers with thirteen screws (LL)—start with four corner screws and then finish with remaining screws.
  • Page 13 Header Pre-Assembly Slide roof ridge beam bracket (S) under tabs on inside peak of front header (K) and secure with two screws (LL). DO NOT over tighten screws. Insert header beam (V) into header (K). Attach using six Lay front header (K) on ground with lettering facing up. screws (LL).
  • Page 14 Truss Pre-Assembly Attach truss bracket (W) to end of one truss leg (Y) with 1" hex bolt (GG) and nut (HH). RePeAT WITH OTHeR TRUSS LeG. Note: Make sure side hole is at other end, as shown in step 8. Attach truss cross beam (Z) to two truss legs (Y) using two hex bolts (FF) and two nuts (HH).
  • Page 15 Truss Pre-Assembly (continued) Place side adaptor bracket (BB) at end of left truss leg (Y). Secure adaptor bracket with one 2" hex bolt (FF) and one nut (HH). Repeat for remaining side adaptor bracket (BB). Note: DO NOT over tighten side adaptor bracket (BB) onto end of truss leg (Y).
  • Page 16 Shed Assembly/Walls Critical: When installing corners, flex corner hinges back and forth several times. This will help provide a square corner and ensure proper fit of remaining panels. Important: DO NOT flex in reverse position, as this can crack the panel. Push front floor (A) and rear floor (C) panels together and secure with four screws (LL).
  • Page 17 Shed Assembly/Walls (continued) Align tab on bottom right side of left front corner (D) with Tip left front corner (D) back to vertical position and align lower tabs on right side with slots in floor. slot on front floor (A). Lower panel into slot and lock in place by sliding panel toward door opening.
  • Page 18 Shed Assembly/Walls (continued) Before proceeding, make sure corner is square (top view) where it meets the floor and that panel is flush (side view) with floor. If not, repeat Steps 13–15 until square and flush. Top view Top view Side view Side view Align tabs on bottom of side panel (e) with slots along front and rear floors.
  • Page 19 Shed Assembly/Walls (continued) Hardware Needed Repeat Steps 13-18 for remaining panels.
  • Page 20 Shed Assembly/Headers Place front header (K) over door opening and fit the two protruding support legs on left and right front corners into pockets molded in front header. Tabs on front header must be seated in header channel pocket. Secure front header using two screws (LL). Place rear header (L) over back walls and fit the two protruding support legs on left and right back corners into pockets molded in rear header.
  • Page 21 Shed Assembly/Headers (continued) x8 x8 Raise ridge beam (T) up and into rear roof ridge beam Slide truss assembly into place. Secure to side panels bracket. Secure with one 2" hex bolt (FFF) and one nut with four screws (LL) in each side adapter bracket. (eee).
  • Page 22 Attach one truss strap (AA) at each end of truss legs. Secure each truss strap with two screws (LL). Repeat for remaining truss straps. Shed Assembly/Roof Before proceeding, locate and identify the six slots on Before proceeding, locate and identify the six front interior side of right and left roof panels.
  • Page 23 Shed Assembly/Roof (continued) x3 x3 Slide right roof (O) down towards the outside of shed. Lay right roof (O) directly over the three tabs on right You will hear a "snap" when engaged. side of front header (K). With right roof slots seated over/ on header tabs, check alignment in all three spots.
  • Page 24 Shed Assembly/Roof (continued) End View End View Front View Front View Repeat Steps 27-29 for remaining roof panels. Install panels in the order shown. x4 x4 Pull down each lower corner of roof from outside. From Secure roof to truss using six screws (LL). each screw will inside shed, attach tabs on back corner (H) and side attach at a corresponding screw boss on the roof.
  • Page 25 Shed Assembly/Roof (continued) x2 x4 x6 x4 Raise front roof support bracket (SS) into position Push down the roof from outside. From inside shed, against roof. Slide front roof support bracket (SS) secure roof panels together along ridge of roof using four into front header (K).
  • Page 26 Shed Assembly/Doors Stand right door (M) upright with three hinge mounts With metal hinge plates in open position, slide one metal facing right. Slide one metal hinge plate (CC) onto each hinge plate over each hinge receptacle on inside of right hinge mount.
  • Page 27 Shed Assembly/Doors (continued) Lift D-ring (e) up to engage with slot in header. Turn Attach door handle (HHH) to left door with two screws (III) D-ring to left for locked position. and two washers (RR). Repeat for right door. Repeat for right door. 5/16"...
  • Page 28 Painting, sandblasting, cleaning with harsh chemicals not recommended for plastics voids the warranty on resin components. Modification of the original product voids all warranties. Suncast assumes no liability for any modified product or consequences resulting from failure of a modified product.