System architecture..............18 Performance capabilities and properties........19 Product description.................. 21 Function..................21 Structure..................21 MCU modules................22 Type label..................23 MCU variants................23 Scope of delivery................. 25 Transport and storage................27 Transport..................27 iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Extending the EtherCAT using CU1521 media converters..53 8.9.3.1 CU1521 media converter installation and connection data..53 8.9.3.2 Connection variants..............54 8.9.3.3 Installing CU1521 media converters........55 8.9.3.4 Connecting CU1521 media converters........56 Commissioning..................59 Commissioning procedure............60 iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Replacing the MCU..............81 11.4 Repairing the MCU..............81 Disposal..................... 83 12.1 Information on disposal and environmental regulations....83 12.2 Disposal of batteries and rechargeable batteries......83 Technical Data................... 85 Customer service and addresses............89 Index......................91 iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Applicable documents The documents contained in the project documentation also apply if the device / system is part of a project-specific system plan. Their own documentation applies to connected devices and components. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
The popular names, trade names, production descriptions, etc. used in this description may constitute trademarks even without special designations and as such may be subject to legal requirements. is a registered trademark and a patented technology licensed by Beckhoff Automation GmbH, Germany. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
All information and notes in this description have been compiled taking into account the applicable standards and regulations, the state of the art and our many years of knowledge and experience. Conductix-Wampfler Automation GmbH assumes no liability for damage and malfunctions during operation due to: Failure to comply with the description...
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Warranty and liability Limitation of liability iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Only then can safe operation be guaranteed. Of course, all legally applicable general safety and accident prevention reg- ulations must be complied with. Conductix-Wampfler Automation GmbH assumes no liability for damage or accidents that were caused by non-observance of these safety notes. Warning concept This description contains notes that must be observed for your own per- sonal safety and to avoid property damage.
Warnings of the 'caution' group do not have a specific danger symbol. Warning signs Type of danger Warning – high-voltage. Warning – danger zone. 3.1.5 Suggestions and recommendations This symbol indicates important information to help you handle the product. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Modifications and alterations For the purpose of avoiding hazards and for ensuring optimum perform- ance, any modifications, additions, or alterations to the device require Con- ductix-Wampfler Automation GmbH's express consent. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Due to their training and experience, qualified personnel are able to recog- nize risks and avoid possible hazards when dealing with this product / system. L WARNING! Injury hazard from insufficient qualification! Improper handling can cause substantial bodily harm or material damage. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Works on electric components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electro-technical regulations. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Interface between the system controller and the iDM system. SyMa System Manager Configuration and simulation software to set up, test, and visualise the iDM system in real-time on-site, remotely or offline on a PC. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
PLC not more than four PLCs on one MCU (type-dependent) Ring (redundancy) with a connection for an addi- tional PLC not more than four PLCs on one MCU (type-dependent) iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
500 kbps max. in the rail bus system (SB) 31.25 kbps max. in the inductive wire bus system (iDB) depending on system used max. transfer rate depending on the vehicle control system series used iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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The iDM system with LJU communication Performance capabilities and properties iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
A description of the used modules can be found in modules’ on page 22 An overview of the available MCU variants together with the modules Ä Chapter ‘MCU variants’ on page 23 used can be found in iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
MCU. This allows the connection of up to three PLCs to one MCU. The connections in these modules are switchable. EtherCAT The MCU communicates with the TCUs in the iDM system via the module EK1110 EtherCAT module. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
The following figure shows a maximum configured MCU. Fig. 5: Maximum configured MCU 1 Ethernet module CX2500-0060 2 Embedded PC CX2030-0125 3 PSU module CX2100-0004 4 PROFINET module EL6631-0010 or EtherNet/IP module EL6652-0010 5 EtherCAT module EK1110 iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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MCUs were replaced by new designations. The following table lists the new names. Item number Old designation New designation 3230490 CWA-60068102 MCU-Set-CX2030 MCU-TCP 3233696 CWA-60068113 MCU-Set-CX2030 MCU-1PN 3233697 CWA-60068114 MCU-Set-CX2030-Red. MCU-1PN+ECR 3245004 CWA-60068119 MCU-Set-CX2030-2EL MCU-2PN 3244705 CWA-60068120 MCU-Set-CX2030-3EL MCU-3PN+ECR iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Initiate a complaints process and report the incident to the supplier. If Conductix-Wampfler Automation is your direct supplier you will find our contact information in this document. Ä Chapter ‘Customer service and addresses’ on page 89 Claims for damages Claim any defect as soon as it becomes apparent.
Store in a dry and dust-free location. Regularly check the condition of the stored device. Keep environmental conditions as specified in the technical informa- tion. Keep the storage temperature as specified in the technical informa- tion. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Works on electric components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electro-technical regulations. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Mechanical installation Work safety Pay attention to company and task-specific work safety regulations, as well as the country-specific legal and safety regulations applicable at the location of use. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
A clearance of at least 30 mm must be present above and below the MCU. A clearance of at least 20 mm to the left and right of the MCU is recom- mended. Fig. 6: Permitted installation position of the MCU (BN) iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Finally re-engage all the safety catches and lock the latch on the right side of the EtherCAT module. Locking the MCU (BN) ð The engaging of the safety catch is acknowledged by an audible click. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Works on electric components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electro-technical regulations. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Electrical installation Work safety Pay attention to company and task-specific work safety regulations, as well as the country-specific legal and safety regulations applicable at the location of use. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
The potential for "PE" and "GND" of connected devices that have their own power supply (e.g. a panel) must be identical to that of the system devices (no potential difference). Otherwise, the devices and peripherals could get damaged. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Connection according to low-voltage directive In order to comply with the low-voltage directive, the devices must be powered by a safety extra low voltage (SELV) or protective extra low voltage (PELV) compatible power source. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Connect the power supply. Connect the external PLCs. MCU with TCP/IP MCU with PROFINET MCU with EtherNet/IP Connect MCU with TCUs. Connect EtherCat redundancy (only MCU with ECR). Extending the EtherCAT connection (optional). iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
PSU module light up and the Power LED "PWR" of the Embedded PC lights up green. Cable requirements for power supply Cable type isolated single-core Conductor cross section 0.5 … 2.5 mm Stripping length 8 to 9 mm iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Bus couplers and media converters must be entered in the hardware configuration of the system. This requires a change in the MCU system software. The use of bus couplers and media converters must therefore be coordinated with Conductix-Wampfler Automation GmbH. Positions of configured bus couplers and media converters in the system can be found within the project-specific system layout for laying the rail or inductive data bus.
Dimensions W × H × D 44 mm × 100 mm × 68 mm Protection class IP 20 Ambient temperature -25 ºC … +55 ºC Relative humidity 95 % (no condensation) Storage temperature -25 ºC … +85 ºC iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
100 m max. 100 m max. EK1100 100 m max. 100 m max. EK1100 100 m max. 100 m max. 100 m max. EK1100 EK1100 Fig. 17: Extending EtherCAT connections using EK1100 bus couplers iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Place the bus coupler on the top-hat rail and press lightly until the right side engages audibly. Finally, lock the latch on the left side of the bus coupler. Fig. 19: Installing the EK1100 bus coupler (BN) iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
The bus coupler is switched to the connection between two EtherCAT EtherCAT devices in order to extend them. This requires the two RJ45 interfaces on devices the bus coupler to be used. Device 1 Device 2 (BN) Fig. 21: Connecting EtherCAT devices iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Dimensions W × H × D 34 mm × 98 mm × 77 mm Protection class IP 20 Ambient temperature -25 ºC … +60 ºC Relative humidity 95 % (no condensation) Storage temperature -45 ºC … +85 ºC iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Press the lower side of the media converter against the installation surface until it snaps into place on the top hat rail. (BN) Fig. 25: Installing the CU1521 media converters iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
ð When properly installed and the power supply is switched on, the "Power" LED on the media converter is lit green. Cable requirements for power supply Cable type isolated single-core Conductor cross section 0.5 … 2.5 mm Stripping length 8 to 9 mm iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Connector type SC duplex connector Version SC/PC (physical contact) Cable requirements for fibre optic cable Cable type Duplex multimode Core diameter 50/125 µm or 62.5/125 µm (inside/outside) recommended: 50/125 µm Cable length Max. 2000 m iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Personnel required for commissioning: Staff of Conductix-Wampfler Automation GmbH Sufficiently trained specialist personnel Safety in the Note the safety signs in the area around the system.
For details on how to establish a remote desktop connection, please refer to the Microsoft documentation. For default properties and default login details to establish a remote desktop connection to the MCU, see the following points. The default properties can be changed. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Connect the mouse and keyboard to the USB ports [X100 - X103] of the MCU. Connect the monitor to the monitor port [X200] of the MCU. ð Plug&Play compatible devices are automatically installed and can then be used. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
IP address under "Use the following IP address" select "Obtain an IP address automatically" to automatically obtain an IP address. ð ð The IP address properties of the SyMa interface have been changed. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Highlight "Internet Protocol Version 4 (TCP/IPv4)" and press the "Properties" button. In the properties window that opens: assign a new IP address under "Use the following IP address" select "Obtain an IP address automatically" to automatically obtain an IP address. ð iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Each PROFINET interface (each PROFINET module separately) must be assigned a PROFINET name. A PROFINET name is assigned using a SIE- MENS development environment or other suitable programs (e.g. the SIE- MENS "SINEC PNI" software). iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
IP properties of the interface. Then press "Save" to save the properties. Note: If "0.0.0.0" is entered in the "IP address", "Subnet mask" and "Interface number" boxes, the IP address is obtained automatically. ð The EtherNet/IP interface has been configured. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Open a system-specific SyMa project. Connect "SyMa" to the MCU. ‘MCU è Connect to MCU’ Transfer the SyMa project to the MCU. ‘MCU è Send data to MCU’ ð The system configuration has been transferred to the MCU. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Pay attention to the safety notes in additional applicable documentation (supplier documents). Work safety Pay attention to company and task-specific work safety regulations, as well as the country-specific legal and safety regulations applicable at the location of use. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Switching off the MCU The MCU is switched off by switching off the external power supply of the PSU module. Switching off the MCU The MCU can be hard-switched off. No data is lost. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
MCU started but no program / no hardware configuration loaded / missing licenses lit green: MCU in run mode / MCU started lit red: MCU in error mode Read/write CFast card: lit red: access Not used Not used iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
ON: E-Bus connected/no data traffic. flashing: E-Bus connected/data traffic on the E-Bus. Display MCU information: during the start-up process: progress indicator during operation: indication of device type, system software version and MCU host name iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Error and diagnostic indicators The table above describes the general operating indicators of the module. Detailed information on the indicators (e.g. additional error and diagnostic indicators) can be found in the manufacturer's documentation of the module. www.beckhoff.com iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Error and diagnostic indicators The table above describes the general operating indicators of the module. Detailed information on the indicators (e.g. additional error and diagnostic indicators) can be found in the manufacturer's documentation of the module. www.beckhoff.com iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Error and diagnostic indicators The table above describes the general operating indicators of the module. Detailed information on the indicators (e.g. additional error and diagnostic indicators) can be found in the manufacturer's documentation of the module. www.beckhoff.com iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
The "MCU Software Update" program is part of the iDM software suite. Fig. 34: "MCU Software Update" program Updating the Update the MCU system software as follows: system soft- Save the project-specific system configuration (SyMa project). ware Start the "MCU Software Update" program. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Confirm the dialogue to overwrite the MCU configuration. ð MCU system software will be updated, and the MCU will restart automatically. Load the saved project-specific system configuration (SyMa project) or a new SyMa project. ð The MCU is ready for operation. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
The connection to the MCU is established on the con- figured interface [X000] or [X001]. The "MCU Software Update" program is part of the iDM software suite. Fig. 35: "MCU Software Update" program iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Go to the directory ‘C: è TwinCat è 3.1 è Target: è License’ of the MCU. Copy license files from the directory to the external storage medium. ð License data is saved. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Go to the directory ‘C: è TwinCat è 3.1 è Target: è License’ of the MCU. Copy license files from the external storage medium into the directory. ð License files are restored or reinstalled. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Remove the battery from the MCU and dispose of it separately. Ä Chapter ‘Disposal of batteries and rechargeable batteries’ on page 83 Disassemble the module chain and dispose of the modules individ- ually. Ä Chapter ‘Information on disposal and environmental regulations’ on page 83 iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Conductix-Wampfler Automation GmbH directly. Ä Chapter ‘Customer service and addresses’ on page 89 Repairs Faulty devices may only be repaired by Conductix-Wampfler staff or spe- cialists trained by Conductix-Wampfler. In the event of repairs by unauthorised persons, all warranty claims against Conductix-Wampfler Automation GmbH are invalidated.
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Service and maintenance Repairing the MCU iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
Used batteries and rechargeable batteries supplied by us can be returned to us for proper disposal. Send the used batteries and rechargeable batteries with sufficient postage paid in advance to: Ä Chapter ‘Customer service and addresses’ on page 89 iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Disposal Disposal of batteries and rechargeable batteries iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
322 mm × 99 mm × 93 mm Clearance around the MCU above min. 30 mm below min. 30 mm left min. 20 mm right min. 20 mm Protection class IP 20 Weight approx. 2000 g max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Conductor cross section 0.5 … 2.5 mm Stripping length 8 to 9 mm Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Beckhoff control software TwinCAT-3 runtime (XAR) PLC program project-specific MCU hardware and software configuration BV..additionally required software iDM System Manager (SyMa) MCU software update Both programs are part of the "Software Suite". Available from www.conductix.com iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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Technical Data iDM-MCU Conductix-Wampfler Automation GmbH / 08/2022...
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