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Related Manuals for Conductix-Wampfler iDM-TCU
Summary of Contents for Conductix-Wampfler iDM-TCU
- Page 1 Operating manual iDM-TCU Track Control Unit (TCU) Item number 3234395 CWA-60068116 TCU-100-SB (no longer available, replacement: 3288643) 3234402 CWA-60068117 TCU-100-iDB 3288643 CWA-60068143 TCU-100-SB iDM System with LJU communication BDA_0017_iDM-TCU www.conductix.com...
- Page 2 Conductix-Wampfler Automation GmbH Handelshof 16 A 14478 Potsdam Germany Telephone: +49 331 887344-0 Fax: +49 331 887344-19 Email: info.potsdam@conductix.com Internet: www.conductix.com Translation of the original operating manual BDA_0017, 12, en_GB © 2022 Conductix-Wampfler Automation GmbH...
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Page 3: Table Of Contents
System architecture..............18 Performance capabilities and properties........19 Product description.................. 21 Function..................21 Structure..................21 Type label..................22 TCU variants................22 Scope of delivery................. 23 Transport and storage................25 Transport..................25 Transport inspection..............25 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 4 CU1521 media converter installation and connection data..56 8.10.3.2 Connection variants..............57 8.10.3.3 Installing CU1521 media converters........58 8.10.3.4 Connecting CU1521 media converters........59 8.11 Checking and logging EtherCAT connections......62 Commissioning..................65 Commissioning procedure............67 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
- Page 5 Table of contents Defining connection settings............67 Setting the TCU number.............. 68 9.3.1 Setting a TCU number using the iDM-TCU Configurator.... 68 9.3.2 Setting the TCU number via address selectors......69 Adjusting TCU settings..............71 Operation....................73 10.1 Switching ON and OFF the TCU..........75 10.1.1...
- Page 6 Technical Data..................109 13.1 General information..............109 13.2 Electrical data................110 13.3 Pin configuration................ 110 13.4 Cables..................112 13.5 Approvals and standards............112 13.6 Device drawing................113 Customer service and addresses............115 Index......................117 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 7: Information On The Description
Reproduction in whole or in part of this description is only permitted within the limits of the legal provisions of the copyright law. Any modification or shortening of the text is prohibited without the explicit written consent of Conductix-Wampfler Automation GmbH. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 8: Illustrations
The popular names, trade names, production descriptions, etc. used in this description may constitute trademarks even without special designations and as such may be subject to legal requirements. is a registered trademark and a patented technology licensed by Beckhoff Automation GmbH, Germany. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 9: Warranty And Liability
All information and notes in this description have been compiled taking into account the applicable standards and regulations, the state of the art and our many years of knowledge and experience. Conductix-Wampfler Automation GmbH assumes no liability for damage and malfunctions during operation due to: Failure to comply with the description... - Page 10 Warranty and liability Limitation of liability iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 11: Safety Instructions
Only then can safe operation be guaranteed. Of course, all legally applicable general safety and accident prevention reg- ulations must be complied with. Conductix-Wampfler Automation GmbH assumes no liability for damage or accidents that were caused by non-observance of these safety notes. Warning concept This description contains notes that must be observed for your own per- sonal safety and to avoid property damage. -
Page 12: Signal Words
Warnings of the 'caution' group do not have a specific danger symbol. Warning signs Type of danger Warning – high-voltage. Warning – danger zone. 3.1.5 Suggestions and recommendations This symbol indicates important information to help you handle the product. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 13: Intended Use
Modifications and alterations For the purpose of avoiding hazards and for ensuring optimum perform- ance, any modifications, additions, or alterations to the device require Con- ductix-Wampfler Automation GmbH's express consent. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 14: Responsibility Of The Operator
Due to their training and experience, qualified personnel are able to recog- nize risks and avoid possible hazards when dealing with this product / system. L WARNING! Injury hazard from insufficient qualification! Improper handling can cause substantial bodily harm or material damage. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 15: Special Hazards
Work on electrical components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electrical engineering regulations. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 16 Safety instructions Special hazards iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 17: The Idm System With Lju Communication
Interface between the system controller and the iDM system. SyMa System Manager Configuration and simulation software to set up, test, and visualise the iDM system in real-time on-site, remotely or offline on a PC. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 18: System Architecture
PLC not more than four PLCs on one MCU (type-dependent) Ring (redundancy) with a connection for an addi- tional PLC not more than four PLCs on one MCU (type-dependent) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 19: Performance Capabilities And Properties
500 kbps max. in the rail bus system (SB) 31.25 kbps max. in the inductive wire bus system (iDB) depending on system used max. transfer rate depending on the vehicle control system series used iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 20 The iDM system with LJU communication Performance capabilities and properties iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 21: Product Description
3 4 × status LEDs 4 The electrical connections are led out of the device in the form of indus- trial plug-in connectors/PushPull female connectors. 5 4 × mounting brackets (pre-installed, can be rotated by 90 °) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 22: Type Label
The following table shows the TCU variants/types. Transmission type Designation Item number Type Rail bus SB TCU-100-SB 3234395 CWA-60068116 TCU-100-SB 3288643 CWA-60068143 Inductive wire bus iDB TCU-100-iDB 3234402 CWA-60068117 no longer available, replacement: 3288643 (WNR CWA-60068143) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 23: Scope Of Delivery
2 × PushPull HARTING HPP V4 Signal 10-pole plug 3 × PushPull HARTING HPP V4 RJ45 10G Cat6 plug 8p IDC HPP V4 Power plug HPP V4 Signal HPP V4 RJ45 48V/12A 4p 10-pole plug 10G Cat6 plug 8p IDC iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 24 Product description Scope of delivery iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 25: Transport And Storage
Initiate a complaints process and report the incident to the supplier. If Conductix-Wampfler Automation is your direct supplier you will find our contact information in this document. Ä Chapter ‘Customer service and addresses’ on page 115 Claims for damages Claim any defect as soon as it becomes apparent. -
Page 26: Storage
Store in a dry and dust-free location. Regularly check the condition of the stored device. Keep environmental conditions as specified in the technical informa- tion. Keep the storage temperature as specified in the technical informa- tion. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 27: Mechanical Installation
Work on electrical components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electrical engineering regulations. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 28 Mechanical installation Work safety Pay attention to company and task-specific work safety regulations, as well as the country-specific legal and safety regulations applicable at the location of use. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 29: Installation Location And Position
Installation recommendation: Accessible without additional aids Installation height = eye level Installation The recommended installation position is horizontal. position The electrical connections of the device point downwards. Fig. 5: Recommended installation position iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 30: Installation
Finally, retighten the screws with maximum torque of 6 Nm. Attach the device. Attach and secure the device to the support structure with suitable screws. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 31 Mechanical installation Installation Mounting dimensions Fig. 6: Mounting dimensions 232 mm 256 mm 332 mm 156 mm Æ 6.6 mm iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
- Page 32 Mechanical installation Installation iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 33: Electrical Installation
Work on electrical components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electrical engineering regulations. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 34 Electrical installation Work safety Pay attention to company and task-specific work safety regulations, as well as the country-specific legal and safety regulations applicable at the location of use. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 35: Requirements For The Voltage Supply
The potential for "PE" and "GND" of connected devices that have their own power supply (e.g. a panel) must be identical to that of the system devices (no potential difference). Otherwise, the devices and peripherals could get damaged. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 36: Ul Requirements
Connection according to low-voltage directive In order to comply with the low-voltage directive, the devices must be powered by a safety extra low voltage (SELV) or protective extra low voltage (PELV) compatible power source. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 37: Connection Overview
TCU not used (valid for last TCU in PushPull RJ45 the system) [EtherCAT out] Cat.6 female con- nector MCU (valid for the last TCU in the system with the ring/redun- dancy connection variant) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 38: Connection Instructions
Connect the inductive wire bus iDB (TCU-100-iDB). Incorporate the TCU in a local network. Connect the TCU to the MCU. Connect the TCUs to each other. Extend the EtherCAT connection (optional). Check and log the EtherCAT connections. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 39: Earthing The Tcu
The PE connection is marked by the symbol for protective earth Fig. 8: PE connection Threaded hole M6, 16 mm deep Tightening torque 6 Nm max. Cable type Green/yellow insulated single-core wire Wire cross-section 2.5 mm min. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 40: Connecting The Power Supply To X1
Cable recommendation LAPP Ölflex-FD Classic 110 2×1.5 mm X1 pin assignments Signal HARTING PushPull power 4-pin female con- Not used nector Not used Plug HARTING HPP V4 power plug 48 V/12 A 4p (supplied) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 41: Connecting The Data Bus To X2.1 / X2.2
X2.1 and X2.2 xx-A1 xx-A1 xx-A1 xx-B1 xx-B1 xx-B1 xx-A2 xx-A2 xx-B2 xx-B2 * Redundancy: if a modem in the TCU fails, the data bus can be plugged into the other con- nection. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 42: Connecting The Rail Bus (Tcu-100-Sb)
SB_A1 SB_A2 HARTING SB_B1 SB_B2 PushPull signal 10-pin female con- SB_A2 SB_A1 nector SB_B2 SB_B1 PE / shield 1, 2, 3, 4, 7, 8 Not used Plug HARTING HPP V4 signal 10-pin plug (supplied) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 43: Connecting The Inductive Wire Bus Idb (Tcu-100-Idb)
DB_A2 DB_A1 HARTING DB_A1 DB_A2 PushPull signal 10-pin female con- DB_B2 DB_B1 nector DB_B1 DB_B2 PE / shield 1, 2, 5, 6, 9, 10 Not used Plug HARTING HPP V4 signal 10-pin plug (supplied) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 44: Connecting A Local Network To X3
Connect the RJ45 PushPull connector for the local network to X3 [Ethernet] of the TCU. The PushPull connector must engage audibly. Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 45 Insert the wires for pins 6, 3, 4, 5 into the bottom row of the cable manager. Insert the wires for pins 8, 7, 2, 1 into the top row of the cable manager. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 46: Connecting The Mcu And The Tcus To X4 And X5
The PushPull connector must engage audibly. ð The [EtherCAT] LED in the TCU lights up in green when the TCU is connected and correctly configured (status: operational). The LED flashes if there is a connection or configuration error. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 47 Insert the wires for pins 6, 3, 4, 5 into the bottom row of the cable manager. Insert the wires for pins 8, 7, 2, 1 into the top row of the cable manager. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 48: Connecting Tcus
[EtherCAT out] connection of the last TCU in the system is led back to the MCU with ECR. Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 49 Insert the wires for pins 6, 3, 4, 5 into the bottom row of the cable manager. Insert the wires for pins 8, 7, 2, 1 into the top row of the cable manager. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 50: Extending The Ethercat Connection (Optional)
Bus couplers and media converters must be entered in the hardware configuration of the system. This requires a change in the MCU system software. The use of bus couplers and media converters must therefore be coordinated with Conductix-Wampfler Automation GmbH. Positions of configured bus couplers and media converters in the system can be found within the project-specific system layout for laying the rail or inductive data bus. -
Page 51: Extending Ethercat Using A Ek1100 Bus Coupler
Dimensions W × H × D 44 mm × 100 mm × 68 mm Protection class IP 20 Ambient temperature -25 ºC … +55 ºC Relative humidity 95 % (no condensation) Storage temperature -25 ºC … +85 ºC iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 52: Connection Variants
100 m max. 100 m max. EK1100 100 m max. 100 m max. EK1100 100 m max. 100 m max. 100 m max. EK1100 EK1100 Fig. 11: Extending EtherCAT connections using EK1100 bus couplers iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 53: Installing The Ek1100 Bus Coupler
Place the bus coupler on the top-hat rail and press lightly until the right side engages audibly. Finally, lock the latch on the left side of the bus coupler. Fig. 13: Installing the EK1100 bus coupler (BN) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 54: Connecting The Ek1100 Bus Coupler
The bus coupler is switched to the connection between two EtherCAT EtherCAT devices in order to extend them. This requires the two RJ45 interfaces on devices the bus coupler to be used. Device 1 Device 2 (BN) Fig. 15: Connecting EtherCAT devices iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 55 Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 56: Extending The Ethercat Using Cu1521 Media Converters
Dimensions W × H × D 34 mm × 98 mm × 77 mm Protection class IP 20 Ambient temperature -25 ºC … +60 ºC Relative humidity 95 % (no condensation) Storage temperature -45 ºC … +85 ºC iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 57: Connection Variants
2000 m max. 100 m max. CU1521 CU1521 100 m max. 2000 m max. 100 m max. CU1521 CU1521 Fig. 17: Extending the EtherCAT connections using CU1521 media converters 1 Network cable 2 Fibre optic cable iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 58: Installing Cu1521 Media Converters
Press the lower side of the media converter against the installation surface until it snaps into place on the top hat rail. (BN) Fig. 19: Installing the CU1521 media converters iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 59: Connecting Cu1521 Media Converters
ð When properly installed and the power supply is switched on, the "Power" LED on the media converter is lit green. Cable requirements for power supply Cable type isolated single-core Conductor cross section 0.5 … 2.5 mm Stripping length 8 to 9 mm iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 60 Connector type SC duplex connector Version SC/PC (physical contact) Cable requirements for fibre optic cable Cable type Duplex multimode Core diameter 50/125 µm or 62.5/125 µm (inside/outside) recommended: 50/125 µm Cable length Max. 2000 m iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
- Page 61 Not used RD - (Receive -) RJ45 socket Not used Not used Network cable line regulation Cable type Network cable min. Cat. 5 in accordance with DIN EN 50173-1 Cable length 100 m max. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 62: Checking And Logging Ethercat Connections
2 of the test log ‘Vorgabe aus Layout / Default from layout’ . Log your results for each individual connection in the measured values table on page 3 of the test log ‘Messwerte / Measured values’ . iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 63 [EtherCAT in] - Connection from the previous EtherCAT device in the line [EtherCAT out] - Connection to the next EtherCAT device in the line Enter particularities and deviations in the comments column of the measured values table. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
- Page 64 Electrical installation Checking and logging EtherCAT connections iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 65: Commissioning
Personnel required for commissioning: Staff of Conductix-Wampfler Automation GmbH Sufficiently trained specialist personnel Safety in the Note the safety signs in the area around the system. - Page 66 Check that the vehicle lists in the system are error-free before starting operation. Work safety Pay attention to company and task-specific work safety regulations, as well as the country-specific legal and safety regulations applicable at the location of use. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 67: Commissioning Procedure
Start the ‘iDM TCU Configurator’ on the service computer and define the connection settings for the TCU. iDM TCU Configurator The ‘iDM-TCU Configurator’ is an integral part of the ‘Software Suite’ . For information about operation and settings, please refer to the sep- arately provided software description ‘SWB_0006_iDM-TCU... -
Page 68: Setting The Tcu Number
Commissioning Setting the TCU number > Setting a TCU number using the iDM-TCU Configurator Setting the TCU number Each TCU must be uniquely addressed in the iDM system. To do this, a TCU number is allocated to every TCU in the system. -
Page 69: Setting The Tcu Number Via Address Selectors
NOTICE! The touchscreen in the front panel is connected to the main board via a cable connection. Disconnect the plug-in connection between the main board and the touchscreen, and remove the front panel. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 70 Check the set TCU number on the touchscreen of the TCU. ð The TCU is ready for operation Example settings TCU number Setting Setting ADDR1 tens position ADDR2 units position Network operation (factory setting) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 71: Adjusting Tcu Settings
Details concerning the warning thresholds and touchscreen settings: Ä following table Save the project and then transfer it to the MCU. ð The settings are automatically transferred from the MCU to the TCU. ð The TCU settings have been adjusted. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 72 The time after which the screen saver in the touchscreen is activated is defined here. ‘Adjust brightness after’ The time after which the touchscreen brightness is dimmed to a defined value is defined here. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 73: Operation
Work on electrical components may only be carried out by qualified electricians or persons instructed and supervised by a qualified elec- trician in accordance with the electrical engineering regulations. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 74 Check that the vehicle lists in the system are error-free before starting operation. Work safety Pay attention to company and task-specific work safety regulations, as well as the country-specific legal and safety regulations applicable at the location of use. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 75: Switching On And Off The Tcu
The release for automatic mode of the TCU is provided by the higher-level PLC via the Master Control Unit (MCU). In automatic mode, the ‘Automatic’ LED lights up steadily in green in the LED status indicator. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 76: Led Status Indicator
Ä Chapter ‘Adjusting TCU settings’ on page 71 ‘EtherCAT’ No EtherCAT connection Flashes in green EtherCAT connection is being established Steady green light EtherCAT connection established ‘Automatic’ No automatic release Steady green light TCU in automatic mode iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 77: Operating The Touchscreen
[up] and [down] in the bottom menu line. Tap on the arrow [left] at the top left edge of the screen to go back by one step. If entries are required, an input screen (e.g. the numeric keypad) opens. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 78: Registering Or Deregistering Vehicles Via The Tcu
Selected vehicles which are online in a track section and were reported in the track section are registered or deregistered. hard manual Selected vehicles are registered or deregistered, regardless of whether they are present or online. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 79 ü ] at the top Confirm the entry of the vehicle number by tapping on [ right-hand side of the touchscreen. ð The vehicle is deregistered. If deregistration is successful, the number of vehicles is decremented by 1. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
- Page 80 ü ] at the top Confirm the entry of the vehicle number by tapping on [ right-hand side of the touchscreen. ð The vehicle is deregistered and the number of vehicles is decre- mented by 1. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 81: Retrieving Information Via The Touchscreen
TCU status 2 TCU configuration 2 Table 00 Device information TCU configuration 3 Table 01 Device information TCU configuration 4 Table 01 data Bootloader Table ... Address Table ... Data Address iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 82: Tcu Status
Bootloader version with date and time Other displays: ‘Active (no update)’ Bootloader active without update ‘Software update ok’ ‘Software update error’ Address 1 Address Manufacturer address Address 2 Contact Manufacturer's telephone number and web- site iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 83: Tcu Configuration
TCU configuration 4 ‘MCU timeout in ms’ Duration for successful communication between MCU and TCU in [ms] ‘Max. lost telegr.’ Maximum number of lost telegrams/data packets between TCU and vehicle before an error message is issued iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 84: Tables
AAAA: Table bookmarked for upload from the vehicle 0000: Busy Button ‘Data’ Displays the contents of the table. Table: 01…28 ‘Length’ Table length in bytes Type: 00 (type-inde- ‘Status’ Table status pendent tables) "Not saved" "Saved" iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 85 Existing data can be deleted. ‘Used’ : Table is being used but not auto- matically synchronised. Existing data is retained. ‘AutoSync’ : Table is being used and automatically synchronised. Button ‘Data’ Displays the contents of the table. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 86: Menu 'Vehicles
TCU area are displayed. In the overview, tap on the vehicle number of the vehicle for which you want to see detailed information. ð The detailed information ‘Vehicle status 1-6’ is shown for the selected vehicle. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 87 (TCU çè vehicle). If the TCU receives data for the relevant vehicle from the MCU, the timeout is reset to its initial value. When the time elapses, all vehicle com- mands are deleted. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
- Page 88 Bit-coded status of the table data. Bit is set to 1 if a download to the vehicle is active for the table. 8-digit hexadecimal representation from left to right Tables: 32…29, 28…25, 24…21, 20…17, 16…13, 12…9, 8…5, 4…1 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 89: Vehicle Registration Status
If the number is set to "0", the number of reg- istration attempts is unlimited. * These displays only appear if the telegram type is set to "long". Ä ‘TCU/TCU configuration menu’ . iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 90: Menu 'Network
MAC address of the TCU ‘IP’ IP address of the TCU in the Ethernet net- work ‘Mask’ Network mask ‘DHCP’ IP address of the DHCP server ‘DNS’ IP address of the domain name server iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 91: Debug
Operation Retrieving information via the touchscreen > Menu Network 10.6.4.3 Debug This shows debug information for the manufacturer for diagnostic purposes. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 92: Retrieving Information Via Web Server
In the address bar of the browser, enter the network address (IP address) of the TCU for which information should be displayed. ð The main view ‘Main’ of the web server display appears. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 93 TCU area. ‘Logging view’ Displays information about the data communication between the vehicles. ‘embOS’ Displays information about the TCU's operating system. ‘Network’ Displays information about the Ethernet network in which the TCU is incorporated. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 94: Web Server Displays
Ä Chapter ‘Faults and warn- ‘TCU error’ Currently pending TCU error ings’ on page 99 ‘Number of vehicles’ Number of vehicles currently registered in the TCU area ‘Quality’ Quality of communication between the vehicles and the TCU iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 95: Display 'Tables
(identical to SyMa) ‘System tables’ Information about tables relevant to TCU areas, e.g. segment tables (identical to SyMa) ‘Type-dependent tables’ Information about tables relevant to the vehicle type, e.g. lifting heights (identical to SyMa) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 96: Display 'Vehicles
Quality of communication between vehicle and TCU * This display only appears if the telegram type is set to "long".Ä ‘TCU configuration’ 10.7.2.5 Display ‘Logging View’ This display shows information about the data exchange between TCU and vehicles. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 97: Display 'Embos
This display shows information about the operating system of the TCU. System information Display Meaning ‘Number of tasks’ Number of running system processes ‘System time’ System time in [ms] ‘System stack’ Memory usage ‘System Load’ System load ‘Tasks’ (table) List of running processes iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 98: Display 'Network
This display shows information about the Ethernet network in which the TCU is integrated. Info Detailed information about the Ethernet connection of the TCU is displayed here. TCP connections Detailed information about existing TCP connections to the TCU is displayed here. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 99: Faults, Maintenance, Service
TCU in automatic, commands are generated An error has occurred Only 1 vehicle left until max. number of vehicles is reached Battery warning Temperature warning Multiple notification of vehicle numbers Vehicles with wrong position Automatic offline/online reset deactivated iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 100 The TCU is restarted via the PLC. This means that the PLC sends a reset command via the MCU to restart the TCU. The reset command can be found in the fieldbus-dependent software description for iDM data exchange between the PLC and the MCU "SWB_xxxx_iDM-Data_Exchange_SPS-MCU" iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 101: Maintenance And Cleaning
Do not use any cleaning agents, such as methylated spirits, or other cleaners! Do not clean with sharp objects! Clean the device as follows: Device Clean with dry cloths only. Recommended cleaning intervals 6 months iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 102: Changing The Battery
NOTICE! The touchscreen in the front panel is connected to the main board via a cable connection. Disconnect the plug-in connection between the main board and the touchscreen, and remove the front panel. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 103 Check the system area for unregistered vehicles. If all vehicles in the area have been registered by the system, the area can be released via the PLC. Ä Chapter ‘Disposal of batteries and 10. Discard the removed battery. rechargeable batteries’ on page 107 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 104: Dismantling / Replacing The Tcu
Ä Chapter ‘Dismantling the TCU’ on page 104 Check the new TCU for transport damage. Check the device type of the new TCU. Mechanically install the new TCU. Ä Chapter ‘Mechanical installation’ on page 27 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 105: Repairing The Tcu
Conductix-Wampfler Automation GmbH directly. Ä Chapter ‘Customer service and addresses’ on page 115 Repairs Faulty devices may only be repaired by Conductix-Wampfler staff or spe- cialists trained by Conductix-Wampfler. In the event of repairs by unauthorised persons, all warranty claims against Conductix-Wampfler Automation GmbH are invalidated. - Page 106 Faults, maintenance, service Repairing the TCU iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 107: Disposal
Used batteries and rechargeable batteries supplied by us can be returned to us for proper disposal. Send the used batteries and rechargeable batteries with sufficient postage paid in advance to: Ä Chapter ‘Customer service and addresses’ on page 115 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 108 Disposal Disposal of batteries and rechargeable batteries iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 109: Technical Data
Edge profile Aluminium with ABS plastic cover Profile corner ABS plastic Mounting panel Aluminium Ambient conditions Ambient temperature +10 to +45 ºC Storage temperature -10 to +50 ºC Relative humidity < 80 % non-condensing iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 110: Electrical Data
Protocol: EtherCAT transfer rate: 100 Mbps 13.3 Pin configuration X1 pin assignments Signal HARTING PushPull power 4-pin female con- Not used nector Not used Plug HARTING HPP V4 power plug 48 V/12 A 4p (supplied) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 111 HARTING RD + (Receive +) PushPull RJ45 Not used 8-pin female con- Not used nector RD - (Receive -) Not used Not used Plug HARTING HPP V4 RJ45 10G Cat6 plug 8p IDC (supplied) iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 112: Cables
13.5 Approvals and standards Conformity Devices made by Conductix-Wampfler Automation GmbH have been designed to comply with EU directives. Please contact Conductix-Wampfler Automation GmbH if you wish to obtain a copy of the EU Declaration of Conformity. iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... -
Page 113: Device Drawing
Technical Data Device drawing 13.6 Device drawing Fig. 26: 60068116 - 60608117 GER_TCU-100_20180118 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 114 Technical Data Device drawing iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 115: Customer Service And Addresses
Rheinstrasse 27 + 33 | 79576 Weil am Rhein | Germany Phone: +49 7621 662-0 | Fax: +49 7621 662-144 E-mail: info.de@conductix.com | Internet: www.conductix.com For further addresses of sales and service locations, visit: www.conductix.com iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 116 Customer service and addresses iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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Page 117: Index
EK1100 bus coupler....... 51 Soft registration/deregistration....79 with media converter CU1521....56 Types of registration/deregistration..78 Replacing the TCU........104 Faults and warnings........99 Responsibility of the operator..... 14 Fibre optic cable......... 60 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022... - Page 118 Test log..........62 Test order..........62 Test procedure........63 Touchscreen Main and sub-menus......81 Network menu........90 Operation..........77 TCU menu..........81 Vehicles menu........86 Transport............ 25 Type label........... 22 Use for intended purpose......13 iDM-TCU Conductix-Wampfler Automation GmbH / 08/2022...
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