MORLEY M35 Owner's Manual

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ORLEY
EQUIPMENT CO
SERIAL #:
ENGINE #:
M35
OWNERS
MANUAL

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Summary of Contents for MORLEY M35

  • Page 1 ORLEY EQUIPMENT CO OWNERS SERIAL #: ENGINE #: MANUAL...
  • Page 2 WARNING • If operated improperly, this machine may cause serious injury. • Do not wear loose clothing when operating this machine as it may become entangled in the equipment. • Stay clear of all moving parts when the machine is running. • DO NOT work on this machine while the engine is running and NOT properly secured. • ALWAYS wear safety glasses, sound protection (ear plugs), hand protection (gloves), and steel-toed boots when operating this machine. • NEVER stand in water while operating this machine (ELECTRIC MODEL). • ALWAYS use properly grounded power cords (ELECTRIC MODEL). • Power cords should ALWAYS be the proper wire gauge for each particular application (ELECTRIC MODEL). • ALL extension cords should be plugged into a “ground fault interrupter” (ELECTRIC MODEL). • NEVER use extension cords that are in any way damaged, frayed or cut (ELECTRIC MODEL). • ALWAYS use the proper cutting RPM as specificied by your blade manufacturer. • ALWAYS shut off the machine before changing the blade (UNPLUG ELECTRIC MODEL before changing the blade). • Insure proper position and security of ALL safety guards before operating this machine. • ALWAYS inspect the machine before use for safe operation. •...
  • Page 3: Limited Warranty

    • DO NOT attempt of off-load any piece of equipment on uneven ground of any degree of slope. DO NOT leave equipment unattended on uneven ground. Injury or death may occur. THIS EQUIPMENT SHOULD NOT BE OPERATED BY ANYONE UNDER THE AGE OF 18. • DO NOT jump-start a dead battery on this machine. The process of jump-starting a discharged (dead) battery can, under certain conditions, result in a battery explosion from the ignition of hydrogen gas, resulting in injury or death. LIMITED WARRANTY WARRANTY: Morley Equipment Company Warrants that at the time of shipment, the product manufactured by Morley Equipment Company and sold hereunder shall be free from defects in material and workmanship. WARRANTY ADJUSTMENTS: Morley Equipment Company agrees to repair or furnish any faulty component within 30-days from date of purchase provided the machine is operated and maintained in accordance with Morley Equipment Company Owners and Engine Manuals and Operating Instructions. If examinations by Morley Equipment Company proves a defect within Warranty, receipt verifying purchase date and serial numbers are required to obtain Adjustment. One year Warranty on major components (such as engine, drive motors, hydraulic pump, hydraulic motor and etc.) with an authorized service facility. See Owners Manual for Warranty from the manufacturer of that product. No product will be accepted for return or replacement without prior authorization by Morley Equipment Company. Products returned are addressed to: Morley...
  • Page 4: Optional Equipment

    SAW INFORMATION This Manual provides the basic instructions for the operation and maintenance of the M0E electric concrete saw. To comply with codes in your area of operation, you will need to install the appropriate 3-phase plug end. M35 Air-Cooled: MOTOR: Kohler Command Pro CH980 - 4 - Stroke, air cooled, VTwin, 35hp, Gas Drive Unit: Hydrostatic Transmission Water Pump: Self-priming Electric (Optional) Spindle: 1-3/8” with Tap-base Pillowblock Bearings Arbor Size: 1” with 1/4” Keys Blade Capacity: 12 to 24”...
  • Page 5: Water Supply

    5. We suggest that the spindle bearings be checked daily for the first week of operation. If the bearings are “hot to the touch,” the reason is either insufficient lubrication or the drive belt are to tight. To adjust or replace the belts, loosen the 3/8-inch “pinch” bolts, one on either side at the front of the motor base plate, and the two 1/2-inch bolts that run vertical at the front of the motor plate. This allows the motor to be raised or lowered, loosening the belts for replacement or tensioning. Then raise the motor and tighten the bolts after belt replacement or to adjust the tensioning. It is important that the tension is just enough to drive without slipping. Too tight shortens bearing life, too loose shortens belt life (Drive Belts: 5 – 3VX375). CONTROL OPERATING INSTRUCTIONS WATER SUPPLY: Connect the water supply to the “inlet hose (1/2-inch),” open the water valve and make sure that “outlet (1/4-inch),” hoses mounted in the bladeguard are free of obstructions. Blow out the water lines before operation in freezing conditions. RAISE/LOWER: By pulling back the Raise/Lower lever a momemtary switch activates an electric-over-hydraulic pump to raise the saw. Push the lever foward to lower the saw. You can control the lowering speed by opening the valve gradually. For adjusting the handle assembly, see accompanying instructions. SPEED CONTROL: The Forward/Reverse lever determines forward and reverse speeds, with a “neutral” dynamic brake position in between. By pushing the speed control lever foward, the saw will move forward at variable speed, pulling the lever back does the same in reverse. BLADE FITTING: Raise the saw to accommodate your choice of blades, 12” to 24” Lift off the bladeguard with engine off. Remove the spindle nut with the spindle nut wrench provided with the saw and then the outer blade collar. Inspect both collars so they will seat flush with blade. Place blade on spindleshaft and align with collar pin in inner collar, now replace outer collar and spindle nut - tighten by striking spindle nut wrench with provided hammer and finally, replace bladeguard. IMPORTANT; Refer to blade manufacturer for rpm recommendations with each blade type/size selected. STARTING THE ENGINE: This should be done as explained in the Engine Manual.
  • Page 6: Replacement Parts

    REPLACEMENT PARTS: All replacement parts must be ordered from Morley Equipment Company to effect Warranty. Always supply Model and Serial Number when ordering parts. QUESTIONS AND CONCERNS: Should you have any questions relative to the operation or servicing your equipment, do not hesitate to contact Morley Equipment at (951) 894-5558, morleyequipco@gmail.com BELTS: Drive Belts; 3VX375 (5); Hydraulic Pump Belts: 4L370...
  • Page 7 M35 PARTS LIST Kohler Command Pro CH980 SPINDLESHAFT ASSEMBLY PARTS# REQUIRED DESCRIPTION 1100-35 Spindleshaft 1101-35 Pillow-block Bearing 1102-35 Inner Collar 1103-35 Outer Collar 1104-35 Left-hand Nut 1105-35 Right-hand Nut 1106-35 Sheave–5-groove 1107-35 Bushing – Taper Lock 1108-35 Key - 5/16”...
  • Page 8 HYDROSTATIC DRIVE ASSEMBLY PART# REQUIRED DESCRIPTION 4100-35 Hydraulic Pump 4101-35 Drive Motor 4103-35 Wheel Hub 4104-35 Wheel - 10x3” 4105-35 Filter Assembly 4106-35 Filter 4107-35 Reservoir - Plastic 4108-35 Forward/Reverse Friction Lever Assembly 4109-35 Cable 4110-35 Cable End - Balljoint 4111-35 Hydraulic Pump Belt 4L370 A-35 4112-35...
  • Page 9: Bladeguard Assembly

    ENGINE PART# REQUIRED DESCRIPTION 7100-35 Kohler CH980 Command Pro V-Twin - Gas 7103-35 Air Filter 7104-35 Air Filter Elements 7105-35 Hose - 90-Degree 7111-35 Throttle Cable 7112-35 Choke Cable 7113-35 Sheave – 6-groove 7114-35 Oil Filter BLADEGUARD ASSEMBLY 8100-35 Water Distribution Block w/Hose Fittings 8181-35 Outlet Water Hose - 1/4”...
  • Page 10 RAISE/LOWER VALVE ADJUSTMENT From time to time your Raise/Lower Assembly may need some minor adjustments. If your saw creeps down when the R/L Lever is returned to its “neutral” position after being raised, the needle valve is not closing completely. The following adjustment is an easy fix.

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