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MULTI - Modular Spindle Solution
Installation and Upgrade Manual
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
WARNING
Printed Matter No.
6159929540_EN
Issue No.
03
Date
03/2023
www.desouttertools.com
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Table of Contents
Related Manuals for Desoutter MULTI
Summary of Contents for Desoutter MULTI
- Page 1 Printed Matter No. 6159929540_EN Issue No. Date 03/2023 MULTI - Modular Spindle Solution Installation and Upgrade Manual WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
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Page 2: Table Of Contents
Powering on the distribution circuit-breaker ............... 29 Powering on M-POWERBOX and CONNECT .............. 30 Reporting LEDs at powering on .................. 30 Software installation ........................... 31 Read before installing software ..................... 31 Location of Desoutter programs.................. 31 Computer minimum requirements.................. 31 6159929540 / v.03 2 / 64 03/2023... - Page 3 Installing CVI CONFIG ........................ 31 Test and validate installation ...................... 32 Testing and validating ........................ 32 Setting up MULTI in CVI CONFIG .................. 32 Setting up the tools ...................... 34 Configuring a Pset...................... 34 Updating CONNECT ...................... 35 Testing a Pset with CVI MONITOR.................. 35 Activating the Emergency stop system ................ 36 Hardware upgrade .......................... 37...
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Page 4: Introduction
This manual describes how to install and upgrade MULTI system. Desoutter should not be held responsible for any injury, accident or damage which may be the consequence of an in- correct installation, modification or start-up, or a use out of the intended use of Desoutter products, by the customer or a third party. -
Page 5: Quick Start
Example of installation with CONNECT-W and 10 M-DRIVE. MULTI system is composed of the following items. MULTI is providing the power supply, the connectivity and the safety devices. The frame is equipped with cord fixtured tools designed by Desoutter. CONNECT is managing the tightening units and all data communications. - Page 6 Each M-POWERBOX must not power more than 6 (six) M-DRIVES CONNECT Both models (CONNECT-W and CONNECT-X) can manage up to 4 MULTI tightening units and 2 wireless tighten- ing units. In MULTI system, CONNECT is managing the M-DRIVE(s) via Ethernet.
- Page 7 CVI CONFIG is designed to set your systems point to point or via network with an intuitive and guided interface. From your computer, you can set up Desoutter tightening products, cord tools, cordless tools, WI-FI cordless tools, accessories, peripherals and tightening processes.
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Page 8: Technical Data
Power cables to connect M-SAFETYBOX to CONNECT Length (m) Length (ft) Part number 3.28 6159177530 98.42 6159177540 Ethernet cables to connect M-SAFETYBOX to CONNECT Length (m) Length (ft) Part number 3.28 6159177560 98.42 6159177570 M12/open - Emergency stop cable Length (m) Length (ft) Part number 32.8... - Page 9 Output voltage Item M-POWERBOX 380 – 480 V ~ M-SAFETYBOX 24 V M-MODURACK M-DRIVE 3 ~ 520 V ~ 15 V Storage and use conditions Storage temperature -20 to +70 °C (-4 to +158 F) Operating temperature 0 to 40 °C (32 to 104 F) Storage humidity 0-95 % RH (non-condensing) Operating humidity...
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Page 10: Installation Restrictions
Installation restrictions Checking the line voltage WARNING Risk Of Electric Shock Only qualified and trained operators should install, adjust or use this equipment. Before connecting the Power Box to the main supply, check that the line voltage is appropriate. Line voltage 3~ 380-480 V ~ The symbol ~ means "alternating current". -
Page 11: Permanently Connected Equipment
For any other factory power system based on: • “wYe” (Y) connected with IT earthing scheme or other scheme not mentioned above, • “Delta” (∆) connected transformer, Isolation transformer mandatory to allow ground current fault WARNING Electromagnetic Interference (EMI) Incorrect grounding may cause momentary disturbance and unwanted effects due to Electromagnetic Interfer- ence (EMI). - Page 12 Hot Equipment Abnormal ventilation may cause momentary disturbance. Do not touch radiator. Always wait until equipment is cooled down before commencing service operation. Failure to respect these in- structions may result in burns. Overall dimensions are given with CONNECT mounted on the rail. 35.75 3.58 6.06...
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Page 13: Hardware Installation
Power ON the system. Test the Emergency stop device. Mounting the aluminum profiles MULTI and CONNECT are planned to be mounted on aluminum profiles. Suggested format of the aluminum profiles: 40x40 or 45x45. Aluminum profiles and M8 T-nuts are not supplied. - Page 14 4. Screw to secure the position of the profiles Consolidating the installation In case the system is subjected to vibration or shocks, it is compulsory to mount the MULTI on a rigid structure or to add supporting structure on the profiles every 500mm 6159929540 / v.03...
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Page 15: Opening M-Powerbox
Opening M-POWERBOX Remove the cover at the right before mounting M-POWERBOX on the rail. 1. Remove the 6 screws. Use Torx T20. 2. Unscrew the screw located at the bottom. Use 5mm Allen key. Mounting M-POWERBOX WARNING Risk Of Electric Shock Make sure that the M-POWERBOX circuit-breaker can be easily reached. - Page 16 Do not connect the power distribution cable to the mains. Connecting the power distribution cable to M-POWERBOX Respect the following lengths and strip the cables as indicated: Yellow/Green Protective Earth Cable Length 7.87 6.30 0.59 0.79 Select the following electrical contact depending on the cable cross section used. Cable cross section Recommended electrical contact 10 mm2...
- Page 17 Connect the protective earth to one of the protective conductor terminals. Put the toothed lock washer into place and tighten the M8 screw at 15 Nm. Connect the phases to the terminal block. In case of a pullout, the ground cable must be the last to be pulled out. Power distribution cable The power distribution cable is the cable that connects the M-POWERBOX to the local power supply system.
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Page 18: Closing M-Powerbox
Closing M-POWERBOX 1. Tighten the M6 screw at 4 Nm. Use 5mm Allen key. 2. Fasten the 6 M4 screws at 2 Nm. Use Torx T20. Connecting the power distribution cable to the mains WARNING Risk Of Electric Shock Only qualified and trained operators should install, adjust or use this equipment. Connect the power distribution cable to the mains. - Page 19 Secure the mounting by tightening the 4 screws: 5. For screws at the top, tighten at 18 Nm. Use 6 mm Allen key. 6. For screws at the bottom, tighten at 18 Nm. Use a 15 mm flat wrench. 03/2023 19 / 64 6159929540 / v.03...
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Page 20: Managing Multiple Racks
Managing multiple racks Rack addressing rotary wheel is located behind M-SAFETYBOX, nearby rack connector. By default it is set to @0 M-POWERBOX must be switched off Set the address according to instructions below: • For one rack, select @1 • For multiple racks, the address depends on the position of the M-SAFETYBOX 6159929540 / v.03 20 / 64 03/2023... -
Page 21: Mounting M-Safetybox
Mounting M-SAFETYBOX Place M-SAFETYBOX on the pivot hook of M-MODURACK next to M-POWERBOX (space of about 3mm). Let it rotate and secure the mounting by tightening the screw (part number: 6153111730) at 7 Nm. Use 5mm Allen key. Mounting M-DRIVE Place the first M-DRIVE on the pivot hook of M-MODURACK next to M-SAFETYBOX. -
Page 22: Mounting Connect
Refer to the Product Instructions of CONNECT (printed matter: 6159924300) directly available from this link: CONNECT Online Documentation For the MULTI system, CONNECT must be mounted upon its dedicated support (6159327620) 1. Fix the support on the rails 2. Slightly tilt the CONNECT to mount it on the support from the top 6159929540 / v.03... -
Page 23: Installing Cord Fixtured Tools
3. Gently push the CONNECT towards the back of the support until you hear a "click" The CONNECT must be completely upright on its support Installing cord fixtured tools The maximum length authorized for tool cables is 47 m /154 feet (15 m tool cable + 32 m extension cable) Use only screws with quality class 12.9. - Page 24 Ød D > 10 x Ø d Although our tool cables are designed to work under drastic conditions, we recommend that you check the fol- lowing points for longer service life: a - Any direct pull on the cable should be avoided. b - Friction with the outer sheath should be restricted.
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Page 25: Connecting The System
The M-SAFETYBOX must be equipped with a safety system which immediately stops the tools when the emergency system of the workstation is activated. The Emergency stop button and the safety PLC are not considered to be a part of the MULTI system. These sources must be verified by the machine tool builder (MTB). -
Page 26: Connecting Connect To M-Safetybox
Plug the supplied M12/open - Emergency stop cable into the M12 connector of the M-SAFETYBOX. Refer to the following view to connect the cable to the safety system. 1 - Reset 2 - Emergency push-button (2 normally closed (NC) contacts) CHANNEL1_P CHANNEL2_P CHANNEL1_M... -
Page 27: Connecting Cord Fixtured Tools
Connecting cord fixtured tools Connecting the tool cable to M-DRIVE 1. Locate the tool connector at the bottom of M-DRIVE. Connect the tool cable to the M-DRIVE. 2. Manually guide the cable to ensure a correct bending of the cable. See Read before installing tool cables [Page 23] Do not block the airflow (blue area on the schema below) on top and bottom of M-DRIVE Connecting the ground wire to the tools mounting plate For safety reasons, electrical bounding must be ensured between the M-POWERBOX and the tools. - Page 28 M-POWERBOX bottom panel Mounting plate where tools are clamped Connect the ground wire to the M8 screw located at the bottom of the M-POWERBOX. Use the recommended electrical contact TE 323167. Place the toothed lock washer and tighten the screw at 15 Nm. Repeat the procedure to connect the ground wire to the mounting plate.
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Page 29: Connecting A Computer To Connect
WARNING Risk Of Electric Shock It is dangerous to use systems, cables or units that are not in good condition or not connected according to elec- trical regulations and system requirements, whether manufactured by Desoutter or third party. 03/2023 29 / 64... -
Page 30: Powering On M-Powerbox And Connect
Wait for a few seconds while the firmware is being initialized. Wait at least 30 seconds between power off and power on when you restart the system. Drive state Description The Desoutter logo is blinking. The power supply is present but the con- nection with CONNECT is not estab- lished. -
Page 31: Software Installation
350 Mo Monitor resolution 1280 x 1024 Installing CVI CONFIG Contact your Desoutter representative to get the last release of the software. Unzip the file and run the .exe file. The following start screen is displayed. 03/2023 31 / 64... -
Page 32: Test And Validate Installation
The goal is to test that tightening tools are running and that they immediately stop when the Emergency stop device is activated. Follow the steps below. Setting up MULTI in CVI CONFIG Plug an Ethernet cable to the computer and to any available port of CONNECT. Launch CVI CONFIG from the computer desktop. - Page 33 Go to the middle pane and add 1 drive per tool. 03/2023 33 / 64 6159929540 / v.03...
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Page 34: Setting Up The Tools
Go to the panel on the right and allocate the tools to Tightening Unit-1. Click Finish. Setting up the tools Go to the tree view. Click Tightening unit - 1 --> Tools. By default, the tool model is EMFS43-15. Click the tool and go to the pane Setup. Scroll the list of models and select your model. -
Page 35: Updating Connect
Click View --> Monitoring --> Tightening unit --> Pset test. To activate the screens, you need to have an ACCESS KEY USB stick with the right profile (configured with the Desoutter CVIKEY software). If not, contact your CVIKEY manager for support. -
Page 36: Activating The Emergency Stop System
8. Click Tightening unit-1. 9. Click the box Over-all result. Activating the Emergency stop system Run the Pset again. Activate the Emergency stop system. Tools must stop immediately. Go to CONNECT. The user info E918 - Emergency stop activated is displayed. Release the Emergency stop system to unlock the tools. -
Page 37: Hardware Upgrade
Click this icon to display information about the system. Upgrading the firmware Contact your Desoutter representative to get the last firmware version. Copy the files to the root of a USB key. Plug the USB key into the front panel. -
Page 38: Software Upgrade
Go to the folder "Downloads" of your computer, copy the file and paste it in a safe location. Unzip the file and run the program. Contact your Desoutter representative to get more information and support. 6159929540 / v.03 38 / 64... -
Page 39: References
References Logical input General commands Name Description Status Start stop Tightening on state Initiates a fastening cycle if: State - the ""Spindle validation forward"" is active and required by the tightening unit, - a Pset is selected. A rising edge must be detected to initi- ate a tightening, that is the change in the state of the tool from off to on as the trigger is released, then pressed again... - Page 40 Name Description Status Reset When input reset raises (and there is no State cycle running): - defaults are acknowledged - batch counter of current Assembly Process is reset - reports lights on controller and tool are set off - result on display is erased but the last 5 result values on Vision display stay readable - in Pset mode, Pset selected remains...
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Page 41: Tool Commands
Name Description Status Keep alive Input used to check that the controller is State still alive. State of this input is copied to "Keep alive ack" output. This input is also used by a PLC to in- form the controller that Fieldbus com- munication is working. -
Page 42: Pset Commands
Name Description Status Tool yellow light ctrl by IO 1 = tool yellow light is controlled by IO State 0 = tool yellow light is managed by the controller Tool yellow light If "tool yellow light ctrl by IO" is set to State 1 (see upward) then: 1 = tool yellow light is set to on... -
Page 43: External Input
Name Description Status Abort assembly process (tightening unit) The "Abort assembly process" input Rising edge stops the Assembly process being pro- cessed.The Assembly process is fin- ished. The Assembly process result is memorized as "aborted" and “AP aborted” and "AP NOK" events are set. Batch-1 The "Batch-1"... -
Page 44: Cvilogix
Name Description Status Resets any running tightening job State Disables reverse State Tool validation State Tool start State Resets results State Synchronous XML State XML activated State CVILOGIX Name Description Status External In CVILOGIX bit (0..100) Indicates that this input can be used by State an internal CVILOGIX application CVILOGIX validation... - Page 45 2- Verify communication ports and IP addresses. I100 Cable ID invalid parameter 1- Invalid tool cable parameter. 2- Check that the tool cable is Desoutter certified. 3- Contact your Desoutter representative for support. I101 Cable ID not detected 1- Tool cable communication error.
- Page 46 Pset invalid parameters 1 - Software internal error. 2 - Pset is corrupted. Try to transfer it again to the sys- tem. 3 - If the error persists, contact your Desoutter repre- sentative for support. I215 Current calibration error 1- Current calibration failed.
- Page 47 1- Network configuration has been set to default. I401 Network configuration error 1- Network configuration failed. 2- Check your settings. 3- If the problem occurs again, contact your Desoutter representative for support. I500 CVILOGIX user info Message generated by CVILOGIX program.
- Page 48 1- An error occurred during backup: data were not saved. 2- Check the available space on your key, delete files and try again. 3- If the problem occurs again, contact your Desoutter representative for support. I907 Wrong USB port 1- Your USB device is plugged to the wrong port.
- Page 49 3- Contact your Desoutter representative for support. W229 Drive PWM error 1- Software failure. 2- Restart the system. 3- If the problem occurs again, contact your Desoutter representative for support. W246 Synchro I/O problem 1- Error detected on synchronisation input.
- Page 50 2- Check the Phoenix connector. E213 Drive connection lost 1- Connection with the drive has been lost. 2- Reboot the system. 3- If the issue remains, contact your Desoutter repre- sentative for support. E217 Drive disabled 1- Drive disabled by external source.
- Page 51 E232 Error ID Fieldbus 1- The Fieldbus module plugged to the system is not an authorized Desoutter module. 2- Contact your Desoutter representative for more in- formation. E233 CVINET FIFO full 1- CVINET FIFO is full, the connection has been lost.
- Page 52 Missing UV 1- The UV amount of the configuration is greater than the number of UVs available in the RIM. 2- Allocate UVs to this RIM. 3- Contact your Desoutter representative for more in- formation. E705 Missing demo UV 1- The demo UV amount of the configuration is greater than the number of demo UVs available in the RIM.
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Page 53: List Of User Infos Related To The Tools
2- The Pset uses an additional transducer not installed on the tool. E927 Corrupted RIM information 1- It is not possible to use this RIM. 2- Contact your Desoutter representative for support. E928 Tracking System communication failed 1- Tracking System communication failed. E935 1 Working Space: demo expired 1 - The demo period for this feature was 90 days. - Page 54 1- The tool tightening counter has been reached. I038 Tool logs 1- Unexpected tool software exception. 2- Log file has been generated by the tool. 3- Contact your Desoutter representative for support. I046 Abnormal battery current 1- Abnormal battery current consumption. Check the Pset settings.
- Page 55 1- Battery type not allowed. 2- Replace the battery pack or your configuration. E223 Drive init error 1- Software failure. 2- Restart the system. 3- If the problem occurs again, contact your Desoutter representative for support. 03/2023 55 / 64 6159929540 / v.03...
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Page 56: Logical Output
E227 Motor stalled 1- Motor stalled (could be missing phase, wrong motor tune or power electronics failure) 2- Try once again. 3- If the problem occurs again, contact your Desoutter representative for support. E228 Drive error 1- Software failure. 2- Restart the system. -
Page 57: Tool Status
Raising condition Name Description Falling condition Time synchro done Time synchronisation completed suc- cessfully using Fieldbus data (Q_SYN in VWXML) Emergency stop Emergency stop is activated. Emergency stop activated Emergency stop deactivated TU running This indicates that the fastening opera- Pset is started. - Page 58 Raising condition Name Description Falling condition Tool maintenance alarm Reflects the different tool maintenance Tool maintenance alarm 1 or 2 is active. alarm state with or condition. No tool maintenance alarm is active. Invalid spindle settings Tool characteristics does not match Pset Pset selection or tool connection.
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Page 59: Pset Status
Pset status Raising condition Name Description Falling condition Pset selected bits (0..7) Echoes the binary "Pset select bit 0 to 7" New Pset selected input if the corresponding Pset exits, New Pset selected echoes 0 if the Pset does not exist or if there is no Pset selected. - Page 60 Raising condition Name Description Falling condition Torque OK Indicates a correct torque. Result generation. Torque is in inside limits declared in the New start (tool trigger or external start) step. or reset input Torque high Indicates the peak torque high reject. Result generation.
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Page 61: Assemby Process Status
Raising condition Name Description Falling condition Invalid parameter set selected Indicates the Pset is disabled (has not Pset unselection been set). For example, if 3 Psets are Pset selection used, Psets 1, 2 and 3 are enabled. If, however, any Pset other than 1, 2 or 3 is selected, the Pset is invalid and this out- put is turned on. -
Page 62: External Output
Raising condition Name Description Falling condition Batch NOK Such as when the batch gets aborted…or Batch is finished and NOK. A new AP in the case rejects are included as part of has been selected. the batch count (managed by Assembly New start (tool trigger or external start) Process). -
Page 63: Cvilogix
CVILOGIX Raising condition Name Description Falling condition External Out CVILOGIX bit (0..100) Indicates that this output can be used by an internal CVILOGIX application Miscellaneous Raising condition Name Description Falling condition On state, used to set level "1" to physi- At system startup. - Page 64 Founded in 1914 and headquartered in France, Desoutter Industrial Tools is a global leader in electric and pneumatic assembly tools serving a wide range of assembly and manufacturing operations, including Aerospace, Automotive, Light and Heavy Vehicles, Off-Road, General Industry. Desoutter offers a comprehensive range of Solutions -tools, service and projects- to meet the specific demands of local and global customers in over 170 countries.
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