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Riley Hopkins LEE STUART SIGNATURE EDITION 250 Assembly Instructions Manual

Multi-station cart kit
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Assembly Instructions
LEE STUART SIGNATURE EDITION:
250 + MULTI-STATION CART KIT

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Summary of Contents for Riley Hopkins LEE STUART SIGNATURE EDITION 250

  • Page 1 Assembly Instructions LEE STUART SIGNATURE EDITION: 250 + MULTI-STATION CART KIT...

  • Page 2: Tools Required

    Tools Required: • 7/16” Wrench • Large pliers or crescent wrench • Phillips screwdriver • Tape measure What’ s in the box Item QTY. PRESS CART TOP PANEL FRONT TOP AND BOTTOM CROSS BARS SCREEN HOLDING SLATS (SINGLE-STATION/MULTI-STATION) UPPER-SIDE CROSS BARS LOWER-SIDE CROSS BARS (THREADED) CART UPRIGHTS HARDWARE KIT - BOX...
  • Page 3 What’ s in the hardware kit box Item description QTY. MFZC-RHCRTGST LOWER CART CORNER GUSSETS PRHD-FLN1/4NCGR5ZC 1/4” FLANGED NUT PRHD-WA1/4USSGR5ZC 1/4” USS FLAT WASHER PRHD-HC1/4NC1/2GR5ZC 1/4” X 1/2” HEX CAP SCREW PRHD-LF3/8NC1 1/2GR5ZC 3/8” STEM LEVELING FOOT PRHD-WINGNT3/8NC 3/8-16 WING NUT PRHD-FDRWA3/16X3/4 3/16”...
  • Page 4 Step 1 Item description QTY. PRHD-HC1/4NC1/2GR5ZC 1/4” X 1/2” HEX CAP SCREW PRHD-WA1/4USSGR5ZC 1/4” USS FLAT WASHER PRHD-FLN1/4NCGR5ZC 1/4” FLANGED NUT MFPD-LSCRTSID2 LEE STUART CART SIDE PANEL (THREADED) Attach the lower side crossbars to the uprights in the four mounting points shown below. Ensure that you are attaching the crossbar that has the threaded inserts at this step.
  • Page 5 Step 2 Item description QTY. PRHD-HC1/4NC1/2GR5ZC 1/4” X 1/2” HEX CAP SCREW PRHD-WA1/4USSGR5ZC 1/4” USS FLAT WASHER PRHD-FLN1/4NCGR5ZC 1/4” FLANGED NUT MFPD-LSCRTSIDT LEE STUART CART SIDE PANEL (NO THREADS) Attach the upper side crossbars to the uprights in the four mounting points shown below. Ensure that you are attaching the crossbar that DOES NOT have threaded inserts at this step.
  • Page 6 Step 3 Item description QTY. PRHD-SCW8X3/4PAN #8 X 3/4” PHILLIPS PAN SCREW 4 PER SCREEN SLOT PRHD-KN#8NF #8-32 LOCK NUT 4 PER SCREEN SLOT MFPD-RHCRTSLT RH PRESS CART SCREEN HOLDING SLAT 2 PER SCREEN SLOT Attach the screen holding slats. It is recommended to install one slat at a time to ensure you have ample room to install hardware.
  • Page 7 Step 4 Item description QTY. PRHD-HC1/4NC1/2GR5ZC 1/4” X 1/2” HEX CAP SCREW PRHD-WA1/4USSGR5ZC 1/4” USS FLAT WASHER PRHD-FLN1/4NCGR5ZC 1/4” FLANGED NUT LEE STUART CART TOP AND BOTTOM FRONT/ MFPD-LSCRTTOP REAR PANEL Attach the upper and lower front and rear crossbars in the four mounting locations. This part is used in all four locations.
  • Page 8 Step 5 Item description QTY. PRHD-LF3/8NC1-1/2GR5ZC 3/8” STEM LEVELING FOOT PRHD-WINGNT3/8NC 3/8-16 WING NUT PRHD-HC1/4NC1/2GR5ZC 1/4” X 1/2” HEX CAP SCREW MFZC-RHCRTGST LOWER CART CORNER GUSSETS PRHD-FLN1/4NCGR5ZC 1/4” FLANGED NUT Attach the lower support gussets with ¼” hardware. Install the 3/8 wing nut onto the leveling foot as shown.
  • Page 9 Step 6 Item description QTY. PRHD-SCW8X3/4PAN #8 X 3/4” PHILLIPS PAN SCREW PRHD-FDRWA3/16X3/4 3/16” X 3/4” FENDER WASHER PRCO-CARTTOP PRESS CART TOP PANEL With the cart frame upside down, set the cart onto the two-piece tabletop. Use the center marks on the side crossbars to center the pieces from front to back. Use the side panels to center them right to left.
  • Page 10 Section 2: Pivot Caster Assembly Tools Required: What’ s in the hardware kit box • Two 7/16” Wrenches • One 5/32” Hex wrench Item description QTY. LEE STUART PIVOT CASTER LIFTING LEVER/ MFSA-SWVLBKT-LS MOUNTING MFZC-SWVLBKT2 LOWER PIVOT CASTER WHEEL BRACKET MFCO-CSTR2X3/8ML-NL 2-1/2”...
  • Page 11 Step 1 Item description QTY. PRHD-BTN1/4NC1/2SS 1/4-20 X 1/2 BUTTON HEAD MFSA-SWVLBKT PIVOT CASTER LIFTING LEVER/MOUNTING PRHD-FLN1/4NCGR5ZC 1/4” FLANGED NUT Attach the pivot caster lifting lever/mounting bracket to the press cart with ¼” hardware. These can be attached to the side or front of the press cart.
  • Page 12 Step 2 Item description QTY. PRHD-HC1/4NC1-1/2GR5ZC 1/4” X 1-1/2” HEX CAP SCREW MFZC-SWVLBKT2 LOWER PIVOT CASTER WHEEL BRACKET PRHD-NYN1/4NCGR5ZC 1/4-20 NYLOC NUT ZINC Attach the lower pivot caster wheel bracket to the mounting bracket with the ¼” hardware. Do not over-tighten as this will cause resistance in the lifting mechanism.
  • Page 13 Step 3 Item description QTY. MFCO-CSTR2X3/8ML-NL 2-1/2” NON LOCKING CASTER PRHD-WA3/8USSPFC9ZY 3/8” PFC9 USS FLAT WASHER PRHD-LWA3/8GR5ZC 3/8IN SPLIT LOCK WASHER ZINC PLATED PRHD-HN3/8NCGR5ZC 3/8-16 HEX FINISH NUT Install the non-locking caster to the Lower pivot caster wheel bracket. Ensure the two large 3/8”...
  • Page 14 Section 3: Press Assembly • Two 9/16” Wrenches • One Hammer Tools Required: • One Philips Screwdriver • Tape Measure What’ s in the box ITEM Qty. MAIN PRESS CORE ASSEMBLY 16” X 18” ALUMINUM PLATENS W/ RUBBER PRINT STATION ASSEMBLY WITH GATE HARDWARE KIT...
  • Page 15 PRCO-RH250SKIT (1 kit per print station) RILEY 250 PRINT STATION MOUNTING HARDWARE KIT NAME/ID DESCRIPTION Qty. PRHD-HC5/16NC1GR5ZC 5/16-18 X 1 HEX TAP BOLT PRHD-WA5/16USSGR5ZC 5/16 USS FLAT WASHER ZINC PRHD-WA1/4USSGR5ZC 1/4 USS FLAT WASHER ZINC PRHD-NYN5/16NCGR5ZC 5/16-18 NYLOC NUT ZINC PRHD-RP3/16X1ZC 3/16 X 1 ROLL PIN ZINC...
  • Page 16 PRCO-RH250STOPHDWPK RILEY 250 BUMP STOP HARDWARE NAME/ID DESCRIPTION Qty. PRSA-SPRINGKIT MESH COVERED SPRING 2 PER COLOR PRCO-BMPRBLTCVRBLU AIR HOSE FOR BUMP STOPS 2” LONG 1 PER COLOR 3/8-24 X 3” HEX CAP SCREW GRADE 5 PRHD-HC3/8NF3GR5ZC 1 PER COLOR ZINC PRHD-LNYN3/8NFGR5ZC 3/8-24 LOWPRO NYLOC NUT 1 PER COLOR...
  • Page 17 PRSA-LSSTIFKIT LEE STUART SPECIAL EDITION TABLETOP STIFFENER KIT NAME/ID DESCRIPTION Qty. 10-32 PHILLIPS PAN HEAD MACHINE SCREW X PRHD-SCW#10NFX2 2” LONG 3/16” X 3/4” O.D. FENDER WASHER ZINC PRHD-FDRWA3/16X3/4 PLATED PLWD-LSCRTSTIF 16” X 20” MDF TABLETOP STIFFENER PRHD-NYN5/16NCGR5ZC 10-32 KEPS NUT ZINC...
  • Page 18 Step 1 Install the spring assemblies with the hooks facing upward. Lower the Print head assemblies until they rest on the lower stop bolt. Repeat this step for the remaining print head assemblies. NOTE: Refer to page 16 (PRCO-RH250STOPHDWPK) for hardware detail Hooks MUST be facing UP Lower Stop...
  • Page 19 Step 2 Install the upper stop bolts and rubber sleeves. Two 9/16” wrenches are required for this step. DO NOT OVERTIGHTEN THE BOLTS. This will cause resistance in the print head hinge point. Repeat this step for the remaining print head assemblies. NOTE: Refer to page 16 (PRCO-RH250STOPHDWPK) for hardware detail...
  • Page 20 Step 3 Mount the press base to the previously assembled cart. Attach the press to the tabletop and through the lower stiffening board with supplied hardware. A Phillips screwdriver is required for this step. NOTE: Refer to page 17 PRSA-LSSTIFKIT for detail.
  • Page 21 Step 4 Install the print stations with supplied hardware. Ensure the number on the print station matches the number on the center rotary. Failure to do so, will shift the platens out of alignment. Do not fully tighten at this time.
  • Page 22 Step 5 Install the 3/16” roll pins to locate the print station. Tap print station to align holes visually as close as you can. This is a factory setting that ensures your platens are aligned to each other. Tap them in approx. ½”...
  • Page 23 Step 6 Install the platen assembly (1) onto the tubular arm of the press. When platen is in desired location, first lock down the side knob (2). Lastly, tighten down the lower locking knobs (3). The platen can be adjusted front-to-back to help position the image onto the desired location of the substrate.
  • Page 24 Step 7 To adjust the locking tightness of the bearing gate assembly, first slightly loosen the 5/16” hardware (3) on the set screw side of the gate with the supplied Allen wrench (1). To tighten the gate, turn set screw (2) clockwise toward the stud holding bearings.
  • Page 25 PRSA-LSPNTHEAD LEE STUART SPECIAL EDITION PRINT HEAD ASSEMBLY NAME/ID DESCRIPTION 3/8 -16 INCH COURSE RATCHET PRCO-KNBRCHT3/8NCFM HANDLES 3/8” X 1” SINTERED BRONZE PRCO-BRNZB3/8ID1/2LG BUSHING LEE STUART 250 COLOR ARM SPRING MFPD-LS250SPGPLT PLATE 5/16”-24 RIGHT HAND MALE ROD PRCO-RDED5/16RHML PRHD-SCRWCVR5/16 5/16” RUBBER SCREW COVER PRCO-KNBKN- 1-3/4”...

  • Page 26: Limited Warranty

    While we take pride in our quality and do our best to ensure your satisfaction, Riley Hopkins™/Ryonet® does not assume any liability for damages, whether consequential or incidental, that may result from the misuse of below stated specifications. LIMITED WARRANTY GENERAL PROVISIONS: The warranties described below apply ONLY to the original purchasers of new Riley Hopkins™...
  • Page 28 Riley Hopkins® - 1-3 60-576-7188 - WWW.SCREENPRINTING.COM...

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