KKT KCC 215-L Series Installation Instructions Manual
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KKT KCC 215-L Series Installation Instructions Manual

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Installing Instruction
Chiller of the KCC Series
Revision Rev.07
vom 21.09.2007
H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc
INSTALLATION INSTRUCTIONS
KCC-SERIES CHILLER
TYPE KCC 215-L-...
Customer
Siemens Medical Solutions
Allee am Röthelheimpark 2
91052 Erlangen
Manufacturer
KKT KRAUS KLIMATECHNIK GMBH
Industriestraße 23 a
D-91207 Lauf / Germany
Phone
Fax
E-mail
KKT-Kraus Servicehotline:
Toll Free from US (866) 517 6867
Type KCC 215-L-...
+49-9123-1 74 01
+49-9123-8 24 56
KKT@KKT-Kraus.com
1
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Summary of Contents for KKT KCC 215-L Series

  • Page 1 INSTALLATION INSTRUCTIONS KCC-SERIES CHILLER TYPE KCC 215-L-… Customer Siemens Medical Solutions Allee am Röthelheimpark 2 91052 Erlangen Manufacturer KKT KRAUS KLIMATECHNIK GMBH Industriestraße 23 a D-91207 Lauf / Germany Phone +49-9123-1 74 01 +49-9123-8 24 56 E-mail KKT@KKT-Kraus.com KKT-Kraus Servicehotline:...

  • Page 2: Table Of Contents

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc Contents I Technical Data ...................... 4 I. Basics ........................5 II. Installation site ....................7 a) Ambient temperatures ..................7 b) Clearance .......................
  • Page 3 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc a) Pump ......................29 b) Water pressures ................... 29 c) Compressor ....................29 d) Vents ......................29 e) Refrigerant pressures ................... 29 f) Temperatures ....................

  • Page 4: I Technical Data

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc I Technical Data Model Outdoor Dimensions Depth Width 3040 Height 1850 Weight without refrigerant load 1066 Weight with load 1090 Shipping weight 1600 Weight total refrigerant load...

  • Page 5: Basics

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc I. Basics Scope of Chiller supply: • KCC215-L-… • Installing Instruction inside the switch cabinet • Manual inside the switch cabinet •...
  • Page 6 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc 7. Even with the cooling block turned off, high surface temperatures can cause burns. Risk of death! Only trained and qualified personnel are permitted to install, start up, and repair the cooling block.

  • Page 7: Installation Site

    If this is not possible please install a sun protection!! Support from KKT-Kraus could be requested. b) Clearance Maintain at least 100 cm (39.4 in.) around all four sides of the chiller for air intake and servicing/repair.
  • Page 8 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc...
  • Page 9 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc...

  • Page 10: Transport Route/Transport

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc III. Transport route/transport a) Transport measurements Length: approx. 3,200 mm (126 inches) Width: approx. 1,100mm (43.3 inches) Height: approx. 2,150mm (approx. 84.65 inches) You also need to add the height of the transport equipment, such as pallets, lift truck, transport rollers, etc.
  • Page 11 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc...

  • Page 12: E) Dimensions In Inch

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc e) Dimensions in inch...

  • Page 13: F) Dimensions In Mm

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc f) Dimensions in mm...

  • Page 14: G) Weights

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc g) Weights Net weight: 1,060 kg. (2,337 lbs.) Operating weight: approx. 1,100 kg. (2,425 lbs.) Transport weight: approx. 1,600 kg (3,527.4 lbs.) Refrigerant: approx.

  • Page 15: F) Clamps

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc f) Clamps Insert the input cable through the cable feed-through (see photograph) next to the water connections. Route it into the control cabinet through the cable channel installed on the back of the control cabinet.

  • Page 16: G) Fuse

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc g) Fuse Maximum 63 A slow-blowing fuse for pre-fusing. Maximum overcurrent of 200 A for 50 msec. h) Phase sequence Observe the correct phase sequence when routing the wires, otherwise the cooling block will not start.

  • Page 17: I) Emc Compatibility And Grounding

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc i) EMC Compatibility and Grounding This comments are compiled to help the field electrician to install the grounding of the power supply and to get a EMC Compatibility.

  • Page 18: J) Data Cable

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc j) Data cable Attach the “X8 Chiller” end of the 16-pin data cable (included) to the green connector (see photograph) at the top right of the control cabinet. Power plug A separate feed-through for the power plug is located on the right wall of the control cabinet (see photograph).
  • Page 19 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc Feed-through • Run the cable from the chiller to the MR electronic cabinets. • Connect the lightning arrester with the 164 ft / 50 m data cable. •...
  • Page 20 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc...

  • Page 21: Interface Filter Panel (Ifp)

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc V. Interface filter panel (IFP) Scope of IFP supply: • Data transfer cable (164 ft / 50 m) • Lightning arrester •...

  • Page 22: Water Connection

    Use 2 ½” (R21/2, DN 65 or 64-mm copper) for up to 45 meters (147.6 ft.) of straight pipe. For distances exceeding 45 meters (147.6 ft.) of straight pipe, e-mail the actual pipe length, the difference in height, and the required pipe elbows to KKT: KKT@kkt- kraus.com)

  • Page 23: F) Glycol

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc f) Glycol For transport the chiller is empty. The volume which is to consider for the water ethyleneglycol mixture is approx. 17 liters (~4.5 gal.). 35-38% of the whole volume of watercircuit must be filled with ethylene glycol..
  • Page 24 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc 1. From the lowest point possible, fill the pipe with water/ethylene glycol mixture until no more air escapes from the vent (at the highest point). Fill the centrifugal pump with the water/ethylene glycol mixture and vent.
  • Page 25 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc System configuration Fill pressure Warnung level setting: at Chiller manometer SeSo/Magnet & Cooling/ Chiller is off ACS/Water Pressure Return MR_system & Chiller are at the 0.1 - 0.5 bar Warning level =0.1 bar same level and...

  • Page 26: Initial Start-Up

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc VII. Initial start-up 1. Turn on main switch 5Q1. 2. Set control switch 14S1 to “Auto”. 14S1...

  • Page 27: Sps Settings

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc The display needs approx. 15 seconds to activate. 3. The flow meter is bypassed for 15 seconds after the pump starts. Press reset, if necessary.
  • Page 28 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc 10. Set the correct time and close with “Enter”. 11. Finally, press F1. If the green light goes out in the interim, please start again with step 5.

  • Page 29: Control

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc Do not remove the memory chip in the SPS with voltage present. The pump begins to run approx. 30 seconds after it is switched on. Press reset, if necessary.

  • Page 30: Overview Water Chiller And Ifp

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc X Overview water chiller and IFP...

  • Page 31: Trouble Shooting

    Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc XI Trouble Shooting KIND OF TROUBLE CAUSE ELIMINATION • malfunction of 1. power failure asymmetry, over check mains connection and voltage or low voltage asymmetry relay 5A1 plant/system...
  • Page 32 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc KIND OF TROUBLE CAUSE ELIMINATION • compressor 1. Klixon/INT69 tripped 22A1 and Check Fuses 22Q1 and 25Q1 25A1 wait until compressor cooled 22M1 and down;...
  • Page 33 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc KIND OF TROUBLE CAUSE ELIMINATION • not enough 1. air in water circuit vent system refrigeration 2. fallen below minimum water design cross-section of water power agitation quantity...
  • Page 34 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc...
  • Page 35 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc...

  • Page 36: Maintenance

    XIII. Warranty The unit is supplied finished, tested and ready to work. The unit warranty will be void if any modification to the unit is carried out without written agreement of KKT-Kraus. For warranty purposes, the following conditions must be satisfied: •...
  • Page 37 Installing Instruction Chiller of the KCC Series Revision Rev.07 Type KCC 215-L-... page vom 21.09.2007 H:\Siemens MED\KCC 215 L\03_Dokumente\Installationsanleitung\INSTALLING INSTRUCTIONenglVers07.doc been switched off. -Parts in the refrigerant circuit are hot, even the Chiller has been switched off. Warranty void if manual removed from chiller. OBSERVE THE SAFETY RULES Before commencing work on the unit, switch the plant to voltage-free IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER...

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