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KKT KPC 108-L-U/S Operating Instruction

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83003702.K Operating Instruction
Type KPC 108-L-U/S
Manufacturer
ait-deutschland GmbH
Industriestraße 3
95359 Kasendorf
Germany
T +49 9228 9977 0
F +49 9228 9977 149
E info@kkt-chillers.com
W www.kkt-chillers.com
Representative in the US and Service Center
KKT chillers, Inc.
1280 Landmeier Road
Elk Grove Village
IL 60007
T +1 847 734 1600
F +1 847 734 1601
TF +1 866 517 6867
YOUR LOCAL SERVICE CONTRACTOR IS:
COMPANY NAME:
PHONE NUMBER:
\\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC
FAX NUMBER:
page 1

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  • Page 1 1280 Landmeier Road Elk Grove Village IL 60007 T +1 847 734 1600 F +1 847 734 1601 TF +1 866 517 6867 YOUR LOCAL SERVICE CONTRACTOR IS: COMPANY NAME: PHONE NUMBER: FAX NUMBER: \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 2: Table Of Contents

    12.5 Electronic temperature controller ......................67 12.6 Frequency Inverter ..........................73 12.7 Pressure limiter .............................78 12.7.1 Low pressure switch............................ 78 12.7.2 High pressure switch ........................... 78 12.8 Pressure Transmitter ..........................81 12.9 Sight glass .............................85 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 3 12.11 Thermo-Expansion valve ........................87 12.12 Drier + Core ............................88 12.13 Liquid receiver ............................89 12.14 Water pump ............................90 12.15 Flow switch (Type KPC 108-L-U/S) ......................101 12.16 Water heater (Type KPC 108-L-U/S) .....................106 12.17 Air vent ..............................108 12.18 Membrane safety valve ........................109 12.19 Expansion vessel ..........................110...

  • Page 4: General Remarks

    Never install automatic water refill system. After the connect the refrigerant circuit –check the valve of the low pressure manometer. IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH ! \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 5: Warranty

    For warranty purposes, the following conditions must be satisfied:  The initial start of the unit must be carried out by trained personnel from an Authorized KKT Service Partner.  Maintenance must be carried out at least twice a year by properly trained personnel.

  • Page 6: General Description

    Condenser axial-fans, pressure switch controlled condenser pressure dependent. Ventilators equipped with protective- grating on the delivery side of the pump. Laterally mounted condenser heat exchanger made of copper-aluminum with covering galvanized framework, enameled fully in black. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 7 A pump post-relay for the safety of the vaporizer as well as pot. proof contacts for "supply-control" and "collective fault messages". It is still possible to connect a remote board. The switch box of the outdoor version contains a switch box heater and a switch box ventilator. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 8 83003702.K Operating Instruction Type KPC 108-L-U/S page 8 Overview of outdoor industrial cooler KPC Series \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 9 83003702.K Operating Instruction Type KPC 108-L-U/S page 9 KPC 108-L-U/S \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 10: Drawings

    83003702.K Operating Instruction Type KPC 108-L-U/S page 10 Drawings 2.1.1 KPC 108-L-U/S Outdoor Model \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 11: Brief Operating Instructions

    The width of the grounding wire must be min. 16mm² (AWG 6) or of the same width of the power supply. The grounding must be an isolated ground and must connected on the ground terminal (X1) in the switch cabinet. The ground resistance must be less than 10 Ohm. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 12 The piping of the chiller (supply and return) have to be grounded too. Do not share the ground wire with other devices. Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 13: Draining Air From The Unit

    8°C), water heater works on demand (or no (water temp. below remote 4°C), control overheating connected protection: pump with chiller) switches of if water temp. Is longer than 30 minutes higher than 30°C) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 14 4°C), switched off: no function (switch cabinet is not under voltage) position without effect position without effect remark: with the position "Auto" on the control switch is the remote control panel active. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 15: Technical Specifications

    °C Exactitude of temperature ±0.5 Main supply 480 V/3Ph/60 Hz Control voltage Fluctuations in main voltage max. ±5 Fluctuations in output max. ±5 Power input max. Noise level at 5m db(A) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 16: Transport

    The capacity of the lifting gear must be adequate to lift the load in question. Check the weight of the unit, the capacity of the lifting gear and ropes and there condition. Check the suitability of the aforementioned equipment. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 17: Installing The Industrial Cooler

    A space of 1,5 m must be left above the apparatus to ensure that air exhaust can leave freely by the outdoor model. Further details can be found in the following installation plans. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 18 Type KPC 108-L-U/S Outdoor Unit A distance of approx. 1 m should be kept free on all sides to allow sufficient access for operation and maintenance. Picture is only to explain and not guilty for measurement. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 19 83003702.K Operating Instruction Type KPC 108-L-U/S page 19 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 20 83003702.K Operating Instruction Type KPC 108-L-U/S page 20 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 21: Notes On The Cooling Medium Connections

    As with any sealant, the application instruction must be followed for proper use. Reductions in diameter should be avoided. In case of longer pipelines, the pump pressure should be tested. When choosing the pipe materials, ensure that no electrochemical series are created. Transfer station \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 22 83003702.K Operating Instruction Type KPC 108-L-U/S page 22 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 23 83003702.K Operating Instruction Type KPC 108-L-U/S page 23  1.) regulation phase 2.) in operation   3. ) emergency cooling Closed: Open: \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 24: Power Supply

    The supply voltage must be 480V / 3ph / 60 Hz. The master and control switches must be in the "OFF" position when the plant is connected. The supply line is attached to the terminal PE, L1 L2, L3, \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 25: Operating Instructions

    (Settings, Low-pressure-switch, different). When the pressure rises to high enough, the compressor will switch on again automatically. The start-up switching lag amount to the adjusted value in the testreport. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 26: Electronic Controls

    As a matter of principle the plant is to be operated with clean water. With that regular servicing of the filter is unnecessary. Caution! Work on electric and refrigerant circuits should only be performed by qualified operatives. Observe the safety rules! \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 27: Preventiv Maintenance

    Check the main voltage between all the phases Check the principal and secondary circuits thoroughly, inspect the overload cut-outs and thermal relays. 10. Pull out the fuses to check that the safety system works. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 28 Make sure that the fan motor and the condensing coil are working efficiently, if necessary clean the coil. Electric heater Check the heater coil Check the overheating protection switch in the head of the heater Check the fuses \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 29: Trouble Shooting

    2. Klixon defective replace Klixon  malfunction of 1. control thermostat stopped machine, to check function, level down adjustments, return temperature too cold wait until return temperature rised refrigerating machine \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 30 3. control the Parameter of the if necessary: set the right Parameter in the temperature controller witch switches temperature controller (which switches the the heater. electrical heater) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 31: Description Of The Individual Parts

    83003702.K Operating Instruction Type KPC 108-L-U/S page 31 12 Description of the individual parts 12.1 Compressor Single-Stage Hermetic Compliant SCROLL Motor-Compressor \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 32 83003702.K Operating Instruction Type KPC 108-L-U/S page 32 Single-Stage Hermetic Compliant SCROLL Motor-Compressor \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 33 83003702.K Operating Instruction Type KPC 108-L-U/S page 33 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx K3E-TWD-561 Technical Data Accessories  Crankcase Heater: 220 – 240 V 50 – 60 Hz \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 34 Rotalock connection, 24 V AC module (ZR90K3* to ZR19M3*) *ARI-Conditions: 7,2 °C evaporating temperature 8,3 K liquid sub cooling 54,4 °C condensing temperature 35 °C ambient temperature 11 K suction gas superheat \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 35 (POE) lubricant Copeland 3MAF (32 cSt). In the field the oil level could be topped up with ICI Emkarate RL 32 CF or Mobil EAL Arctic 22 CC, if 3MAF is not available. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 36 A thermistor with a nominal response temperature of 140 °C is located in the discharge port of the fixed scroll. Excessive discharge temperature will cause the electronic protector module to trip. The discharge gas sensor is wired in series with the motor thermistor chain. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 37 The resistance curve can be designed for different operating points, the nominal response temperature (NAT), e.g. 80 °C, 130 °C, 140 °C and must comply with the tolerances laid out in the standard DIN 44081. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 38 - Disconnect one terminal either S1 or S2 of the electronic module. If the compressor is now switched on, the motor should not start. - Switch off power. - Reconnect the disconnected thermistor line. If the compressor is now switched on the motor must start. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 39 Low suction pressures will result in over-heating of the scrolls and permanent damage to the compressor drive bearing. An internal protection device un-loads and stops the compressor pumping when the pressure ratio exceeds approximately 10. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 40 No time delay is required on three phase models to prevent reverse rotation due to power interruptions. The torque of the motor is strong enough to assure proper rotation under all starting circumstances. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 41 The copper-coated steel tubes on scroll compressors can be brazed in approximately the same manner as any copper tube. Recommended brazing materials: Any silfos material is recommended, preferably with a minimum of 5% silver. However, 0% silver is acceptable. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 42 The systems operator will notice a lack of cooling. However, if allowed to repeatedly restart and run in reverse without correcting the situation, the compressor will be permanently damaged. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 43 83003702.K Operating Instruction Type KPC 108-L-U/S page 43 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 44 83003702.K Operating Instruction Type KPC 108-L-U/S page 44 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 45 83003702.K Operating Instruction Type KPC 108-L-U/S page 45 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 Attention: Motorcode 650 need Molded Plug for Re power connection! Electrical installation \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 46 83003702.K Operating Instruction Type KPC 108-L-U/S page 46 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 47 83003702.K Operating Instruction Type KPC 108-L-U/S page 47 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 48 83003702.K Operating Instruction Type KPC 108-L-U/S page 48 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 49 83003702.K Operating Instruction Type KPC 108-L-U/S page 49 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 50 83003702.K Operating Instruction Type KPC 108-L-U/S page 50 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 51 83003702.K Operating Instruction Type KPC 108-L-U/S page 51 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 52 83003702.K Operating Instruction Type KPC 108-L-U/S page 52 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 53 83003702.K Operating Instruction Type KPC 108-L-U/S page 53 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 54 83003702.K Operating Instruction Type KPC 108-L-U/S page 54 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 55 83003702.K Operating Instruction Type KPC 108-L-U/S page 55 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 56 83003702.K Operating Instruction Type KPC 108-L-U/S page 56 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 57 83003702.K Operating Instruction Type KPC 108-L-U/S page 57 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 58 83003702.K Operating Instruction Type KPC 108-L-U/S page 58 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 59: Condenser

    The condenser is a refrigerant / air heat exchanger consisting of copper pipes with aluminum fans. The process heat is transmitted here to the surrounding air. In order to guarantee optimal heat transmission, the condenser must be kept constantly clean and the fans must be protected from damage. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 60: Built-In Condenser

    Condenser coil Type 2510 C 46 T 2 R 1210 A 3,0 P 12 NC Built-in Condenser coil only for KPC 108-L-U/S and -Plus Two Fans Ziehl-ABEGG Type FE 050 VDD 4.I.P \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 61: Fans

    12.3 Fans The industrial cooler Type KPC 108-L-U/S is fitted with 2 fans. The axial flow-fans suck the surrounding air through the condenser package and blow the warm air out at the top. The fans are controlled by the Frequency Inverter.
  • Page 62 83003702.K Operating Instruction Type KPC 108-L-U/S page 62 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 63 83003702.K Operating Instruction Type KPC 108-L-U/S page 63 Axial Fan FE-Series Technical Description \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 64 83003702.K Operating Instruction Type KPC 108-L-U/S page 64 Axial Fan FE-Series Technical Description \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 65 83003702.K Operating Instruction Type KPC 108-L-U/S page 65 Axial Fans Operating Instructions \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 66 83003702.K Operating Instruction Type KPC 108-L-U/S page 66 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 67: Evaporator

    W.-1.4401, AISI 316 Solder Copper 99.9 % Operating conditions: Max work pressure Work temperature (prim / sec) [bar] (min / max) [ 25 / 30 -160 / 200 12.5 Electronic temperature controller \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 68 The function of the controller can be programmed by a various list of parameters. The adjustment can be done in three levels. In order to prevent accidental or unauthorized changes to the preset parameter values, access to the parameter levels has been made difficult. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 69 Because a change of the display value with A15 and/or the refrigerant with A37 can cause a forced reset of the P- parameters, these parameters (A15 and A37) should be adjusted first as well. To delete or change the operating times P33-P34 parameter A42 must be set to “0”. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 70 Return to the initial position takes place automatically, if no key is pressed for 60 seconds, or by simultaneously pressing the UP and DOWN keys for approx. 4 seconds. Settings for the parameter values A1 … A59, as far as L0 and L1 – see chapter 4.5 Operating Instructions. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 71 (Attention: all settings will go to the default values !!) If the EEPROM is damaged the error massage will come again and the controller has to be changed. Wiring Diagram Temperature sensor element PT100 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 72 83003702.K Operating Instruction Type KPC 108-L-U/S page 72 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 73: Frequency Inverter

    Remark: the installed device has a modificated Software – Version. Frequency Inverter YASKAWA V1000–Series Settings for the modified parameter values – see chapter 4.5 Operating Instruction Industrial Cooler of the KSC series. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 74 83003702.K Operating Instruction Type KPC 108-L-U/S page 74 Frequency Inverter YASKAWA V1000–Series \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 75 83003702.K Operating Instruction Type KPC 108-L-U/S page 75 Frequency Inverter YASKAWA V1000–Series \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 76 83003702.K Operating Instruction Type KPC 108-L-U/S page 76 Frequency Inverter YASKAWA V1000–Series \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 77 83003702.K Operating Instruction Type KPC 108-L-U/S page 77 Frequency Inverter YASKAWA V1000–Series \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 78: Pressure Limiter

    Restarting the unit is only possible once the pressure has dropped and the reset button has been activated. For this it is necessary to remove the front panel. Type Alco PS2-C7A Pressure Controls Series PS2 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 79 83003702.K Operating Instruction Type KPC 108-L-U/S page 79 Pressure Controls Series PS2 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 80 83003702.K Operating Instruction Type KPC 108-L-U/S page 80 Pressure Controls Series PS2 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 81: Pressure Transmitter

    83003702.K Operating Instruction Type KPC 108-L-U/S page 81 12.8 Pressure Transmitter Pressure Transmitter AKS 3000 Install example \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 82 83003702.K Operating Instruction Type KPC 108-L-U/S page 82 Solenoid Valves Series 200RB \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 83 83003702.K Operating Instruction Type KPC 108-L-U/S page 83 Solenoid Valves Series 200RB \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 84 83003702.K Operating Instruction Type KPC 108-L-U/S page 84 Solenoid Valves Series 200RB \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 85: Sight Glass

    83003702.K Operating Instruction Type KPC 108-L-U/S page 85 12.9 Sight glass Moisture Liquid Indicator AMI – 1SS5 AMI – 1SS \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 86: Filter Drier

    83003702.K Operating Instruction Type KPC 108-L-U/S page 86 12.10 Filter drier Filter drier ADK 165 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 87: Thermo-Expansion Valve

    83003702.K Operating Instruction Type KPC 108-L-U/S page 87 12.11 Thermo-Expansion valve Thermo-Expansion Valve TCLE 250 MW \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 88: Drier + Core

    83003702.K Operating Instruction Type KPC 108-L-U/S page 88 12.12 Drier + Core Drier ADKS- Plus 489T + Core H48 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 89: Liquid Receiver

    83003702.K Operating Instruction Type KPC 108-L-U/S page 89 12.13 Liquid receiver Liquid receiver GBV 3 (vertical) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 90: Water Pump

    Type CR3-6 A-FGJ-A-E-HQQE (60 Hz Version) Vertical, non-self-priming, multistage, in-line, centrifugal pump for installation in pipe systems and mounting on a foundation. The motor is a 3 -phase AC motor. Type CR3 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 91 83003702.K Operating Instruction Type KPC 108-L-U/S page 91 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 92 7 Close the vent valve when steady stream of liquid runs 8 For further information, see next page. out of it. Completely open the discharge isolating valve. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 93 83003702.K Operating Instruction Type KPC 108-L-U/S page 93 Multi-Stage Centrifugal Pumps Type CR3-6 A-FGJ-A-E-HQQE (60 Hz Version) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 94 83003702.K Operating Instruction Type KPC 108-L-U/S page 94 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 95 83003702.K Operating Instruction Type KPC 108-L-U/S page 95 Multi-Stage Centrifugal Pumps Type CR3-6 A-FGJ-A-E-HQQE (60 Hz Version) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 96 83003702.K Operating Instruction Type KPC 108-L-U/S page 96 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 97 83003702.K Operating Instruction Type KPC 108-L-U/S page 97 Multi-Stage Centrifugal Pumps Type CR3-6 A-FGJ-A-E-HQQE (60 Hz Version) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 98 83003702.K Operating Instruction Type KPC 108-L-U/S page 98 Multi-Stage Centrifugal Pumps Type CR3-6 A-FGJ-A-E-HQQE (60 Hz Version) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 99 83003702.K Operating Instruction Type KPC 108-L-U/S page 99 Multi-Stage Centrifugal Pumps Type CR3-6 A-FGJ-A-E-HQQE (60 Hz Version) Trouble Shooting \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 100 83003702.K Operating Instruction Type KPC 108-L-U/S page 100 Multi-Stage Centrifugal Pumps Type CR3-6 A-FGJ-A-E-HQQE (60 Hz Version) Trouble Shooting \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 101: Flow Switch (Type Kpc 108-L-U/S)

    Make sure that there are no magnetic fields close to the flow switch. Such fields can affect the proper function of the instrument.  Screw on the union nut made of brass or stainless steel (version VHS) with a maximum torque of 30 Nm. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 102 After adjustment tighten the locking screw again. Close the snap-in cover. When a fixed switch point was set at work, then there is no adjustment of switch unit. working contact break contact (red arrow) (white arrow) \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 103 83003702.K Operating Instruction Type KPC 108-L-U/S page 103 Fig. 5 Fig. 4 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 104 To meet the requirements of protection class IP 65 to EN 60529, the supply cable must have a jacket diameter of 4,5 to 7 mm. In addition make sure that all seals of the cable socket (3), (4), (9) are properly inserted. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 105 83003702.K Operating Instruction Type KPC 108-L-U/S page 105 Installation Instruction cable box DIN 43650 / ISO 4400 Type A with 2 LED-displays \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 106: Water Heater (Type Kpc 108-L-U/S)

    If you load the heating element to high, the sediments, depending of the used medium, will possibly cove the heating element. In this case you have to clean the flat tube to get the perfect heat dissipation. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...
  • Page 107 - check the connecting cable if it is still connected tight enough - check the cable screwing - check the connecting cable for brittleness 5 Spare parts Tell us the commission number, we can send you spare parts every time. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 108: Air Vent

    83003702.K Operating Instruction Type KPC 108-L-U/S page 108 12.17 Air vent Automatic Air Vent E121 and Z 121 \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 109: Membrane Safety Valve

    ” ” Factory set at: 6 bar. Maximum opening pressure: +10%. Minimum reseating pressure: -20%. Maximum temperature: 100°C. Brass body. Diaphragm and seal in EPDM. Cover and handle in glass reinforced nylon. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 110: Expansion Vessel

    Expansion Vessel Airfix A 18 SPECIFICATION Capacity: 18 liter Maximum Working Pressure: 10 bar Maximum Operating Temperature: 70 °C (343K). Diaphragm: Flexible rubber with rolling action. Clamp Ring: Separate, zinc plated. Certification: WRC listed and approved \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 111: Flow Control Valve

    Fig. 3. Fully open valve To check the setting: Close the valve, the indicator shows 0.0. Open it to the stop position. The indicator then shows the set value, in this case 2.3 (Fig. 2). \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 112: Dirt Trap

    These allow the pressure values of the pumps and the cooling medium system to be checked. Min. System pressure suction end pump 1,0 bar Max. System pressure delivery end pump 5,8 bar \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 113: Switch Gear

    (never hot) water. Do not rub! Cover sterilely. Seek medical treatment. o After contact with eyes: With splashed eyes, rinse out at least 15 minutes with clean water or eyewash solution. Consult an ophthalmologist. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 114: Instructions Regarding Machine Oil

    Minimal fire risk. Product only ignites at very high temperatures. o Suitable extinguishing materials: Adapt to the environment. Carbon dioxide, powder and foam extinguishers. Use water only with caution in order to avoid any potentially severe generation of vapours. \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

  • Page 115: Wiring Diagram

    Storage: Suitable material for packing drum: Mild steel. Securely seal unused containers to prevent penetration by moisture. Keep away from strong oxidising agents. 15 Wiring diagram Wiring diagram see the next pages or in switch cabinet \\FILER02\ALLGEMEIN\02 - TECHNISCHE UNTERLAGEN KKT\ORIGINALE\830XXX BEDIENUNGSANLEITUNGEN\KPC\83003702.K KPC108- L-US.DOC...

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