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Vestil E-TUG-HD Series Operation And Maintenance Manual

Electric powered tugger

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E-TUG-HD S
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the
packaging and maintains the orientation of the product in the packaging; then inspect the product closely to
determine whether it sustained damage during transport. If damage is discovered during the inspection,
immediately record a complete description of the damage on the bill of lading. If the product is
undamaged, discard the packaging.
NOTES:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where
the product is used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either:
a) Instructions in this manual; or b) Information provided on labels affixed to the product.
responsible for any consequential damages sustained as a result of failing to exercise sound judgment
while assembling, installing, using or maintaining this product.
T
C
ABLE OF
ONTENTS
Safety Principles
Product Introduction
Safety Guidelines
Removing EPT from Pallet
Functions Tests
Lifting & Transporting
Loads Batteries & Charger
Copyright 2021 Vestil Manufacturing Corp.
V
ESTIL
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
www.vestilmfg.com
E
ERIES
LECTRIC
O
PERATION AND
P
T
AGE
ABLE OF
2
FIG. 1 Function Controls, Gauges, & Safety Features
2
3
Troubleshooting
3
4
Maintenance &
6
Inspections MarkingsWa
6 - 7
Warranty
M
ANUFACTURING
Fax: (260) 665-1339
e-mail:
P
OWERED
M
M
AINTENANCE
F
IGURES
E-TUG-HD, Manual
C
.
ORP
sales@vestil.com
T
UGGER
ANUAL
Neither is Vestil
P
AGE
4
8 - 11
12 - 13
14
15
Page 1 of 15

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Summary of Contents for Vestil E-TUG-HD Series

  • Page 1 2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a) Instructions in this manual; or b) Information provided on labels affixed to the product.
  • Page 2 Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply the safe operation and maintenance procedures explained in this manual or that appear on labels affixed to the product.
  • Page 3: Safety Guidelines

    Read the manual to refresh your understanding of the safe use and maintenance procedures. If questions remain after you finish reading the manual, contact Vestil for answers. DO NOT attempt to resolve any problem with the tugger unless you are certain that it will be safe to use afterwards.
  • Page 4: Battery Charge Gauge

    ~3.7mph when unloaded secure the E-TUG-HD when parked or ~2.8 mph when loaded to capacity. Simply by releasing the movement control, the E-TUG-HD will decelerate to a complete stop. Copyright 2021 Vestil Manufacturing Corp. Page 4 of 15...
  • Page 5 Step 4: Rotate the movement control wheel in the appropriate direction to move either forward or in reverse. [See “Movement Controls” text box and the corresponding photo on p. 4] Copyright 2021 Vestil Manufacturing Corp. Page 5 of 15...
  • Page 6 Lifting and Transporting Loads: DO NOT operate the tugger until you read AND understand every instruction. If you do not understand an instruction, contact Vestil for clarification. To reduce the possibility of sustaining or causing serious personal injuries, ALWAYS: 1. Make sure that all other persons clear the area while you use the E-TUG.
  • Page 7 A proper storage location is one where the unusedtugger will not: 1. Interfere with or obstruct traffic or other operations; 2. Be exposed to corrosive chemicals or water, either as a consequence of weather or of worksite conditions. Copyright 2021 Vestil Manufacturing Corp. Page 7 of 15...
  • Page 8: Troubleshooting

    E-TUG-HD, Manual ROUBLESHOOTING Before performing any corrective action described in the following table, block the drive wheel off of the ground. Contact Vestil for problems at time of installation, or for any problems not addressed below. Problem: Possible cause(s): Action:...
  • Page 9 Re-terminate with a ring terminal if loose. Run jumper wire around large diode coming off of small AGC fuse. If this diode is bad it can cause the unit to not move. Page 9 of 15 Copyright 2021 Vestil Manufacturing Corp.
  • Page 10 Slightly loosen up the two screws that hold the switch in place, this may free the switch. If it is still stuck, contact the factory for a replacement switch. Page 10 of 15 Copyright 2021 Vestil Manufacturing Corp.
  • Page 11 Verify there is 24 volts going into the assembly, and that there is a good ground. If there is still no output voltage for pin 12, replace throttle assembly. Page 11 of 15 Copyright 2021 Vestil Manufacturing Corp.
  • Page 12 MHT. NOTE: A user may choose to contract with a person or an organization for maintenance services. Vestil is not responsible for the actions of independently contracted maintenance service providers.
  • Page 13 A modification is a change that alters the MHT from normal operating condition, like bending the structural members or removing a part or several parts. NEVER modify the unit without the express, written approval of Vestil. Modifications may render the product unsafe to use.
  • Page 14: Limited Warranty

    Angola, Indiana. Who may request service? Only the warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is covered under the warranty? The warranty covers the following original drive and lift components: drive motors and lift motors, hydraulic pumps, electronic controllers, switches and cylinders.
  • Page 15 E-TUG-HD, Manual ARKINGS Only use the lifter if ALL labels are readable and undamaged. Contact Vestil for replacement labels if necessary, and DO NOT use the pallet truck until all replacement labels are affixed to the device. Proper label placement is shown below:...