Page 1 CONTROLS MANUAL IntelliFlow ™ Automatic and Manual Systems For other languages of this service manual and additional product information, please scan the QR code above. www.carlisleft.com 77-3152-R2 (03/2023) 1/208...
Page 2: Table Of Contents
CONTENTS CONTENTS SAFETY Safety Precautions .............................. 7 Hazards/Safeguards ............................5-8 EU CONFORMITY EU Declaration of Conformity ..........................9 INTRODUCTION 11-25 System Components-Automatic .......................... 11 Control Panel-Automatic ............................ 12 Fluid Components-Automatic ..........................13 Theory of Operation-Automatic .......................... 14 System Configuration-Automatic ........................16 System Components-Manual ..........................
Page 3 CONTENTS CONTENTS (cont.) OPERATION (cont.) Calibration ................................ 68 Manual Override/Local Fluid Control ........................69 Shutting Down the System ..........................71 Administrator Functions ............................. 72 Setup ................................75 Back-Up/Restore ............................... 92 Diagnostics ............................... 94 Data Log/Reporting ............................96 Multi-Color Stack Light Functions ........................98 MAINTENANCE 100-123 Regular Maintenance Procedures and Recommendations ...................
Page 4: Safety
SAFETY SAFETY SAFETY PRECAUTIONS Before operating, maintaining or servicing any W A R N I N G Carlisle system, read and understand all of the technical and safety literature for your Ransburg The user MUST read and be familiar with the products.
Page 5: Hazards/Safeguards
SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Fire Hazard Spray Area Fire extinguishing equipment must be present in the spray area and tested periodically. Improper or inadequate operation and Spray areas must be kept clean to maintenance procedures...
Page 6 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area Explosion Hazard Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A Improper or inadequate distance of 1 inch for every 10KV of output operation and...
Page 7: Safety Precautions
SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area Parts being sprayed and operators in the Electrical Discharge spray area must be properly grounded. High Voltage Equipment There is a high voltage Parts being sprayed must be supported on device that can induce an...
Page 8 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Unless specifically approved for use in Electrical hazardous locations, the power supply, control High voltage equipment is Equipment cabinet, and all other electrical equipment utilized in the process.
Page 9: Eu Conformity Eu Declaration Of Conformity
SAFETY 9/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 10 Page intentionally left blank 10/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 11: System Components-Automatic
The RF2 can be connected to the cloud, allowing access to Carlisle Fluid Technologies technical experts for the purpose of remote troubleshooting. This access may also be granted to local plant personnel.
Page 12: Control Panel-Automatic
INTRODUCTION-AUTOMATIC CONTROL PANEL External Components 1. Status light 2. Main power entry 3. Main power disconnect switch 4. Panel opening latch 5. Emergency stop button 6. HMI Internal Components 1. Safety relay 2. Electronic circuit protector 3. Local ethernet switch 4.
Page 13: Fluid Components-Automatic
INTRODUCTION-AUTOMATIC FLUID COMPONENTS Valve Stack 1. Fluid pressure regulator (Optional) 2. Connection to fluid panel 3. Fluid valves 4. Connection to solenoids 5. Air push valve 6. Air regulator 7. Solvent flush valve 8. Check valve Flow Control Module 1. Connection to valve stack 2.
Page 14: Theory Of Operation-Automatic
INTRODUCTION-AUTOMATIC THEORY OF OPERATION The RF2’s operating principle is as follows: 1. The material is fed through the hoses towards the material valves in each stack. 2. If multiple materials of the same type (Resin, Hardener, or Reducer) are being used, each valve will control its flow separately.
Page 15 INTRODUCTION-AUTOMATIC 4. The material flows from the valves to the flow control module. 5. The flow meter sends a signal to the control panel indicating the material’s current flow rate. 6. The control panel determines if the flow rate is within specification or not. 7.
Page 16: System Configuration-Automatic
INTRODUCTION-AUTOMATIC RF2 AUTOMATIC SYSTEM CONFIGURATION Air hosing 1. Air manifold 5. Material B valve stack Solvent hosing 2. Valve stack solenoid manifold 6. Material A fluid panel Material A lines 3. Pressure solenoid manifold 7. Material B fluid panel 4. Material A valve stack 8.
Page 17: System Components-Manual
The RF2 can be connected to the cloud, allowing access to Carlisle Fluid Technologies technical experts for the purpose of remote troubleshooting. This access may also be granted to local plant personnel.
Page 18: Control Panel-Manual
INTRODUCTION-MANUAL CONTROL PANEL External Components 1. Status light 2. Main power entry 3. Main power disconnect switch 4. Panel opening latch 5. Emergency stop button 6. HMI Internal Components 1. Safety relay 2. Electronic circuit protector 3. Local ethernet switch 4.
Page 19: Fluid Components-Manual
INTRODUCTION-MANUAL FLUID COMPONENTS Valve Stack 1. Connection to fluid panel 2. Fluid valves 3. Connection to solenoids 4. Air push valve 5. Air regulator 6. Solvent flush valve Pulse Valves 1. Connection to valve stack 2. Pulse valve 3. Flow meter 4.
Page 20: Theory Of Operation-Manual
INTRODUCTION-MANUAL THEORY OF OPERATION The RF2’s operating principle is as follows: In RF2 manual gun configurations with a pulse-valve channel type for the B and/or C components, fluid from the hardener or reducer channels is “dosed” into the mixture in order to accurately control the material ratio.
Page 21 INTRODUCTION-MANUAL 4. The material flows from the valve to the flow meter. 5. The flow meter sends a signal to the control panel indicating the material’s current flow rate. 6. The control panel determines if the flow rate is within specification or not. 7.
Page 22: System Configuration-Manual
INTRODUCTION-MANUAL RF2 MANUAL SYSTEM CONFIGURATION Air hosing 1. Air manifold 5. Material B valve stack Solvent hosing 2. Valve stack solenoid manifold 6. Material A fluid panel Material A lines 3. Pressure solenoid manifold 7. Material B fluid panel 4. Material A valve stack 8.
Page 23: Introduction
PRODUCT INTRODUCTION INTRODUCTION The RF2 is a versatile system that can be configured in many ways. This section details the terminology of the various components that make up the system and process. It should be noted, that although the following is relatively complex, the vast majority of RF2 units will be factory-configured based on the fluid components that were purchased, and will only require slight modifications, if any, before operating the system.
Page 24 PRODUCT INTRODUCTION Functions Functions of different types are assigned to the programmed outputs and operate on them in different ways. Functions are called during fluid sequences. Types are: Unused • Simple–output assigned to the function is active while the function is active during a fluid sequence. •...
Page 25 PRODUCT INTRODUCTION Gun/Mixer A gun or mix is a combination of 1-3 fluid channels. Depending on ratio setpoints, the flow command of the gun is divided into flow rates for the assigned channels, to accurately mix the material. Configurations for gun/mixers are: Fluid Type •...
Page 26 Page intentionally left blank 26/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 27: Complete System Part Numbering
INTRODUCTION COMPLETE SYSTEM PART NUMBERING # # # # A-side color stack B-side color stack Pressure Automatic/ Mixing Material 01 = 1 color (no valves) 01 = 1 color (no valves) L = Low pressure Manual type compatibility 04 = 4 color valves 04 = 4 color valves H = High pressure A = Automatic...
Page 28: Process Configuration
INTRODUCTION PROCESS CONFIGURATION In addition to the multiple configurations of the RF2’sphysical hardware, the flow control processes can vary greatly from one application to another. The RF2 software can be configured through global setup parameters, which affect system behavior independently of the material being used, and through “recipe” parameters, which can be modified per the material in use.
Page 29 INTRODUCTION Default Flow–if no flow command is given by either fieldbus signal or analog input, this flow will be • used. Sequence High Flow Rate–optional higher flow rate for when “Max Flow” system output is active. • Flow Rate Tolerance–the percentage error in flow rate for the gun/mixer or any of its channels that is •...
Page 30 INTRODUCTION Global parameters Global parameters affect operation independently of the material(s) being used. These are organized into several groups: Gun/channel parameters Mixed Volume–given in cc or mL, the volume of tubing between the mix block and the applicator. This is •...
Page 31 INTRODUCTION Security The system administrator has access to settings not available to other users. This includes the ability to add, delete, or modify users, as well as the ability to assign access to various features to different user groups (levels 1-10). Functions that can be access-controlled are: Edit Recipe: User can enter the recipe edit menu and make changes.
Page 32: Installation
INSTALLATION INSTALLATION Before operating the RF2, Make sure all the below installation steps are complete. Schematics and further information are provided separately from this manual. W A R NI N G This equipment is intended to be installed outside of classified hazardous areas. While there are accessories for this equipment, sold separately, which will allow devices such as flow meters to be installed within the hazardous zone, this should only be done following the instructions that are provided with those accessories.
Page 33: Pneumatics
INSTALLATION PNEUMATICS For convenience, all necessary air input connections are centralized in a single manifold, so that incoming air pressure can be managed in one place. Always use clean, dry air to operate the RF2. The maximum air input pressure is 105 PSI/7 BAR. Pneumatic Connections Locate the air manifold inlet connection at the top right corner of the system chassis.
Page 34 INSTALLATION Resin and Catalyst Solenoid Manifold and Valve Stacks 5. Locate the solenoid manifold on the back left side of the system. This manifold houses all the air outputs to the valve stacks for the three materials. 6. Using the desired mapping, connect the manifold outputs (e) to each resin/catalyst valve (f). Flow and Pressure Solenoid Manifold 7.
Page 35: Paint Materials
INSTALLATION PAINT MATERIALS Your system may include up to three valve stacks for three different channels. The process to connect each is the same; repeat the steps below as needed. The number of valves each stack will have depends on your application and needs.
Page 36 INSTALLATION 5. Locate the fluid pressure regulator on the top of the stack. 6. Connect the regulator (c) to the MVR (d) in the fluid panel. 7. Depending on your configuration, connect the flow meter (e) below the MVR to the calibration block (f).
Page 37: Air Cut-Off Kit (Manual Mode)
INSTALLATION-MANUAL MODE INSTALLATION OF AIR CUT OFF KIT The air cut off (ACO) kit is installed when the RF2 system is to be used in manual mode. The ACO kit can be used in conjunction with a gun flush box or on its own. The functions of the ACO kit are (1) to control air flow to prevent solvent atomization when using the flush box and (2) to sense air flow through the gun and send a trigger signal to the controller to enable material flow.
Page 38 INSTALLATION-MANUAL MODE ACO Connections a. GIB1 (Gun-in-box pressure switch for gun one, 5/32” or 4 mm tube) b. GIB2 (Gun-in-box pressure switch for gun two, 5/32” or 4 mm tube) c. M12 cable to controller d. ACO valve signal gun 1 (5/32” or 4 mm tube) e.
Page 39 INSTALLATION-MANUAL MODE Once the M12 cable from the air cut off box is in the enclosure, connect it to the terminals indicated below. Verify the M12 cable from air cut off box to RF2 connections in the table below. PLC and TERMINAL BLOCK- ITEM WIRE COLOR SIGNAL...
Page 40 INSTALLATION-MANUAL MODE Air Cut Off Box Connections Diagram 5/32” tubing to Port 10 & Port 11 Atomizing air to gun(s) Air Supply Inlet 40/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 41 INSTALLATION-MANUAL MODE 5/32” tubing to gun flush box(es) M12 cable to PLC and Terminal Blocks 41/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 42: Ccv Pulse Setup (Manual Mode)
INSTALLATION-MANUAL MODE MANUAL VALVE PULSE SETUP CCV Pulse Flow Adjustment-Below Range The correct pulse flow range is in the green zone as shown between the green arrows. In the image shown at the right, the blue diamond shape is left of the green zone and below range. The flow must be increased to a specified 50%.
Page 43 INSTALLATION-MANUAL MODE CCV Pulse Flow Adjustment-Above Range The correct pulse flow range is in the green zone as shown between the green arrows. In the image shown at the right, the blue diamond shape is right of the green zone and above range. The flow must be decreased to a specified 50%.
Page 44 INSTALLATION-MANUAL MODE CCV Pulse Flow Adjustment-In Range The correct pulse flow range is in the green zone as shown between the green arrows. In the image shown at the right, the blue diamond shape is in the center of the green zone and is in range.
Page 45: External Air Connections
INSTALLATION EXTERNAL AIR CONNECTIONS The RF2 can (and in some cases must) control air signals that are external to the RF2; these include gun trigger and dump signals. Every solenoid controlled by the RF2 is programmable, so the individual port location for any signal depends on the programmed location for that signal.
Page 46: Auxiliary Signals
INSTALLATION AUXILIARY SIGNALS The RF2 is designed to be placed inside a larger process to take commands from paint / assembly lines, robotic cells, etc. Commands and Status information can be communicated to and from the unit via discrete wiring or by fieldbus. Both methods can be used simultaneously if desired. While it is possible to fully run the RF2 system with hardwired signals, much more functionality is available through fieldbus communications.
Page 47 INSTALLATION SLOT 3 (DIGITAL INPUTS) System Fault Reset Pulse Station 1 Run Pulse Station 1 Halt Pulse Station 2 Run Pulse Station 2 Halt Pulse Reserved Reserved Reserved Reserved User Input #5 (For Pass-Through) User Input #6 (For Pass-Through) User Input #7 (For Pass-Through) User Input #8 (For Pass-Through) User Input #9 (For Pass-Through) SLOT 4 (DIGITAL OUTPUTS)
Page 48 INSTALLATION Analog hardwired inputs Additionally, the RF2 has eight analog inputs, which can be configured for various system functions, including flow command for a gun or mixer. COMM Module IO Slots 1-7 RJ45 Ports The analog input module used by the RF2 will be pre-configured for eight 2-wire 4/20mA signals, but each channel can also be configured as a 0-10V, 1-5V, etc.
Page 49 INSTALLATION Wiring for the analog signals is done on slot 5, pins (1+, 2- for input 1, 3+, 4- for input 2...). See schematics for more details. To modify the type of analog input: 1. Connect a laptop to the open RJ45 port on the Turck I/O Block. 2.
Page 50 RF2 and some other industrial protocol, such as ProfiNet, Modbus TCP, CC-Link, etc. Sample codes are available from Carlisle Fluid Technologies. They can be imported into the supervisory PLC to facilitate communications more quickly with the RF2 and provide data structures for the communicated information.
Page 51 INSTALLATION Fieldbus Communications IP Address Setting (without gateway) Series 1 RF2 control units use an Allen Bradley–Compact Logix PLC with two separate ethernet networks as the primary controller. Network A1 is used for local communications to RF2 devices such as I/O and solenoid manifolds.
Page 52: Disposal Information
INSTALLATION Configure High-Speed Counter I/O (non-quadrature flow meters) In some installations, the standard flow meter may not be used. Some pulsing flow meters do not have quadrature output. If this is the case, the channel must be modified in order to accept a single pulse input. To do this: 1.
Page 53: Rf2 Cloud Setup
INSTALLATION RF2 CLOUD SETUP 1. Login to ‘admin’ user. 2. Select Menu > Setup > Exor Internal Menu. 3. Select > Show system settings. 53/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 54 INSTALLATION 4. Select “Network.” 5. Select “Edit.” 54/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 55 INSTALLATION 6. Enter Network and network password. Click “Save.” 7. Click “Menu” at the top left. Select “Services.” 55/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 56 INSTALLATION 8. Enable these three (3) services: a) VNC Service, b) Router/NAT/Port Forwarding c) Cloud/VPN Service 9. In “Cloud/VPN” verify the following settings: Server: us.corvinacloud.com Username: RF2-machineserialnumber/organization Example: RF2-1234/CFTLiquid Password: paint123$ 56/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 57: Operation Powering Up The System
OPERATION OPERATION POWERING UP THE SYSTEM Before system start-up, make sure the main power has been correctly installed. See the section on electric installation for more details. To start-up: 1. On the right hand side of the control module enclosure, turn the rotary disconnect switch clockwise. The system will go through a boot-up sequence.
Page 58 OPERATION Press the “Menu” button to open a drop-down menu to access other menus. Press “User” to open a dialog menu to log-in, log-out, and access other functionality available to the administrator. Press “Alarm” to open the alarm status/history menu. Press “Log”...
Page 59: Language Settings
OPERATION LANGUAGE SETTINGS System Languages can be chosen by selecting the “Language” icon (a) at the bottom of the menu drop down, and selecting the user’s language from the list (b) to the right. NOTE Some objects are not part of this run-time project. These include, for example, user-editable fields: station, gun, channel, and output names, as well as some menus like Exor's internal HMI menus.
Page 60: Operation (Cont.)
OPERATION Editing Recipes Select “Recipe” from the drop-down menu to view or change recipe parameters. The “Materials” section of the recipe menus will open. At the top of this other recipe menus, “Mix/Guns” will be available if configured in the selected station or greyed out if they are not configured. Access to channel-recipe data is located at the bottom of the “Mix/Gun”...
Page 61 OPERATION Gun/Mixer Editing Screen Copy and Backup buttons (discussed later) Select material Select gun options options Recipe parameters Select channel options 61/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 62 OPERATION Channel Editing Screen Copy and Backup buttons (discussed later) Selected channel information Recipe parameters Return to previous menu NOTE Access to the calibration settings for the flow meter opens the calibration dialog and lets the calibration process occur. 62/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 63 OPERATION Copying Recipes Press the “Copy” icon near the top of the recipe edit menu to open the copy dialog. From this menu, choose the “Source” recipe and the destination locations (1-250) that represent the available 250 recipe data registers in the selected channel. Multiple destinations can be chosen at the same time but can cause longer process times.
Page 64 OPERATION 4. If the logged-in user has permission, the active setpoints from the selected recipe will be editable. If not then the settings will be in view-only mode. Trend of flow rate and setpoint Status Information Trigger Buttons (Up to 4 triggers can be configured for a Gun/Mixer) Flow Test...
Page 65 OPERATION NOTE Only assigned triggers to the gun/mixer will be visible on this menu. In most cases only one will be configured. The volume check shows the run totals for all materials in cc or mL. Press the “Clear” button to reset the totals when not triggered.
Page 66 OPERATION Alarms Menu On the main navigation bar, the alarm icon (a) will change color and show an alarm count if an alarm exists. Open Audit Log Press the icon to open the following menu. On the Alarm menu, the top list shows active alarms, and Active Alarms the bottom list shows...
Page 67 OPERATION 2. In the alarm detail pop-up menu, press “Close” (d) to exit the menu, “Condition” (e) to see the list of conditions that may cause the indicated alarm, and “Action” (f) to see a list of potential corrective actions. Audit Log On the top-right of the Alarm menu, the “Audit Log”...
Page 68: Calibration
OPERATION CALIBRATION Flow Meter Calibration Calibration of the flow meter is recommended for each individual material that is run. This is because materials of different viscosities may cause the gears within a flow meter to turn more or less than others. Further, at low flow rates (less than 100 cc/min) flow meter operation can depend on the flow rate.
Page 69: Manual Override/Local Fluid Control
OPERATION MANUAL OVERRIDE/LOCAL FLUID CONTROL The manual-override menu can be accessed from the main dropdown menu or when the mode icon button (a) at the top of the menu bar is pressed. This function is not available from every menu. The Local Fluid Control menu (shown below) lets individual functions and outputs operate for maintenance and troubleshooting purposes.
Page 70 OPERATION Press the “Pressure Regulators” button (g) on the Press the “Solenoid Forcing” button (i) from the Local Fluid Control menu to open the menu shown Local Fluid Control Menu to open the menu shown below. on the right. This menu is only available if manual override is selected.
Page 71: Shutting Down The System
OPERATION SHUTTING DOWN THE SYSTEM Before shutting down, it is desirable to purge any material that is in tubing to prevent it from clogging fluid tubing, etc. All recipes have a “Purge All” sequence designated and when the supervisory controller calls a purge command, the system will run that sequence.
Page 72: Administrator Functions
OPERATION ADMINISTRATOR FUNCTIONS Users that are members of the “admin” group can access functions not available to other users and to modify access for other users. User Options To access the user options page, log in as an administrator and then press the “user” (a) menu key to open the user actions dialog.
Page 73 OPERATION Add User The operator interface supports up to fifty individual users. To add a user, enter the Add User menu. Fill in the parameters (i) including user name, group assignment and initial password. Delete User To delete a user, enter the Delete User menu.
Page 74 If it is suspected that someone has unauthorized access to your RF2. Contact your Corvina Cloud organization’s administrator. This could be the distributor of your equipment. If this information is not known, contact Carlisle Fluid Technologies. 74/208 77-3152-R2 (03/2023)
Page 75: Setup
OPERATION SETUP To access the main setup menu, select “Setup” from the main pull-down menu. On the main setup page, the top two selections are available only to administrators. These are “Exor Internal Menu” (a) that opens a popup dialog to allow internal settings for the Exor operator interface to be modified, and “System Configuration”...
Page 76 OPERATION Exor Internal Menu The dropdown dialog allows access to the root settings for the Exor operator interface’s internal settings. Setting IP addresses for the three networks provided with the interface (described in the Installation section above), and setting the date and time displayed on the panel are the only operations that are necessary to operate the RF2.
Page 77 OPERATION Channels Press “Next” to open the next system configuration menu, for configuration of channels. Channels that have been selected for use by a gun/mixer in the first system configuration menu will be available for configuration on this page. Definitions for each channel include: a.
Page 78 OPERATION Stations and AnyBus Gateways Press the “Next” button to open the next system configuration menu, for further configuration. Station definitions include: a. Station assignments: Each gun/mixer configured can be assigned to either panel #1 or 2. b. Description: Description of each station that is used to reference stations throughout the operator interface.
Page 79 OPERATION e. Mixer Accessories: Enables the configuration of two new options: 1) Air Cutoff Installed–Check this box when an air cut-off box is installed on a mixer that does not use one or more flush boxes. When enabled, the trigger 1 (one) and trigger 2 (two) outputs of the corresponding mixer will be turned on and off when the assigned station is started or stopped.
Page 80 OPERATION Solenoid Manifolds, Pressure/ Regulators, and Analog Outputs Press the “Next” button to open the next system configuration menu, for further configuration. a. Solenoid Manifolds: Up to four solenoid manifolds may be used by the RF2 (each having up to 16 2-solenoid modules). Manifold #1 is always enabled and must be used.
Page 81 OPERATION Function Configuration To access this menu, press the “Function Configuration” button (1) in the Setup Main Menu. In this menu, the functions can be selected along the left side of the menu. There are fifty functions available per station, pressing the arrow keys toward the bottom of the function list will page up and down. When a function is selected, its configuration information is shown on the right-hand side of the menu.
Page 82 OPERATION System Outputs System outputs are predefined outputs used internally to the system to activate certain features, etc. Just like configured outputs, these are called by functions. Options available are: A. Station “x” Load–when active, the material valve (s) for the selected recipe for the station will be active.
Page 83 OPERATION Function Configuration To access this menu, press the “Function Configuration” button (1) in the Setup Main Menu. In this menu, the functions can be selected along the left side of the menu. There are fifty functions available per station, pressing the arrow keys toward the bottom of the function list will page up and down.
Page 84 OPERATION Output Configuration To access this menu, press the “Output Configuration” button (1) in the Setup Main Menu. Along the top of this menu, the various solenoid manifolds that are installed in the system, and the discrete (hardwired) outputs can be selected (a). Only manifolds that are installed will be visible for selection.
Page 85 OPERATION c. Output ID: Depending on the type selection, different values will be asked for: Station Number: For Sequence Output or Material CCV output types, this represents the station • that the output is assigned to. Mix/Gun Number: For Trigger output types, this represents the gun or mixer that the output is •...
Page 86 OPERATION Fluid Sequences The Fluid Sequence Setup menu allows individual sequences of valve operation to be programmed. Sequences may be used for loading or purging of materials, as well as for other operations, such as bell cup wash, etc. When a sequence is called from the main menu, or from a supervisory process, the sequence will operate.
Page 87 OPERATION 7. The list of functions (c) that are used in the selected sequence will be shown. 8. Each function represents a row in the sequence and pressing the buttons (d) in each column will enable or disable the function in the given step. Buttons are highlighted blue when selected and white when not.
Page 88 OPERATION 12. Sequence Descriptions: The sequence description editor lets the user add user- defined text that is displayed for each step of a sequence. Each sequence has its own set of 12 user-defined strings. The default values (g) are shown below. The text fields on the sequence description editor page are the same as the field on the sequence run window.
Page 89 OPERATION Global Setup To modify several parameters that affect system behavior regardless of the recipe that is loaded, press “Global Parameters” (1) on the Main Setup Menu. Parameters that are not relevant based on the system configuration will not be shown. More information about the various parameters is given in “Process Configuration”–Global parameters.
Page 90 OPERATION Alarm Masking You can setup various system alarms to cause the system to shut down spray or, if deselected, they will provide a warning while the system keeps running. To do this, press “Alarm Masking” (1) in the Main Setup Menu.
Page 91 OPERATION Display Preferences The display preferences menu allows various items to be changed that do not affect system performance, but affect the way that data is displayed to the user, to include language and unit of measure selections. Select to display configuration summary on startup...
Page 92: Back-Up/Restore
OPERATION BACK-UP/RESTORE All stored settings, including recipe data, global setup data, fluid system configuration and sequences, etc. can be backed up to a USB stick or restored from USB or other media. Additionally, this data is automatically backed up to SD card daily, with each daily archive being stored for one year before being deleted.
Page 93 OPERATION Back-Up Data To backup to USB, first connect a USB flash drive into the USB port provided on the front of the control enclosure (a). The system will indicate that a device is found (b). To eject the USB drive, press the “Eject USB”...
Page 94: Diagnostics
OPERATION DIAGNOSTICS The diagnostics menu contains miscellaneous functions for further diagnosing the RF2. Navigate to the diagnostics menu by pressing the “Diagnostics” pushbutton on the main dropdown menu. Hardware Browser Audit Log Actions Some of the ethernet-enabled devices that are The operator interface audits specific events such used by the RF2 have built-in web pages that allow as user logged in, etc.
Page 95 OPERATION Auxiliary Input Status To check the functionality of inputs coming from auxiliary devices or some of the sensors that may be connected to the RF2, the Auxiliary Input Status menu allows the viewing of the input states. Restart HMI The HMI can be rebooted from the Main Diagnostics Menu showcased in the previous page by pressing the button Restart HMI (a).
Page 96: Data Log/Reporting
OPERATION DATA LOG/REPORTING The RF2 stores flow total data and in the future, more detailed runtime data will be tracked. To access the main menu for data logging, press the “Log” button (1) on the right of the upper menu bar. After pressing the button, the system will display the following screen, Flow Totals The RF2 stores basic material flow data...
Page 97 OPERATION File Access Via FTP Files stored on the operator interface, including daily archives of system settings, alarm logs, etc. can be accessed via FTP if a computer is connected to one of its three networks. An FTP access program such as WinSCP may be used for this type of access. Use the following configuration to access the RF2 data.
Page 98: Multi-Color Stack Light Functions
OPERATION MULTI-COLOR STACK LIGHT FUNCTIONS The status/stack light is found on the top of the exterior of the RF2 control panel. The light will change color and/or flash depending on the status of the RF2. Each light function is defined below. LIGHT FUNCTION Machine is in “RUN”...
Page 99 Page intentionally left blank 99/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 100: Maintenance
MAINTENANCE MAINTENANCE REGULAR MAINTENANCE PROCEDURES AND RECOMMENDATIONS Material Purge After a job is completed, remember to thoroughly purge the system. Failure to do so can cause clogs, leaks, or cross-contamination of colors and material when the system is disassembled. Regular Inspection Continuous use or lack of use of the system can cause a system malfunction.
Page 101: Top Level Part Numbers
MAINTENANCE TOP LEVEL PART NUMBERING 310 C # # # # Comms Wireless Number of Number of Number of Solenoid Manifolds 0 = No Gateway 0 = None Automatic Manual Pulse 1 = 1 Manifold (32 solenoids) 1 = Ethernet IP 1 = Wifi (MVR / DR1) Channels...
Page 102: Component View And Spare Parts
MAINTENANCE COMPONENT VIEWS & SPARE PARTS RF2 CONTROLLER 102/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 103 MAINTENANCE RF2 CONTROLLER-TOP LEVEL Item Part No. Description 310-5000 Control Enclosure *See 1CD Flow meter cables for different channel counts *See Table 3 310-3940 Pressure Regulator *See Table 4 310-3960 Solenoids 310-2010 Mounting Bracket Cover-Pressure Regulators Cover-Solenoids FLOW METER OPTIONS (DIFFERENT CHANNEL COUNTS) Code-Top Level Part No.
Page 104 MAINTENANCE OUTER ENCLOSURE 104/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 105 MAINTENANCE OUTER ENCLOSURE Item Part No. Description Control Enclosure Door Frame Control Enclosure Thermoform Slotted Door Latch E-Stop Decal 310-4127 USB WATERPROOF COVER 310-4128 CABLE, USB, PANEL MOUNT, 1M CABLE 310-4129 ETHERNET BULKHEAD, RJ45 FEMALE TO FEMALE CONNECTOR, BULKHEAD, M12, 5PIN, FEMALE TO LEAD, 1M BULKHEAD CONNECTOR, 7/8"...
Page 106 MAINTENANCE CONTROL BACKPANEL 222 223 213 214 215 216 106/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 107 MAINTENANCE CONTROL BACKPANEL Item Part No. Description Electronics Back Panel 310-4116 SAFETY RELAY 310-4104 ELEC CIRC PROT, 4CH, CLASS 2 310-4105 ETH SWITCH, UNMANAGED, 8PRT PLC, 2MB TERMINAL, SCREW, KIT, 5069 CPU 310-4147 POWER SUPPLY, 24VDC, 240W, 10A 240-5176 CIRC. BREAKER, 2 POLE, 5A BOLT, MOUNTING 310-4126 LINE FILTER, 6A, 2STAGE...
Page 108 MAINTENANCE PRESSURE REGULATOR MODULES 301.4 303 312 301.8 309 310 311 108/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 109 MAINTENANCE PRESSURE REGULATOR MODULES Code-Top Level Item Part No Description Column C PRESSURE MANIFOLD ASSEMBLY, 4 REGULATORS 301.4 310-3910 (VTEM-S1-27-E1-B1-Q10-U-Q6-CC-BAP-2PD) Included w/ COMM MODULE, FOR FESTO VTEM REGULATORS manifold (50E-F36GCQP-P) 310-4136 CBL, ETHERNET, RJ45-M12-90, 1M 310-4140 CBL, MINI (7/8”), 5P, 2M, F-M Included w/ UC-3/8 Pneumatic muffler (comes with 310-3911)
Page 110 MAINTENANCE PRESSURE REGULATOR MODULES (cont.) 301.4 303 312 301.8 309 310 311 110/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 111 MAINTENANCE PRESSURE REGULATOR MODULES (cont.) Code-Top Level Item Part No Description Column C PRESSURE MANIFOLD ASSEMBLY, 4 REGULATORS 301.4 310-3910 (VTEM-S1-27-E1-B1-Q10-U-Q6-CC-BAP-2PD) PRESSURE MANIFOLD ASSEMBLY, 8 REGULATORS 301.8 310-3911 (VTEM-S1-27-E1-B1-Q10-U-Q6-4C-BAP-4PD) incl. w/ COMM MODULE, FOR FESTO VTEM REGULATORS manifold (50E-F36GCQP-P) 310-4136 CBL, ETHERNET, RJ45-M12-90, 1M 310-4140 CBL, MINI (7/8”), 5P, 2M, F-M...
Page 112 MAINTENANCE SOLENOID MANIFOLDS 112/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 113 MAINTENANCE SOLENOID MANIFOLDS Item Part No. Description 310-3921 VALVE COMM MODULE, EIP VALVE, PNEUMATIC MANIFOLD 16PORT-16 310-3920 DUAL SOLENOIDS (VTUG-10-VRPT-B1T-T516B- UB-QH4SU-16K) UC-3/8 Pneumatic muffler (comes with 310-3920) 20-7022 G1/8 - 4 mm Tube 20-7028 VTUG Mounting Bolts (M4 20 mm) 20-7026 VTUG Mounting Washers 20-7027...
Page 114 MAINTENANCE FLUID MODULE WEEPING (See manual No. LN-9112-00 for additional details) 114/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 115 MAINTENANCE FLUID MODULE-WEEPING Item Part No. Description 310-3301 FLUID CONTROL PANEL TR-SSMM-147 02 WEEPING MVR TR-SSMM-148 03 WEEPING MVR TR-SSMM-225 04 WEEPING MVR 4-6JIC FITTING, 1/4” NPS (M) x 3/8” JIC (F) 4SN-6JIC FITTING, 1/4” NPS (F) x 3/8” JIC (M) 310-2806 MOUNTING BRACKET 310-9000...
Page 116 MAINTENANCE FLUID MODULE WEEPLESS (See manual No. LN-9225-00 for additional details) 116/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 117 MAINTENANCE FLUID MODULE-WEEPLESS Item Part No. Description 310-3301 FLUID CONTROL PANEL 76624-02 02 WEEPING MVR 76624-03 03 WEEPING MVR 76624-04 04 WEEPING MVR 4SN-6JIC FITTING, 1/4” NPS (F) x 3/8” JIC (F) 4-6JIC FITTING, 1/4” NPS (M) x 3/8” JIC (M) 310-2806 MOUNTING BRACKET 310-9000...
Page 118 MAINTENANCE FLUID MIX PANEL 2K Low Pressure: Flushable/Non-Flushable 19 18 16 15 14 2K LOW PRESSURE FLUSHABLE (-11) 19 18 16 15 14 2K LOW PRESSURE NON-FLUSHABLE (-12) 118/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 119 MAINTENANCE FLUID MIX PANEL-2K LOW PRESSURE: FLUSHABLE/NON-FLUSHABLE 2K Low 2K Low 3K Low 2K High Pressure Pressure Non- Pressure Item Part No. Description Pressure Flushable Flushable Flushable (-22) (-11) (-11) (-13) 310-3807 FLUID MIX PANEL WELDMENT 78015 2K MIX BLOCK 22-280 CHECK VALVE ASSEMBLY 22-285...
Page 120 MAINTENANCE FLUID MIX PANEL 2K High Pressure & 3K Low Pressure: Flushable Staged Mixing 20 19 16 15 2K HIGH PRESSURE (-22) 19 18 16 15 3K LOW PRESSURE FLUSHABLE STAGED MIXING (-13) 120/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 121 MAINTENANCE FLUID MIX PANEL-2K LOW PRESSURE (FLUSHABLE/NON-FLUSHABLE) 2K Low 2K Low 3K Low 2K High Pressure Pressure Non- Pressure Item Part No. Description Pressure Flushable Flushable Flushable (-22) (-11) (-11) (-13) 310-3807 FLUID MIX PANEL WELDMENT 78015 2K MIX BLOCK 22-280 CHECK VALVE ASSEMBLY 22-285...
Page 122 MAINTENANCE REPAIR KITS (WEAR ITEMS) REPAIR KITS (WEAR ITEMS) Auto Auto Description Category qty. qty. qty. qty. KK-4841 CCV Repair Kit, LP Fluid Panel 240-2048 HP CCV Seal Kit, Internal Fluid Panel 240-2048 HP CCV Seal Kit, External Fluid Panel 310-9017-K5 Flowmeter Seal Kit, 5 Pack Fluid Panel 77052-00...
Page 123 MAINTENANCE SPARE ASSEMBLIES (RECOMMENDED) SPARE ASSEMBLIES (RECOMMENDED) Auto Auto Description Category qty. qty. qty. qty. CCV-503-SS CCV Valve, LP Fluid Panel 240-2012 CCV Valve, HP Fluid Panel 310-9010 Flowmeter Body Fluid Panel 310-9011 Flowmeter Dual Probe Pickup Fluid Panel 240-2061 Pulse Valve Assembly Fluid Panel HGB-510-R1-CO HGB Fluid Regulator, Air-Piloted...
Page 124: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING Although the RF2 is a complex machine, troubleshooting the unit is straightforward, with a few basic steps. ALARM LIST The alarm dialog is the first indication that something may be wrong with the RF2 control processes. Below is a list of alarms and troubleshooting steps. ALARM DETAILS &...
Page 125 TROUBLESHOOTING ALARM DETAILS & TROUBLESHOOTING TIPS DESCRIPTION The indicated station (x) has experienced a failed (incomplete) fluid sequence. Material may not be properly loaded or purged from the system. This occurs when an interlock is lost during a sequence. Check all wired interlocks Station (x)-Fluid to make sure these are not turning on at inappropriate times.
Page 126 TROUBLESHOOTING ALARM DETAILS & TROUBLESHOOTING TIPS DESCRIPTION A Flow Rate Out Of Tolerance Fault has occurred, shutting down the station. Determine if fluid delivery is ok, fluid pressures are correctly set, etc. Check for restrictions in any of the fluid channels. Flow Rate Shutdown Check material viscosity for abnormalities Check recipe settings for flow tolerance...
Page 127 TROUBLESHOOTING ALARM DETAILS & TROUBLESHOOTING TIPS DESCRIPTION RF2 has determined flow rate for this channel is low. Determine if fluid delivery is ok, fluid pressures are correctly set, etc. Check for restrictions in any of the fluid channels. Channel (x)-Low Flow Check material viscosity for abnormalities Check recipe settings for flow tolerance Check Flow Sensor Calibration/Operation...
Page 128: Troubleshooting-Festo Vtem Pressure Regulator Manifold
TROUBLESHOOTING ALARM DETAILS & TROUBLESHOOTING TIPS DESCRIPTION The flow actuator (MVR or DR1) is operating at its maximum pilot pressure signal, but flow rate is low. Channel (x)-Flow Out Of Check that the desired flow rate is attainable given the system flow restrictions Range (gun tip settings, tubing size and lengths, etc.) Check material viscosity for abnormalities...
Page 129 TROUBLESHOOTING Set the IP address of the connected PC to 101.1.1.99. Open a web browser and enter 101.1.1.38 (a) To troubleshoot a module, click the configuration tab (b). 129/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 130 TROUBLESHOOTING Click on any module to select it (c). Select the monitor tab (d) to show a list of malfunctions (e). The example below shows that the supply pressure is too low (f). If the fluid panels for the RF2 are installed too far from the unit, tune the pressure regulators. To do this, press the login key (g) and enter the password (h) to log into the VTEM unit.
Page 131 TROUBLESHOOTING Once logged in, select the overview tab (i) and the module (j) to edit. It is necessary to “Take Write Permissions from the PLC” (k) to make any changes. Changes are not permitted when the PLC is in communication with the VTEM manifold, so the M12 Ethernet cable at the front of the manifold must be unplugged to select the box below.
Page 132: Troubleshooting-Festo Vtug Solenoid Manifold
TROUBLESHOOTING When edits are made, select “Accept values for configuration” (n), then press “Save Configurations” (o). If the configuration is not saved, the unit will revert to its earlier settings upon start-up. TROUBLESHOOTING—FESTO VTUG SOLENOID MANIFOLD To replace a defective pressure regulator module, loosen the bolts on the module, then pull the module directly out.
Page 133 TROUBLESHOOTING The RF2 can control up to four solenoid modules. These modules can be installed later in the field if not • initially installed in the purchased configuration. Each manifold (1-4) must be set to a specific IP address as listed below: Manifold #1: 101.1.1.30 •...
Page 134 TROUBLESHOOTING 4. Open “Festo Field Device Tool” software. This can be downloaded from Festo’s website. 5. Scan (a) the network and find the module (b) you wish to modify. Highlight it and select “Network” (c). 6. Change the IP settings (d) to 101.1.1.x (from list specified in the previous page). 7.
Page 135: Appendix Fieldbus I/O
APPENDIX APPENDIX FIELDBUS I/O There are two methods for communicating to the RF2 over fieldbus. Direct CIP access to tag arrays given below. No gateway is used. • RF2 Input Array (PLC -> RF2): • AuxInArr (SINT 496) • RF2 Output Arrays (RF2 -> PLC): •...
Page 136 APPENDIX Communications Handshake: The RF2 will fault if it detects a connection has been lost between its master controller and itself after communications has been established. It detects communications through a handshaking word which it increments after the master controller has echoed it back. The master controller communicating must set its output byte #1 equal to its input byte #1 continuously.
Page 137 APPENDIX RF2 Input Array (Master PLC Write) (a) 137/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 138 APPENDIX RF2 Output Array 1 (Master PLC Read) (b) 138/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 139 APPENDIX RF2 Output Array 2 (Master PLC Read) (c) Message Polling: It is recommended to poll the messages on a periodic interval. In the example code the RF2 Inputs and Outputs are offset by 20 milliseconds. Note–it is not always necessary to receive both RF2 Output Arrays–the second array is used only if active recipe data is being communicated, which is not required for running the RF2.
Page 140 APPENDIX The RF2 Communications arrays represent the following data: RF2 INPUT ARRAY-SINT 496 Address Length Datatype Description 1 Byte SINT System Control Byte 0-See Detail Below 1 Byte SINT Handshake Word 1 Byte SINT Station 1 Control Byte 0-See Detail Below 1 Byte SINT Station 1 Control Byte 1-See Detail Below...
Page 141 APPENDIX RF2 INPUT ARRAY-SINT 496 (cont.) Address Length Datatype Description 50, 51 2 Byte Gun/Mix 3 Flow Command (0-3500 cc) 1 Byte SINT Gun/Mix 4 Trigger 1 Byte SINT RESERVED FOR ADDL MIX CTRL 54, 55 2 Byte Gun/Mix 4 Flow Command (0-3500 cc) 1 Byte SINT Gun/Mix 5 Trigger...
Page 142 APPENDIX RF2 INPUT ARRAY-SINT 496 (cont.) Address Length Datatype Description 76, 99 SINT Reserved 100, 101 2 Byte Read Register #1 Tag ID 102, 103 2 Byte Read Register #2 Tag ID 104, 105 2 Byte Read Register #3 Tag ID 106, 107 2 Byte Read Register #4 Tag ID...
Page 143 APPENDIX RF2 INPUT ARRAY-SINT 496 (cont.) Address Length Datatype Description 184, 187 4 Byte DINT/REAL Write Register #2 Data (Real or DINT) format 188, 191 4 Byte DINT/REAL Write Register #3 Data (Real or DINT) format 192, 195 4 Byte DINT/REAL Write Register #4 Data (Real or DINT) format 196, 199...
Page 144 APPENDIX SYSTEM CONTROL BYTE 0 Address Length Datatype Description 1 Bit Bool Strobe Job 1 Bit Bool Purge 1 Bit Bool Spare 1 Bit Bool Seq Run Bit * 1 Bit Bool Seq Select Bit 0 * 1 Bit Bool Seq Select Bit 1 * 1 Bit Bool...
Page 145 APPENDIX RF2 OUTPUT ARRAY 1-SINT 496 Address Length Datatype Description 1 Byte SINT System Status Byte 0-See Detail Below 1 Byte SINT Handshake word 1 Byte SINT Station 1 Status Byte 0-See Detail Below 1 Byte SINT Reserved 4, 5 2 Byte Station 1 Active Recipe (1-250), 0 = No Recipe Loaded 1 Byte...
Page 146 APPENDIX RF2 OUTPUT ARRAY 1-SINT 496 (cont.) Address Length Datatype Description 112, 115 4 Byte REAL Selected Channel Pulse Rate (Future) 116, 159 Reserved 160, 161 2 Byte Read Data Register #1-ID Echo 162, 163 2 Byte Read Data Register #2-ID Echo 164, 165 2 Byte Read Data Register #3-ID Echo...
Page 147 APPENDIX RF2 OUTPUT ARRAY 1-SINT 496 (cont.) Address Length Datatype Description 1 Byte SINT Alarm Word 3-Byte 0 1 Byte SINT Alarm Word 3-Byte 1 1 Byte SINT Alarm Word 3-Byte 2 1 Byte SINT Alarm Word 3-Byte 3 1 Byte SINT Alarm Word 4-Byte 0 1 Byte...
Page 148 APPENDIX RF2 OUTPUT ARRAY 1-SINT 496 (cont.) Address Length Datatype Description 349..352 4 Byte Real Fluid Usage Data-Selected Data-Mat. C 353..356 4 Byte Real Fluid Usage Data-Selected Data-Mat. Total 357..360 4 Byte Real Fluid Usage Data-Selected Data-Clean 361..495 133 Byte Reserved SYSTEM STATUS BYTE 0 (WORD 0) Address...
Page 149 APPENDIX CHANNEL STATUS BYTE 0 (WORD 82-CHANNEL DATA FROM WORD 80) Address Length Datatype Description 1 Bit Bool Flow Started 1 Bit Bool Calibration Active 1 Bit Bool Manual Override Active 1 Bit Bool Spare 1 Bit Bool Spare 1 Bit Bool Spare 1 Bit...
Page 150: Schematics
APPENDIX SCHEMATICS TABLE OF CONTENTS INTELLIFLOW RF2 MAIN CONTROL Drawing # Description Cover Sheet/Table of Contents Preliminary 1 Schematic Legend Descriptions Preliminary 2 Wire Colors Preliminary 3 Wire Gauges and Ampacity Preliminary 4 Reserved for IEC Notes Preliminary 5 Cables Power, PLC, HMI Safety I/O Cards Digital Input Card 1...
Page 151 APPENDIX REVISION LIST REVISION LIST Version Engineer Date Description 06/01/2020 DESIGN 12/10/2020 AS BUILT-ALPHA 01/25/2021 DESIGN UPDATES 05/26/2021 PRE-PRODUCTION UPDATES 07/27/2021 UPDATES AFTER EMC TESTING 08/23/2021 AFTER FIRST BETA TEST 02/03/2022 PRODUCTION RELEASE 02/13/2023 UPDATES 151/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 152 APPENDIX PRELIMINARY 1 152/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 153 APPENDIX PRELIMINARY 1 (cont.) 153/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 154 APPENDIX PRELIMINARY 2 WIRE COLORS Wire Reference Color BLACK WHITE BLUE GREEN ORANGE BROWN YELLOW FERRULES TO BE USED ON ALL WIRES (UNLESS NOTED) Wire Reference Description BLACK UNGROUNDED LINE VOLTAGE WHITE UNGROUNDED DC VOLTAGE WHITE/BLUE GROUNDED DC COMMON GREEN/YELLOW GROUND WIRE COLORS Wire Reference...
Page 155 APPENDIX PRELIMINARY 2 (cont.) WIRE COLORS (CONT.) Wire Reference Color WHT_ORG WHITE w/ORANGE STRIPE ORG_WHT ORANGE w/WHITE STRIPE GRN_YLW GREEN w/YELLOW STRIPE PRELIMINARY 3 WIRE GAUGE (UNLESS NOTED) USE MIN 75 DEGREE C COPPER WIRE American Wire Gauge Diameter Cross Sectional Area Ampacity (75°...
Page 156 APPENDIX PRELIMINARY 4 RESERVED FOR IEC DOCUMENTATION 156/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 157 APPENDIX PRELIMINARY 5 CABLE LIST Cable Part Cable Type Location Number Number CBL 128A ETHERNET 3FT 310-4135 ETHERNET SWITCH X1 TO BULKHEAD BULKHEAD CP128 TO E/P PRESSURE CBL 128A-1 ETHERNET RJ45-M11-90, 1M 310-4136 MANIFOLD X1 CBL 128B ETHERNET 3FT 310-4135 ETHERNET SWITCH X2 TO PLC A1 CBL 128C ETHERNET 5FT...
Page 158 APPENDIX DRAWING 1 158/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 159 APPENDIX DRAWING 1 (cont.) 159/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 160 APPENDIX DRAWING 2 160/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 161 APPENDIX DRAWING 2 (cont.) 161/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 162 APPENDIX DRAWING 3 162/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 163 APPENDIX DRAWING 3 (cont.) 163/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 164 APPENDIX DRAWING 4 164/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 165 APPENDIX DRAWING 4 (cont.) 165/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 166 APPENDIX DRAWING 5 166/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 167 APPENDIX DRAWING 5 (cont.) 167/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 168 APPENDIX DRAWING 6 168/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 169 APPENDIX DRAWING 6 (cont.) 169/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 170 APPENDIX DRAWING 7 170/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 171 APPENDIX DRAWING 7 (cont.) 171/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 172 APPENDIX DRAWING 8 172/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 173 APPENDIX DRAWING 8 (cont.) 173/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 174 APPENDIX DRAWING 8B 174/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 175 APPENDIX DRAWING 8B (cont.) 175/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 176 APPENDIX DRAWING 8C 176/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 177 APPENDIX DRAWING 8C (cont.) 177/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 178 APPENDIX DRAWING 9 178/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 179 APPENDIX DRAWING 9 (cont.) 179/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 180 APPENDIX DRAWING 10 180/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 181 APPENDIX DRAWING 10 (cont.) 181/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 182 APPENDIX DRAWING 11 182/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 183 APPENDIX DRAWING 11 (cont.) 183/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 184 APPENDIX DRAWING 12 184/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 185 APPENDIX DRAWING 12 (cont.) 185/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 186 APPENDIX DRAWING 21 186/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 187 APPENDIX DRAWING 21 (cont.) 187/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 188 APPENDIX DRAWING 22 188/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 189 APPENDIX DRAWING 22 (cont.) 189/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 190 APPENDIX DRAWING 23 CTEU-EP 190/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 191 APPENDIX DRAWING 23 (cont.) CTEU-EP 191/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 192 APPENDIX DRAWING 24 192/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 193 APPENDIX DRAWING 24 (cont.) CPX-FB36 P2405 193/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 194 APPENDIX DRAWING 25 194/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 195 APPENDIX DRAWING 25 (cont.) 195/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 196 APPENDIX DRAWING 26 196/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 197 APPENDIX DRAWING 26 (cont.) 197/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 198 APPENDIX DRAWING 26B 198/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 199 APPENDIX DRAWING 26B (cont.) 199/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 200 APPENDIX DRAWING 26C 200/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 201 APPENDIX DRAWING 26C (cont.) 201/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 202 APPENDIX DRAWING 26D 202/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 203 APPENDIX DRAWING 26D (cont.) 203/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 204 APPENDIX DRAWING 26E 204/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 205 APPENDIX DRAWING 26E (cont.) 205/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 206: Manual Change Summary
MANUAL CHANGE SUMMARY MANUAL CHANGE SUMMARY Date Description 10/12/2021 1st Draft 12/20/2022 Added Rev. H electrical schematics (Appendix section) 03/13/2023 Added Rev. J electrical schematics (Appendix section) 03/23/2023 Added pulse valve adjustment and Cloud/Internet connection pages 206/208 77-3152-R2 (03/2023) www.carlisleft.com...
Page 207 Page intentionally left blank 207/208 www.carlisleft.com 77-3152-R2 (03/2023)
Page 208: Warranty Policy
China Japan Australia For the latest information about our products, visit www.carlisleft.com Carlisle Fluid Technologies is a global leader in innovative finishing technologies. Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. ® ® ® ®...

Carlisle Fluid Technologies Ransburg IntelliFlow RF2 Manual

Quick Links

Troubleshooting

Need help?

Questions and answers

Related Manuals for Carlisle Fluid Technologies Ransburg IntelliFlow RF2

Summary of Contents for Carlisle Fluid Technologies Ransburg IntelliFlow RF2

Table of Contents