Related Manuals for Carlisle Fluid Technologies Ransburg AER4006-01
Summary of Contents for Carlisle Fluid Technologies Ransburg AER4006-01
- Page 1 SERVICE MANUAL Turbine Inspection and Rebuild Procedures Models: AER4006-01 & AER4006-00 SI-22-08-R1 (10/2022) 1 / 22 www.carlisleft.com...
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Page 2: Table Of Contents
CONTENTS CONTENTS SAFETY: Safety Precautions ................................3 Hazards / Safeguards ..............................4 INTRODUCTION: Equipment and Materials Required ..........................8 Important Numbers ................................9 MAINTENANCE: 10-19 Tear Down Procedures and Visual Inspection of Parts ....................10 Rebuild Procedures ..............................16 PARTS IDENTIFICATION: 20-21 Spindle Replacement ..............................20 Master Parts Listing Covers AER4006-01 and Prior Model AER4006-00 ..............21 Service Kits for AER4006-00 and AER4006-01 ......................21... -
Page 3: Safety
This information relates to USER SAFETY and PREVENTING and safety literature for your equipment, contact your local EQUIPMENT PROBLEMS. To help you recognize this Carlisle Fluid Technologies representative or Carlisle Fluid information, we use the following symbols. Please pay Technologies technical support. -
Page 4: Hazards / Safeguards
SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present in the Improper or inadequate operation spray area and tested periodically. and maintenance procedures will cause a fire hazard. - Page 5 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate operation Electrostatic arcing must be prevented. Safe sparking and maintenance procedures will distance must be maintained between the parts being cause a coated and the applicator.
- Page 6 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Spray Area / High Voltage Parts being sprayed and operators in the spray area must be There is a high voltage device Equipment properly grounded.
- Page 7 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Equipment High voltage equipment is Unless specifically approved for use in hazardous locations, utilized in the process. Arcing the power supply, control cabinet, and all other electrical in the vicinity of flammable or equipment must be located outside or applicable country...
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Page 8: Introduction
INTRODUCTION Return To Contents INTRODUCTION EQUIPMENT AND MATERIALS ATTENTION! REQUIRED † Flooded turbine motors - prove to be difficult to repair if not addressed immediately after being 1. 1000 grit or finer abrasive paper or cloth 1-inch-wide flooded. It’s difficult to impossible to flush the x 8 1/2 inch-long strips (25mm wide x 200mm long) contaminated “hardened”... -
Page 9: Important Numbers
INTRODUCTION Return To Contents CAUTION † Latex gloves and safety glasses are required and must be worn throughout the entire teardown and rebuild procedures. Failure to do so may result in injuries. IMPORTANT NUMBERS Serial Number of Turbine Motor can be located on face as shown. -
Page 10: Maintenance
MAINTENANCE Return To Contents MAINTENANCE TEAR DOWN PROCEDURES & NOTE VISUAL INSPECTION OF PARTS † Alignment mark given on shaft and plate. Remove four (4) (AER0055-00) cover screws from the Using RPM-412 Wrench included with AER-5001 Applicator, housing (AER0030-00) using 2.5mm Allen Key. to hold the main shaft. - Page 11 MAINTENANCE Return To Contents NOTE † IMPORTANT NOTE : ALL PARTS SHOWN BE- LOW ARE INTERCHANGEABLE WITH AER4006-00 TURBINE MOTOR. Remove the retaining screws as shown below using 1.5mm Hex Allen. Once all retaining screws (AER0054-00) are removed from the air bearing and thrust plate, remove air bearing (A14779- 00), spacer ring, and thrust plate (A14781-00) from the shaft carefully.
- Page 12 MAINTENANCE Return To Contents Taper Verification Apply Die Makers ink to the taper of shaft and allow to dry if using spray on version. If wet version, use sparingly. Install Master Bell Cup, a known good plastic bell cup, pref- erably new.
- Page 13 MAINTENANCE Return To Contents Inspect Air Bearing Faces ATTENTION! Critical features of the air bearings (A14779-00 and A14781-00) are the air jets circled in red below, and the annular groove .002” (.05mm) Depth shown with white arrow. † If the turbine motor has been flooded with material, it is critical to clean the bearing jets immediately, If the annular groove is missing, the bearing must be re- within the first 30 minutes of being flooded.
- Page 14 MAINTENANCE Return To Contents Air Bearing Jet Inspection Polish Shaft Using a 0.0055” (0.140mm) diameter wire, inspect all Use a fine abrasive paper (1000 grit) to clean the outside bearing air jet holes in radial bearing (A14779-00) and diameter of the shaft as shown. This precut sandpaper is thrust bearing (A14781-00) making sure they are clean and included in service kit (AER4019-00).
- Page 15 MAINTENANCE Return To Contents Polishing Thrust Faces on Shaft NOTE If there is bronze bearing material on the thrust faces of the † Always use safety goggles and latex or nitrile shaft disc, polish both surfaces using CAMI 1000 grit abrasive gloves when using compressed solvents.
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Page 16: Rebuild Procedures
MAINTENANCE Return To Contents REBUILD PROCEDURES Reassembly of the turbine motor - Spacer to bearing alignment requirements Make sure to align spacer to corresponding holes on bearing (A14779-00) as shown. If not in correct alignment, there will be no bearing air passing through bearings to support the shaft. - Page 17 MAINTENANCE Return To Contents Installation of the eight (8) SHCS to retain air bearing assembly Insert the eight (8) stainless steel screws into the bearing assembly as shown. Snug the screws in alternating pattern to draw the bearings together in an even fashion. Torque screws to 5-6 lbs.-in.
- Page 18 MAINTENANCE Return To Contents Install Rotor Onto Shaft Install Feed Plate Onto Shaft Alignment marks must be observed as noted in red circle during assembly of shaft and rotor. Prior to assembly of the rotor to shaft install feed plate (A14788-00) that was removed earlier.
- Page 19 MAINTENANCE Return To Contents If housing assembly (AER0030-00) is difficult to place on Once housing is set in place and holes are aligned install shaft assembly and feed plate, apply a small amount of (AER0055-00) SHCS screws and tighten using 2.5mm Hex petroleum grease (A11545-00) on the O-ring surfaces.
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Page 20: Parts Identification
PARTS IDENTIFICATION Return To Contents PARTS IDENTIFICATION IMPORTANT NOTE: All parts shown below are a interchangeable with AER4006-00 turbine motor. Spindle Replacement ITEMS WITH AN ASTERISK “*” ARE ONLY AVAILABLE IN KIT AER4019-00. ITEM WITH ASTERISK “**” COMES AS A MATCHED KIT ONLY, USE ONLY MATCHED COMPONENTS. ITEMS WITH TWO ASTERISKS “**”... -
Page 21: Master Parts Listing Covers Aer4006-01 And Prior Model Aer4006-00
PARTS IDENTIFICATION Return To Contents MASTER PARTS LISTING COVERS AER4006-01 AND PRIOR MODEL AER4006-00 AER4006-01 BOM Description Item # New Part # Old Part # AER0030-00 HOUSING, ENGRAVED, AIR TURBINE LSME0039-00 BALL, 5/16" STAINLESS STEEL AER0052-01 O-RING, NITRILE, BUNA N, 75 SHORE HARDNESS A14785-00 AER4007-00 SHAFT, SPACER, AND ROTOR ASSEMBLY... - Page 22 Fax: +61 (0) 2 8525 7575 For the latest information about our products, visit www.carlisleft.com. Carlisle Fluid Technologies is a global leader in innovative finishing technologies. Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. , Binks , DeVilbiss...
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