Marlo Incorporated CMP Series Installation, Operation And Maintenance Manual

Automatic water conditioners

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"CMP & C" Series
Metered Series
AUTOMATIC WATER
CONDITIONERS
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
FILL IN FOR FUTURE REFERENCE
MODEL NO:___________________________________________
SERIAL NO:___________________________________________
DATE INSTALLED:_____________________________________ _
DEALER:__________________________________ ____________
8-198 R1

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Summary of Contents for Marlo Incorporated CMP Series

  • Page 1 “CMP & C” Series Metered Series AUTOMATIC WATER CONDITIONERS INSTALLATION, OPERATION, AND MAINTENANCE MANUAL FILL IN FOR FUTURE REFERENCE MODEL NO:___________________________________________ SERIAL NO:___________________________________________ DATE INSTALLED:_____________________________________ _ DEALER:__________________________________ ____________ 8-198 R1...
  • Page 2: Specification Table

    “CMP & C” Series Automatic Water Conditioners SPECIFICATION TABLE Units Model Number CMP-22K CMP-30K CMP-40K CMP-45K CMP-60K CMP-22-C CMP-30-C 22,836 30,448 38,060 45,672 60,896 22,836 30,448 Exchange Capacity 19,509 26,012 32,515 39,018 52,024 19,509 26,012 Kilograms 14,514 19,352 24,190 29,028 38,704 14.514 19,352...
  • Page 3 “CMP & C” Series Automatic Water Conditioners 8-198 R1...
  • Page 4: Installation Fitting Assemblies

    “CMP & C” Series Automatic Water Conditioners Installation Fitting Assemblies Installation fittings connect to the control valve or the bypass valve using nuts that only require hand tightening. Hand tight nut connections between control valve and installation fittings, control valve and bypass valve, and bypass valve and installation fittings allow for ease serviceability.
  • Page 5 “CMP & C” Series Automatic Water Conditioners GENERAL Shut off all water at main supply valve. Shut off the fuel supply to water heater. Open faucets (hot and cold) nearest pump or water meter to relieve pressure and drain system. Move softener into the installation position.
  • Page 6 “CMP & C” Series Automatic Water Conditioners PRESSURE TEST THE INSTALLATION The plumbing system can now be checked for any possible leaks Put the unit into backwash. To do this, push and hold the REGEN button for 3-5 seconds. When the Valve stops cycling, unplug the unit.
  • Page 7: Control Valve Function And Cycles Of Operation

    “CMP & C” Series Automatic Water Conditioners Control Valve Function and Cycles of Operation This glass filled Noryl fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or filter. When the control valve is set up as a softener, the control valve can be set to perform down flow or up flow regeneration with the proper piston.
  • Page 8: Installer Displays/Settings

    “CMP & C” Series Automatic Water Conditioners Step 1 Installer Displays/Settings NEXT REGEN STEP 1 - Press NEXT and simultaneously for 3 seconds. CLOCK STEP 2 - Hardness: Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the buttons.
  • Page 9 “CMP & C” Series Automatic Water Conditioners Regeneration Mode 2 8 : 2 2 REGEN Typically a system is set to regenerate at a time of low water usage. An example of a time with low water usage is when a household is asleep. If there is a demand for water when the system is regenerating, untreated water will be used.
  • Page 10: Flow Diagrams

    “CMP & C” Series Automatic Water Conditioners FLOW DIAGRAMS flow diagram...service flow diagram...backwash TO DRAIN PISTON ROD IS PISTON ROD IS BOTTOMED BELOW 2nd STEP DOWN OUT IN “HOME” POSITION SUPPLY SUPPLY WATER WATER OUTLET PORT FOR OUTLET PORT FOR SERVICE WATER SERVICE WATER SUPPLY WATER...
  • Page 11 “CMP & C” Series Automatic Water Conditioners Bypass Valve The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to per- form control valve repairs or maintenance. The WS1 bypass valve is particularly unique in the water treatment industry due to its versatility and state of the art design features.
  • Page 12 8-198 R1...
  • Page 13: Drive Cap Assembly, Downflow Piston, Upflow Piston, Regenerant Piston And Spacer Stack Assembly

    “CMP & C” Series Automatic Water Conditioners Drive Cap Assembly, Downflow Piston, Upflow Piston, Regenerant Piston and Spacer Stack Assembly Item No. Part No. Description Quantity V3005 *Spacer Stack Assembly w/o o-rings V3004 Drive Cap Assembly V3135 O-Ring 228  (use Valve O-ring Kit) ...
  • Page 14 “CMP & C” Series Automatic Water Conditioners Injector Cap, Injector Screen, Injector, Plug , O-Ring, Refill and Refill Port Plug, &Drain Line - 3/4”  Part of Kit, O-ring (Item #51, pg. 20) � 25a, 25b � � Proper flow washer orientation directs water flow towards the washer face with rounded edge.
  • Page 15: Injector Cap, Injector Screen, Injector, Plug And O-Ring

    “CMP & C” Series Automatic Water Conditioners Injector Cap, Injector Screen, Injector, Plug and O-Ring Item No. Part No. Description Quantity V3176 Injector Cap V3152 O-Ring 135 (Use Valve O-ring Kit)  V3177 Injector Screen V3010-1Z Injector Assembly Z Plug See note V3010-1A Injector Assembly A Black...
  • Page 16: Parts Listing

    “CMP & C” Series Automatic Water Conditioners “C” Series Valve (Metered Shown) Media Tank Brine Media Tank Jacket Valve w/ Cover Brine Tank Cover Assembly Media Distributor Tube Brine Line Hosing w/ Screen Brine Well Caps Brine Well Brine Brine Valve Safety Valve Safety Brine Tank...
  • Page 17: Water Meter And Meter Plug

    “CMP & C” Series Automatic Water Conditioners Water Meter and Meter Plug Item No. Part No. Description Quantity V3151 Nut 1” Quick Connect V3003 Meter Assembly V3118-01 Turbine Assembly V3105 O-Ring 215 (Use Valve O-ring Kit) V3003-01 Meter Plug Assembly (Time clock option) *Item #37 includes Items #38 &...
  • Page 18: Complete Assembly

    “CMP & C” Series Automatic Water Conditioners Item No. Part No. Description Quantity V3151 Nut 1” Quick Connect V3150 Split Ring V3105 O-Ring 215 (Kit available - see Item #10)  V3145 Bypass 1” Rotor V3146 Bypass Cap V3147 Bypass Handle V3148 Bypass Rotor Seal Retainer V3152...
  • Page 19 “CMP & C” Series Automatic Water Conditioners (Standard) (Optional) Order No: V3007 Order No: V3007-01 Description: Fitting 1” PVC Male NPT Elbow Assembly Description: Fitting 3/4” & 1” PVC Solvent 90 Drawing No. Order No. Description Quantity Drawing No. Order No. Description Quantity V3151...
  • Page 20 “CMP & C” Series Automatic Water Conditioners Table 15 Troubleshooting Procedures Problem Possible Cause Solution a. Connect power a. Transformer unplugged 1. Timer does not display b. No electric power at outlet b. Repair outlet or use working outlet time of day c.
  • Page 21 “CMP & C” Series Automatic Water Conditioners Troubleshooting Procedures (continued) Problem Possible Cause Solution a. Motor not operating a. Replace motor b. No electric power at outlet b. Repair outlet or use working outlet c. Defective transformer c. Replace transformer 6.
  • Page 22 NOTES 2227 South Street P.O. Box 044170 Racine, WI 53404-7003 Ph. (262) 681-1300 Fax (262) 681-1318 www.Marlo-Inc.com 8-198 R1 CMP&C...

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