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Inhaltsverzeichnis Operating instructions Communication package ProfiNet BA-KommPN_EN / F0354700 Januar 2023 BA-KommPN_EN / F0354700...
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Thank you for buying a high-quality relyon plasma GmbH product. To get the best from your product, please read these instructions carefully. Important! Read these instructions carefully before assembling, installing and starting up the machine! Always follow the safety instructions! Failure to follow the safety instructions may result in accidents, serious injury and serious damage to the machine.
Inhaltsverzeichnis Safety ............................4 Residual risks ............................ 4 Information and obligations for the operator ..................4 Intended use ............................. 5 Impermissible operating conditions ....................5 System description ........................6 Function ............................6 System overview ..........................6 2.2.1 Description of the components ................... 6 2.2.2 Scope of delivery ........................
Safety The system was designed in accordance with the relevant international standards. However, as with any technical product, hazards may arise if the system is not used properly or is used for purposes other than its intended use. Working with the system can be dangerous and may result in serious or fatal injury. It is therefore essential to protect yourself and others.
Intended use The system is intended solely for operation with the PS2000 high-voltage source and a plasma generator from relyon plasma GmbH. Coupled with a suitable plasma generator, the machine is intended solely for the plasma treatment of surfaces (metals, textiles, glass, plastics) to activate, clean, coat or remove residue at atmospheric pressure.
System description Function The components of this system are the basic elements for communicating with a PS2000 current source via Profinet. System overview 2.2.1 Description of the components Figure 1: Scope of delivery No. Component Anybus X-gateway (CANopen Master – PROFINET-IO AB7307-B) CAN cable (length 2m) CAN terminal resistor (sub-D) CAN terminal resistor (RJ45)
2.2.2 Scope of delivery The scope of delivery includes the following components: • Anybus X-gateway with specific Software by relyon plasma • CAN cable (length 2m) • CAN terminal resistor (sub-D) • CAN terminal resistor (RJ45) • Manual • USB stick with software 2.2.3...
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Figure 3: Profinet port Figure 4: Lower side of the Anybus X-gateway Figure 5: Side of the Anybus X-gateway Januar 2023 BA-KommPN_EN / F0354700...
Technical data X-gateway CANopen Maximum number of Slaves CANopen Connector DSUB9M Baud rate Up to 1 Mbit/s I/O data 128 PDOs received/128 PDOs transmitted, 510 bytes IN/OUT Extras CANopen specifications DS301 v4.0.2 Technical details Standard Weight 150 g, 0,33 lb Dimensions (L•W•H) 120 x 75 x 27 mm, 4,72”...
Unpacking and Installation Unpacking • Open the packaging carefully. Observe the directional instructions on the packaging. • Take the components out of the packaging. Installation requirements Before installing the machine, the following must be true: • The components must be undamaged. •...
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4. Connect the CAN cable (length 2m) (#2) to the rear connector of the power source PS2000 and terminate the CAN bus with the terminating resistor provided for this purpose, see also the operating manual of the power source PS2000 if applicable. If two power sources are used, they are connected to each other with another CAN cable.
Operation and configurations Taking into operation To operate the system the following requirements must be met: • The main switches of the connected power sources PS2000 must be switched on. • The emergency stop circuit must be connected correctly. • There must be no error on the PS2000.
PS2000 CANopen Slave Konfiguration PS2000 is set as slave in the CANopen network with the following parameters: Figure 9: CANopen slave configuration PDO mapping Translation of the signals from CANopen to PROFINET is realized with the following PDO mappings: Figure 10: PDO mapping In the Master/Slave configuration the first 6 objects of the PDO mapping are to be considered as outputs and the remaining 10 objects as inputs.
Input Data Input Data Size Details Status Code [2010,00] 1 Byte Status code of PS2000 (4: Plasma off, 7: Plasma on, 8: Error) Power Actual [2020,00] 1 Word = 2 Byte Power of PS2000 [0 - 3200W] Frequency Actual [2021,00] 1 Byte Frequency of PS2000 [40000Hz - 65000Hz] Voltage RMS Actual [2022,00]...
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Figure 12: Variable configuration More information about a Siemens integration and configuration can be found in the supplied documentation “User Manual: Anybus X-gateway CANopen PROFINET“. BA-KommPN_EN / F0354700 Januar 2023...
Error messages on the Anybus X-gateway The following table shows the possible status of the LEDs on the converter and serves as a possible assistance. In the figure on the right, the six LEDs are marked with a respective allocation number. Figure 12: Error messages on the Anybus X-gateway Januar 2023 BA-KommPN_EN / F0354700...
EN 55032, Class A (2012) EN 61000-4-2 (2009) EN 61000-4-3 (2006) + Al (2008) + A2 (2010) EN 61000-4-4 (2012) EN 61000-4-5 (2014) + Al (2018) EN 61000-4-6 (2014) relyon plasma GmbH Osterhofener Str. 6 93055 Regensburg Germany Tel.: +49-941-60098-0...
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