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GUSMER GX-14 Operating Manual

Pour head
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"Teamwork & Communication"
Model GX-14
Pour Head
Operating Manual
33943-1
January 19, 1999
Issue 2
®
GUSMER CORPORATION
A Subsidiary of Gusmer Machinery Group, Inc.
One Gusmer Drive
Lakewood, New Jersey, USA 08701-8055
Toll Free 1-800-367-4767 (USA & Canada)
Phone: (732) 370-9000
Fax: (732) 905-8968
®
Copyright 1999, GUSMER CORPORATION
http://www.gusmer.com
NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference.

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Summary of Contents for GUSMER GX-14

  • Page 1 One Gusmer Drive Lakewood, New Jersey, USA 08701-8055 Toll Free 1-800-367-4767 (USA & Canada) Phone: (732) 370-9000 Fax: (732) 905-8968 ® Copyright 1999, GUSMER CORPORATION http://www.gusmer.com NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference.

  • Page 2: Table Of Contents

    Model GX-14 Pour Head CONTENTS WARRANTY....................... 4 GENERAL SAFETY INFORMATION ..............5 ................... 5 CCEPTABLE QUIPMENT ................6 PERATIONAL AFETY ROCEDURES DESCRIPTION ......................7 ....................7 ENERAL ESCRIPTION ......................9 PECIFICATIONS GX-14 T ..................... 10 PREPARATION FOR USE ..................11 ..................
  • Page 3 Operating Manual Contents LIST OF FIGURES 1. M GX-14 ............7 IGURE ODEL POUR OMPONENTS 2. GX-14 M W/ C ........... 8 IGURE IXING HAMBER HECK ALVES 3. T (P/N 33980)................. 10 IGURE 4. H ..................11 IGURE IAGRAM 5. M GX-14 H ............

  • Page 4: Warranty

    Gusmer through the sale, lease, or rental of Product in no way expresses or implies a license for the use of, nor encourages the infringement of any patents or licenses.

  • Page 5: General Safety Information

    Under no circumstances should any acid or corrosive chemicals be used in the unit. Consult GUSMER if there is any doubt about the compatibility of the chemical system to be used in this equipment.

  • Page 6: Operational Safety Procedures

    Model GX-14 Pour Head Operational Safety Procedures This safety information will not be repeated in the text of this manual. The symbols pertaining to this information will appear where appropriate to alert the operator to potential hazards. WARNING: T HE SOVENTS AND CHEMICAL USED WITH THIS EQUIPMENT EXPOSE THE...

  • Page 7: Description

    General Description The design of the Gusmer GX-14 Pour Gun represents a milestone in engineering design which is so unique that the GX-14 will stand alone as it sets the standard by which all other guns are measured. The GX-14 was designed for the automotive industry to provide them with a gun offering the following features: •...
  • Page 8 No adjustments required Before proceeding with the following procedures, familiarize yourself with the parts of the GX-14 Mixing Chamber Assembly (Figure 2), so that you may relate to them as you read this manual. Figure 2. GX-14 Mixing Chamber W/ Check Valves 1.

  • Page 9: Specifications

    Operating Manual Description Specifications Metric Maximum Output: 40 lbs/min 18 kg/min Minimum Output 3.50 lbs/min 2 kg/min Max. Operating Pressure: 3500 psi 241 bar Hydraulic Supply 1800-2500 psi 124-172 bar Mixing Internal Impingement, Mechanically Self-Cleaning Weight: less than 3.5 lbs 1.5 kg Dimensions: H=8", W=11", D=3"...

  • Page 10: Gx-14 Tool Kit

    Model GX-14 Pour Head GX-14 Tool Kit The following tools (Figure 3) are supplied with the GX-14 Tool Kit Figure 3. GX-14 Tool Kit (P/N 33980) 1. 3/16 Hex Key Wrench 11. 1/2” Comb Wrench-Mod 12. 10mm Wrench 2. 5/32 Hex Key W/ Ball End 13.

  • Page 11: Preparation For Use

    Operating Manual Preparation For Use PREPARATION FOR USE Initial Setup Procedure The following diagram is for reference only. Each application could vary. Refer to GX- 14 Hydraulic Power Pack Operator’s Manual for further information. Figure 4. Hook-up Diagram 1. Directional Control Valve 2.

  • Page 12: Procedure

    4. Turn on power pack. Pressure should not increase while air is purged from hydraulic hoses. 5. Turn power pack off. Verify that no pressure exists. 6. Remove hydraulic adapter utilized in step 3 and attach hoses to GX-14 gun as indicated on diagram. 7. Set power pack in manual mode.

  • Page 13: Operation

    Close dump valve on GX-14 Hydraulic Power Pack or equivalent. Start power pack and verify maximum pressure to be between 1800 and 2500 psi (NOTE: hydraulic pressure to GX-14 Gun should not exceed 2500 psi). Start processing equipment (i.e. H2000) and allow unit to warm up.

  • Page 14: Maintenance

    IXING HAMBER Close manual valves on coupling block (5/16” spintite). Bleed hydraulic pressure from GX-14 gun. Remove coupling block (5/16” spintite). Remove check valves (gasket removal tool) and rinse with approved solvent. Keep track of which chemical each was removed from.
  • Page 15 Operating Manual Maintenance Remove the hex head plug on the side of the chamber that has unbalanced (higher) pressure. (7/16” wrench). Flush mixing chamber cavity with approved solvent. Remove any debris in cavity. Depress trigger and hold. Utilizing pin vise and appropriate drill bit (drill bit should match orifice size) clean orifice.

  • Page 16: Servicing Hydraulic Cylinder

    (Refer to Parts ID 33943-ID) hydraulic cylinder are found in 33121-500-pkg 1. Bleed hydraulic pressure from GX-14 gun. 2. Disconnect proximity switch cable and trigger cable. 3. Remove mixing chamber (refer to page 9). 4. Remove front spacer (3/16” hex-key).

  • Page 17: Instruction Manual Discrepancy Report

    Date of Issue Page Number Discrepancy Instructions: Complete the above fields of the form by following the instructions listed on the reverse side of this sheet and mail to: Gusmer Corporation One Gusmer Drive PO Box 2055 Lakewood, NJ 08701 1/19/99...
  • Page 18 Model GX-14 Pour Head Field Field Title Description Number Date Enter date report is submitted. Enter name of person making report. Name IM Number Enter the Part Number of the Instruction Manual from the title page. Issue Number Enter the Issue number of the Instruction Manual from the title page. If there is no issue number, enter NONE.

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